IEI Technology ACCURA9 User manual

Iwashita En
g
ineerin
g
Inc.
ACCURA9/9L
INSTRUCTIONMANUAL
Ver.3.1
IEI
’04/03/22

2
ACCURA9/9L INSTRUCTION MANUAL
CONTENTS
1General.................................................................................................................3
2Standard Specifications ......................................................................................4
3Features of ACCURA9/9L................................................................................5
3.1 Features ..................................................................................................5
4Component Names..............................................................................................6
4.1 Front Panel of Controller.....................................................................6
4.2 Rear Panel of Controller......................................................................7
5Set up ................................................................................................................8
6Before using ACCURA 9/9L ..................................................................... 9
7Standard Operation.........................................................................................10
7.1 Key operation and selecting screen................................................10
7.2 Mode selecting ..................................................................................11
7.3 Auto Mode.........................................................................................12
7.3.1 Shot screen......................................................................................12
7.3.2 Data editing screen ........................................................................15
7.3.3 D.SAMP setting screen..................................................................18
7.4 STEADY MODE...............................................................................20
7.4.1 Shot screen..........................................................................20
7.4.2 Data editing screen………………………………………..22
7.4.3 D.SAMP setting screen......................................................24
7.5 Viscosity Mode..................................................................................25
7.6 RS232C communication setting.......................................................26
7.7 Error screen .......................................................................................26
8Data Sampling ................................................................................................29
9Change barrels................................................................................................33
10 Remote Mode .................................................................................................34
10.1 RS232C Communication...................................................................35
10.2 Parallel Communication....................................................................50
10.2.1 Input signal………………………………………………. 50
10.2.2 Output signal ………………………………………… 53
11 Interface of Input/Output signals..................................................................55
11.1 Connector and Pin layout................................................................55
11.2 Connect Input and Output Signal...................................................58
11.3 Input/Output Timing Chart...............................................................62
12 Memory Backup Battery ...............................................................................64
13 Maintenance / Consumable Parts .................................................................65
14 Appearance of the Controller .......................................................................66

3
ACCURA9/9L INSTRUCTION MANUAL
1General
ACCURA 9/9L maintains shot volumes constantly at any variation of the material balance in the barrel by
means of IEI’s original shot volume control system. The newly incorporated shot-pressure compensation
function can acknowledge the material level in the barrel constantly and compensate the shot pressure
automatically, which solves the former problem of shot-volume variance.
Be sure to read through this instruction manual for correct handling and operation of Accura 9/9L dispenser.
Caution for safety us
Warning
zNever take the cover off or take the unit apart, or you may get an electric shoc
k.
Caution
zBe sure to read through the catalogue and the instruction manual for safety use.
zDo not exceed the applicable temperature range or you may get an electoric shock.
zDo not exceed the applicable air pressure source range or it may get damaged.
zDo not use the product in the environment under high-temperature, high-humidity, dust
and gas corrosion (chloride, acid and alkali) or you may get an electoric shock.
zDo not convert or remodel the products. We are not responsible for any accidents
and damages caused by it.
zUse the instructed voltage to input or it may get damage.
zWhen the fuse blows out, never replace it by yourself. Consult with the agent or us
to return for repair.
zTake preventive measure against the serge voltage such as thunderbolt, or it may get
damage due to the abnormal voltage.
zKeep the unit away from vibration or shock from outside.
zNever let the noise in Accura9/9L controller and the wiring cable.
zGround lead is required, or you may get an electoric shock.
zNever operate the unit according with any other instructions not stated in the
instruction manual. Consult with us if you have any questions.

4
ACCURA9/9L INSTRUCTION MANUAL
2Standard Specifications
Power Source.... AC85V~AC264V 50/60HZ
Power Consumption
.... 12VA in approx.
Air Source
Accura9 ....Shot-pressure applied ~ 735.5kPa
Accura9L ....245.2~343.2kPa
(Non-lubricated dry air and air-micron filter should be used.)
Shot Pressure Range Accura9 .... 30~490kPa
Accura9L .... 30~196kPa
Shot Time Range .... 00.030sec 〜99.999sec(by 0.001sec)
Shot Counter .... 6digits(000000 〜999999)
Operation Mode
AUTO Mode
STEADY Mode
VISCOSITY Mode
RS232C Mode
Remote Mode
RS232C Mode
EXITI/O
Foot Switch
Shot Signal to start and end... Isolation by Photo-coupler
Memory backup ..Lithium primary battery (approx.1.5 year-lifespan under 16-hour-
poweroff a day)
Operating temperature .... +5 〜+40℃(no dew)
Overall dimension .... W280mm,D300mm,H100mm(Chassis)
Weight.... 8kg in approx.
Standard accessories
37P DSUB Plug × 2
9PDSUBPlug × 1
4P Metal outlet × 1
AC100V Power source cord × 1
Auto joint × 1
Conversion plug for 2P outlet ×1

5
ACCURA9/9L INSTRUCTION MANUAL
3. FEATURES OF ACUURA 9/9L
This chapter indicates the features of ACCURA 9 as follows. Please refer to the article 7 about
Standard Operation for each function of ACCURA 9/9L.
3.1 Features
ACCURA 9/9L with automatic pressure compensation system has been improved for easier operations and
higher speed than former dispensers. It keeps the shot volume constantly by means of the improvements of
main function such as compensations for level, vacuum and empty alarm system.
Main functions
Function Explanation
Compensation for shot volume Compensate shot pressure automatically in order to
make constant shot volume by not only AUTO mode but
also STEADY mode
.
Compensation for vacuum
Compensate vacuum-level automatically and prevent
bubbling in a barrel and dripping of materials.
Pressure compensation for
viscosity Stabilize shot-volume for materials, which may change
its viscosity.
Hardening, softening or mixed with hardening softening
materials are applied.
Empty alarm system Buzzer rings when the material reaches the set level.
Pressure compensation for
cartridge Line coating can be dispensed evenly and constantly by
means of pressure compensation when using170cc
cartridge
Communications By RS232 Communication, ACCURA 9 can be
controlled from external host computer.

6
ACCURA9/9L INSTRUCTION MANUAL
4Component Names
Introduce each part name of ACCURA 9/9L below:
4.1 Front Panel of Controller
IEI
①
POWER
ON
OFF
②
INDICATOR
MODE /OFF REMOTE MENU
CLRRST
CTRL
SHIFT RETURN
H
AIROUT
ACCURA9
③
④⑤⑥⑦⑧⑨⑩⑪
⑫⑬⑭
⑮
⑯
Each parts name
① ... Power switch ⑨... SHIFT key
② ... LCD panel ⑩... Cursor key
(↓)
③ ... Air out-port ⑪... RETURN key
④... MODE key ⑫... CLR RESET key
⑤...
6
/OFF(shot) key ⑬... Cursor key
(↑)
⑥... REMOTE key ⑭... CTRL key
⑦... MENU key ⑮... Hkey
⑧... Cursor key
(←)
⑯... Cursor key
(→)
④〜⑯ are key names.

7
ACCURA9/9L INSTRUCTION MANUAL
4.2 Rear Panel of controller
④
I/OPORT2
I/OPORT1
⑥
FUSE
⑤
ACIN
RS232C
③
SHOTCON.
⑦
GND
⑧
②
EJECTOR
①
AIRIN
Components Names
① ... Air Import Port
② ... Exhaust silencer
③ ... Control connector
④ ... Outer input/output connector
⑤ ... Power source connector
⑥ ... Fuse
⑦ ... Ground
⑧ ... RS232C connector

8
ACCURA9/9L INSTRUCTION MANUAL
5Set up before using Accura 9/9L
Please take the following procedures for connections of power source and air piping.
Set-up Procedure
Procedure
1 Connect AC plug with the power source connector on rear
panel.
2 Be sure the power switch is off on front panel before
connecting AC plug with the outlet (100V). Set grounding
definitely.
3 Connect auto-joint with air-import port of rear panel.
Non-lubricated dry air or air filtered through submicron filter or
micromist filter should be used.
4 Connect adapter assembly with air-out-port on front panel.
5 Prepare the barrel for dispensing materials.
Before filling the material into the barrel, clean the barrel and
the needle by airbrushing to take off dust and water.
6 Assemble the needle on the barrel and fill the material into the
barrel up to 70-80%. No bubble should be inside the barrel.
7 Turn on the power switch on front panel.
8 Wipe off the material stuck around 1-2cm from the upper side
of the barrel, and then connect the adapter assembly with the
barrel.
9 Now start.

9
ACCURA9/9L INSTRUCTION MANUAL
6Before using ACCURA 9/9L
Please take the following procedures when turning on the power source at the initial time to avoid incorrect
operation.
Operation
LCD Display Operation
1
TITLESCREEN
***
Automatic
******
* Dispenser
*
*
ACCURA9Ver3.0
*
**
Sys01*kPa
*********
Turn on the switch. The title screen is shown.
The system information and the unit of pressure are also
shown.
Press CTRL+CLR RESET key while the title-display.
Or, press CTRL+CLR RESET key soon after turning on
the switch.
2
S
y
stemParametersScreen
**SysParameters**
System:01
Press:kPa
************* RETURN
The system parameter is shown on the screen. ET
kem :System information(Unchangable)9L)
Press : I
RN key after checking system parameters
Take your hand off from the CTRL+CLR RES
ey.
Syst 01 Standard specification (Accura9)
21 Low pressure specification(Accura
nput the pressure unit.(Unchangable)
Press RETU
3
S
y
stemInitializedScreen
********************
*Syetem
*Initialized*
********************
The system initialization screen is shown, and system
initialization starts.
4
ModeSelectScreen
*
*
*
M
O
D
E
S
E
L
E
C
T
*
*
*
*
*
*
A
U
T
O
*
*
*
v
i
s
c
o
s
i
t
y
s
t
e
a
d
y
r
s
2
3
2
c
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
the m
The title screen is shown in a few seconds and then
ode selection screen is shown. The system
initialization is completed at this time.

10
ACCURA9/9L INSTRUCTION MANUAL
7Standard Operation
7.1 Key operation and selecting screen
This chapter instructs screen functions and each key operation as follows:
Key operation
Entered key is written in bold and italic in the sentence. SHIFT+MENU Key describes pressing
SHIFT KEY and MENU KEY simultaneously.
Mode-Select
EachMode
MODEKey
H+MODEKey
To change AUTOSTEADY Mode Screen
Press MODE KEY to change each screen in the AUTO-STEADY Mode. Each screen changes as
following steps.
MODEKey
Shot
DataEdit
D.SAMPFunctionSettin
g
MODEKey
MODEKey
To input numerical data
Input numerical data as follows.
1)
←
→
key : Put the cursor on the numerical data.
2)
↑
↓
Keys : Increase or decrease the figures.
3)CLR RESET Key : clear the figures and return to initial value.
To select input-menu
If there are multiple input items on the screen, the following procedures should be taken.
1)Go forward the item with MENU Key.
2)Return to the previous item with SHIFT+MENU Key.
3)Return to the initial item on the screen with H+MENU Key.

11
ACCURA9/9L INSTRUCTION MANUAL
7.2 Mode selecting
When power-switch is on, the mode screen appears after the title screen. In case of power off on the last
time, go to the mode directly as it was.
Display of LCD Screen
ModeSelectionscreen
S
***MODESELECT***
***AUTO***viscosit
y
stead
y
********************
Functions
Selection and operation of each mode
Select the mode with the mode key. During selecting the mode, the mode is shown in capital letters
and circled by “***”.
Press the return-key after selection of the mode-key to carry out each mode.
Finish each mode
Press H+Mode key to finish each mode.
And then appear the mode selection screen.
Clear the data for all channels
Press CTRL+CLR RESET keys to clear the data for all channels.
DATACLEAR?
YES..RETURN
NO..CLRRST
MessegeConfirmation
A confirmation message appears on the screen when
enter the key. Press Return key for ‘carry-on’, and press
CLR Reset key for ‘cancel’.

12
ACCURA9/9L INSTRUCTION MANUAL
7.3 Auto Mode
Dispense automatically according to the input shot-data. This Auto mode can be used for shot compensation,
vacuum compensation and empty alarm function. Auto mode consists of three modes such as shot-screen,
data editing screen and D.SAMP function setting screen. There are 3 screens such as D.SAMP, Bottom &
Top level sampling screen and Empty Alarm Setting Screen under the D.SAMP function setting screen.
7.3.1Dispense screen
In the Auto Mode, shot screen is shown at first. In the screen, dispensing carries out according to the input
data on the data-editing screen.
L C D Display
ShotScreen
(
NoCom
p
ensation
***AutoShot***
Ch00St00.100
Sp100.0Sc000300
CmOFF
ShotScreen(LevelCompensation)
***AutoShot***
Ch00St00.100
Sp100.0Sc000300
CmLEVCEMPDE
ShotScreen
(Viscositycompensation)
01:30AutoShot***
Ch00St00.100
Sp1.000Sc000300
CmVI
ShotScreen
(IntermittentCom
p
ensation)
***AutoShot***
Ch00St00.100
Sp100.0Sc000300
CmIN
Ch ・・・ Channel number.
Sp ・・・ Shot pressure of channel. Unit: kPa
St ・・・ Shot period . Unit: second.
Sc ・・・ Shot counter. Shot number up to the present.
Cm ・・・ Setting status of shot compensation.
OFF No shot compensation
LE Level compensation
VI Viscosity compensation
IN Intermittent compensation
Level compensation:
VC ・・・Vacuum compensation is working.
EMP ・・・Empty alarm function is working.
DE ・・・Empty alarm function is working.
(If ‘continue to dispense’ is selected.)
Shot-pressure compensation for viscosity:
Lapsed time・・・ Lapsed time after exchanging of barrels (hour and minute) on the upper left side
of the screen.

13
ACCURA9/9L INSTRUCTION MANUAL
Functions
Exchange barrels
To exchange barrels, press CLR RESET Key.
Dispense-pressure and vacuum-pressure returns to the initial setting figures. Dispensing counter
will be cleared ‘0’. The lapsed time is reset when viscosity-compensation is working.
Dispensing
One shot dispensing is operated with /OFF key. Level compensation and vacuum compensation works
while Bot-Level and Top-Level are set ‘ON’ on the D.SAMP function setting screen.
Continuous dispensing
Continuous dispensing is operated with SHIFT+ /OFF key. Continuous dispensing keeps on working
until the Sc (dispensing counter) reaches the initial setting at setting Sc (shot counter). Press /OFF key
in order to stop the continuous dispensing. While not setting the dispensing counter, the continuous
dispensing stops by pressing /OFF.
Dispense volume fine-adjustment
The dispense volume may increase or decrease slightly when dispense continuously
with a barrel filling with material. Pressing UP key or DOWN key can solve this problem
by changing the shot period to adjust the dispensing volume. This function can be carried out
while other calibrating functions are working in parallel. The fluctuating volume can be allowed
in the setting time ±20% except for the following case.
1) If the initial setting dispense time is 0.100 sec or more, it is unavailable to change to
0.099 sec or less.
2) If the initial setting dispense time is less than 0.100 sec., it is unavailable to change the
dispense time short.
3) If the dispense period is over 99.999 sec.
When changing barrels, fine-adjusted dispensing period is reset. If the adjusted dispense period i
sover ±20% or the dispense time is required to adjust soon after changing the barrels, a data
sampling is required by changing the dispense period and pressure.
********************
* SHOTCOUNT *
* COUNTUP!! *
********************
CountUpScreen
Dispensing counter/Count-up
Count-up will appear on the screen and buzzer will ring when Sc
(dispensing counter) reaches the initial setting. Reset with CLR
RESET key.

14
ACCURA9/9L INSTRUCTION MANUAL
Remote mode
Enter into Remote Mode with REMOTE key.
Remotemode
*** Auto Shot EXT
Ch 00 St 00.100
Sp 100.0 Sc 000300
Cm LE VC
Dispensing is operated by external signal at Remote
Mode. In order to meet the user’s requirement,
Foot switch (FSW), Exit I/O (Exit) and RS232C(RS2) can be used
for dispensing. Every time on entry of Remote key, FWS, EXT
and RS2 are shown.
※When only foot switch is used, it can be shifted to input through LCD panel by
pressing SHIFT+REMOTE key.
※Refer to 10 “Remote Mode” in the instruction manual for details.
End AUTO mode
To end AUTO mode, enter H+MODE keys except when REMOTE Mode.

15
ACCURA9/9L INSTRUCTION MANUAL
.
7.3.2Data editing screen
Input and edit of channel data are operated on this screen. Input each necessary data while watching the
quantity of dispensing material with /OFF Key.
LCD Display
DataEditScreen
(No-Compensation)
***AutoEdit***
Ch00St00.100
Sp100.0Sc000300
CmOFFBs30
DataEditScreen
(Level-Compensation)
***AutoEdit***
Ch00St00.100
Sp100.0Sc000300
CmLE+0Bs30
DataEditScreen
(Viscositycompensation)
***AutoEdit***
Ch00St00.100
Sp100.0Sc000300
CmVI01Bs30
DataEditScreen
(IntermittentCompensation)
***AutoEdit***
Ch00St00.100
Sp100.0Sc000300
CmIN500100BS30
Ch ・・・ Input the channel number for data-editing.
Sp ・・・ Input the shot-pressure. Unit: kPa
St ・・・ Input the shot-time. Unit: second
If the level compensation is needed, input 30msec or more.
Sc ・・・ Input the shot-count. The count-up screen will appear when the shot-counter
reaches the setting shot-count. Input 0 (zero) when not use the count-up.
Cm ・・・ Select the shot-compensation.
OFF ・・ No shot-compensation
LE ・・ Level compensation
VI ・・ Viscosity compensation
IN ・・ Intermittent compensation
Bs ・ Input the size of barrel (5, 10, 30, 50 and 170 cc) by cursor keys
(↑、↓)
Remark If the barrel size is input incorrectly, each compensation function and empty alarm may not work
properly.

16
ACCURA9/9L INSTRUCTION MANUAL
FUNCTIONS
Channel selection
Enter the channel number into Ch for data editing. The data for a new channel is shown on the screen
when changing data.
To select input-menu
Select the input menu by MENU Key. Press the MENU key to go forward, press SHIFT+MENU key
to go back, and press H+MENU key to return to Ch.
To adjust dispensing pressures and period
Input the shot-pressure and shot-period to get a necessary shot-volume.
To input the shot-count
Input the shot-count for count-up. ‘0’ (zero) indicates count-up is not set.
To check the shot-volume
The shot-volume can be checked by /OFF Key. Adjust values of Sp. and St. to get the suitable shot-
volume.
To save the data
After input each data, save the data by pressing RETURN Key. Renewal of data should not be done
without pressing the RETURN Key even if the values are changed on the screen.
After saving the data, the following screen is shown for confirmation. Press RETURN Key for saving
or press CLR RESET Key to stop
save the data .
SAVEDATA?
YES..RETURN
NO..CLRRST
ConfirmationScreen
*** DATAEDIT***
*
*SAVINGDATA! *
********************
DataSaveScreen
Remark
When the shot-pressure, shot-period and/or barrel sizes are changed and saved, the setting sampling data for
Bot-Level, Top-Level and Emp-Level become invalidly as NOD.

17
ACCURA9/9L INSTRUCTION MANUAL
Level compensation
Compensate a shot volume corresponding to decreasing material volume in a barrel.
Set Cm on the edit screen LE for data sampling on the D.SAMP setting screen.
Level compensating coefficient is shown beside LE for adjusting the increasing pressure.
The cursor key of
(↑、↓)
can be used.
At normal time, +0 is shown.
To increase the shot pressure, direct toward +.
To decrease the shot pressure, direct toward -.
In the case of compensating level at AUTO mode, do not compensate the level at
STEADY mode in the same channel. Sampling data changed
Viscosity compensation
In accordance with the predetermined data for viscosity compensation at VISCOSITY mode,
the shot pressure will be changed automatically corresponding to the lapsed time. This will be used
for the material when viscosity varies. Set Cm on the edit screen ‘VI’, and input the number of
viscosity compensation table at VISCOSITY mode.
The lapsed time is shown at the upper-left of dispense screen while compensating viscosity. Press CLR
Key to clear the lapsed time and return shot pressure to initial setting values.
Intermittent compensation
Increase the shot pressure per the predetermined shot times. This can be effective when the level
compensation does not work. For example, when non-standard barrel is used or pipe is too long.
Set Cm on the edit screen ‘In’ and input the value as stated below.
3 digit from the left:Shot interval to increase the pressure.(Shot number)
3 digit from the right: Pressure increased value. ( kPa:000.0Kpa )
※The above compensation functions cannot be used at the same time.
AUTO mode end
Input H+MODE key to end AUTO mode.

18
ACCURA9/9L INSTRUCTION MANUAL
7.3.3D.SAMP function setting screen
This screen operates to memorize the sampling data for each channel into ROM and to set the empty alarm
function. In case of selecting ‘level compensation’, all functions can be set. In case of selecting other than
‘level compensation’, only the condition for vacuum data at Top-Level can be memorized into ROM.
LCD SCREEN
D.Samp.FunctionSettingScreen
***D.SampMenu***
Ch00BotLevelNOD
TopLevelNOD
EmpLevelOFF
Ch ・・・ C
urrent selected channel.
Bot_Level・・・ Down-load the sampling data at bottom level into ROM and set the
function.(※1)
Top_Level・・・ Down-load the sampling data at top level into ROM and set the function.
(※1)
Down-load the sampling data for vacuum into ROM at other than ‘level
compensation’. (※2)
Emp_Level・・・ Down-load the empty level and set the function.
(※3)
(※1)
ON : Function set
OFF : Function set off
NOD : No sampling data to be memorized.
(※2)
Except the level compensation, NOD is always shown no matter what the memorized data is.
(※3)
ON : Function set
OFF : Function set off

19
ACCURA9/9L INSTRUCTION MANUAL
FUNCTIONS
To select input menu
The input menu is selected with MENU Key. Press
MENU Key to go forward. Press SHIFT+MENU
Key to go back. When enter H+MENU Key, the input item goes back to Bot_level.
To set and release the function
Selecting the functions for ON and OFF is operated by cursor key (
↑↓
).
Remark
When the selected function is NOD, the cursor key (
↑↓
) will not work to set the function. The sampling
data should be memorized into ROM.
To get the sampling data into the program
Refer to 8. Data sampling for at the vacuum sampling data except for the data sampling data at level
compensation, at the empty level and at the level compensation.
Memorize the sampling data at the level compensation into ROM in order of Bot-Level and
Top-level. The data sampling at Bot_Level and Top_Level enables shot compensation and vacuum
compensation, downloading the sampling data for empty level into ROM and setting empty alarm function.
The sampling data for vacuum condition besides the level compensation should be downloaded
into ROM at Top_Level. The vacuum condition is changeable.
End the screen of AUTO MODE
Press H+MODE key to end AUTO MODE.

20
ACCURA9/9L INSTRUCTION MANUAL
7.4 STEADY MODE
STEADY Mode can be operated in manual to dispense material. Dispense out while the /OFF key is being
pressed.
The mode consists of three screens such as shot-screen, data editing screen, and D.SAMP setting screen.
The screens for sampling at the Bottom & Top levels and for setting of empty-level are located under the
D.SAMP setting screen.
7.4.1 Dispense screen
In the STEADY Mode, the shot screen will appear at first. Dispense according to the set data in the data
editing acreen.
LCD
Screen
ShotScreen
(NoCompensation)
***SteadyShot***
Ch00St00.000
Sp100.0Sc000300
CmOFF
ShotScreen
(LevelCompensation)
***SteadyShot***
Ch00St00.000
Sp100.0Sc000300
CmLE V
C
ShotScreen
(LevelCompensation)
***SteadyShot
Ch00St00.000
Sp100.0Sc000300
CmLEVCEMPDE
ShotScreen
(CartridgeCompensation)
***dyShSteaot***
Ch00St00.000
Sp100.0Sc000300
CmCA
Ch ・・・ Shot-channel number
Sp ・・・ Set the pressure. Unit: kPa
St ・・・ Shot-time (during the time for pressing the /OFF key)
Unit: second
Sc ・・・ Shot-count Number of shot at present.
Cm ・・・ Set status of shot compensation
OFF No shot compensation
LE Level compensation
CA Cartridge compensation
Level compensation
VC ・・・Vacuum compensation is working.
EMP ・・・Empty alarm is working.
DE ・・・Empty alarm function is detected while selecting “continue to shot.”
(if ‘continue to dispense’ is selected.)
This manual suits for next models
1
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