IFM AL1060 User manual

Operating instructions
IO-Link master with USB interface
AL1060
11520140 / 0006 / 2023
GB

AL1060 IO-Link master with USB interface
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Contents
1 Preliminary note ............................................................. 3
1.1 Symbols used.......................................................... 3
1.2 Warnings.............................................................. 3
1.3 Change history......................................................... 3
2 Safety instructions............................................................ 4
3 Intended use................................................................ 5
4 Function ................................................................... 6
4.1 IO-Link ............................................................... 6
4.1.1 IO-Link supply...................................................... 6
4.2 Additional digital input / output ............................................. 6
4.3 Visual indication ........................................................ 6
4.4 Parameter setting....................................................... 6
5 Installation.................................................................. 7
5.1 Installing the device...................................................... 7
6 Electrical connection.......................................................... 8
6.1 Overview.............................................................. 8
6.2 General wiring information ................................................ 8
6.2.1 Connection technology............................................... 8
6.3 IO-Link port (Class A).................................................... 8
6.4 Voltage supply ......................................................... 9
7 Operating and display elements................................................. 10
7.1 LEDs................................................................. 10
7.1.1 Voltage supply ..................................................... 10
7.1.2 IO-Link port........................................................ 10
7.1.3 Digital input / output ................................................. 10
8 Set-up..................................................................... 11
8.1 Installing the parameter setting software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
9 Parameter setting............................................................ 12
9.1 Getting started ......................................................... 12
9.1.1 Online parameter setting.............................................. 13
9.1.2 Offline parameter setting.............................................. 13
9.2 IoT: setting the application-specific tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9.3 Port 1: setting the operating mode of pin 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9.4 Port 1: setting the cycle time of the IO-Link transmission . . . . . . . . . . . . . . . . . . . . . . . . . 14
9.5 Port 1: setting the device validation and data storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9.6 Port 1: setting the operating mode of pin 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
9.7 Info: Reading device information............................................ 17
9.8 Update firmware........................................................ 17
9.9 Firmware: Showing the firmware version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
9.10 Firmware: Resetting the device............................................. 18
9.11 Firmware: Restarting the device............................................ 18
10 Troubleshooting ............................................................. 19
11 Maintenance, repair and disposal................................................ 20
11.1 Cleaning the housing surface.............................................. 20
11.2 Updating the firmware.................................................... 20

IO-Link master with USB interface AL1060
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1 Preliminary note
You will find instructions, technical data, approvals and further information using the QR code on the
unit / packaging or at documentation.ifm.com.
1.1 Symbols used
Requirement
Instructions
Reaction, result
[...] Designation of keys, buttons or indications
Cross-reference
Important note
Non-compliance may result in malfunction or interference.
Information
Supplementary note
1.2 Warnings
Warnings indicate the possibility of personal injury and damage to property. This enables safe product
handling. Warnings are graded as follows:
WARNING
Warning of serious personal injury
wIf the warning is not observed, fatal and serious injuries are possible.
CAUTION
Warning of minor to moderate personal injury
wIf the warning is not observed, minor to moderate injuries are possible.
ATTENTION
Warning of damage to property
wIf the warning is not observed, damage to property is possible.
1.3 Change history
Issue Subject Date
00 New creation of the document 06 / 2023

AL1060 IO-Link master with USB interface
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2 Safety instructions
• The unit described is a subcomponent for integration into a system.
– The system architect is responsible for the safety of the system.
– The system architect undertakes to perform a risk assessment and to create documentation in
accordance with legal and normative requirements to be provided to the operator and user of
the system. This documentation must contain all necessary information and safety instructions
for the operator, the user and, if applicable, for any service personnel authorised by the
architect of the system.
• Read this document before setting up the product and keep it during the entire service life.
• The product must be suitable for the corresponding applications and environmental conditions
without any restrictions.
• Only use the product for its intended purpose (Ò Intended use).
• If the operating instructions or the technical data are not adhered to, personal injury and/or damage
to property may occur.
• The manufacturer assumes no liability or warranty for any consequences caused by tampering with
the product or incorrect use by the operator.
• Installation, electrical connection, set-up, operation and maintenance of the product must be
carried out by qualified personnel authorised by the machine operator.
• Protect units and cables against damage.

IO-Link master with USB interface AL1060
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3 Intended use
The device may only be used for the following purposes:
• IO-Link master for configuration, management and operation of IO-Link devices
• As a gateway between an IO-Link device and the USB interface of a computer
The device is designed for use outside of a control cabinet.

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4 Function
4.1 IO-Link
The device offers the following IO-Link functions:
• IO-Link master (IO-Link revision 1.0 and 1.1)
• 1 IO-Link port to connect IO-Link devices
4.1.1 IO-Link supply
The device provides a supply for 1 IO-Link device (sensors, actuators).
The IO-Link port is a port Class A.
4.2 Additional digital input / output
The IO-Link port offers either an additional digital input or digital output at pin 2. They refer to the
potential of the device supply at pin 3 (L-).
4.3 Visual indication
The device displays the following indications:
• Status of the voltage supply
• Status of the IO-Link port
• Status of the digital input / output
4.4 Parameter setting
The device offers the following configuration options:
• Parameter setting software
– ifm moneo OS + ifm moneo|configure
– ifm moneo|configure SA

IO-Link master with USB interface AL1060
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5 Installation
5.1 Installing the device
The following applies to all types of mounting:
The responsibility for the compliance with the requirements concerning mounting of the device
in the application with regard to shock, vibration, acceleration and weight lies with the system
architect.
uMount the device on a suitable surface.
uWhen installing the device in a plant, use only suitable mounting accessories (e.g. cable ties).
uWhen using cable ties, use the recesses of the device as a guide (Ò figure). Min. width of the cable
ties: 2mm.
When attaching the cable ties, make sure that the status LEDs of the device are not covered.

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6 Electrical connection
6.1 Overview
2
3
1
1: IO-Link port
2: AUX port
3: USB port
6.2 General wiring information
The device must be connected by a qualified electrician.
uObserve the national and international regulations for the installation of electrical equipment.
The device is only suitable for operation using SELV/PELV voltages.
uPlease note the information concerning IO-Link wiring!
This device contains components that may be damaged or destroyed by electrostatic discharge
(ESD).
uPlease observe the required precautions against electrostatic discharge!
6.2.1 Connection technology
The threaded connections in the device correspond to the M12 standard. To ensure compliance with
the specified protection rating, only cables that comply with this standard may be used. In the case of
self-assembled cables, the system manufacturer is responsible for the protection rating.
uUse connectors with gold-plated contacts.
uDuring installation, place the connectors vertically so that the coupling nut will not damage the
thread.
uBefore connecting the connector, check that there is an undamaged O-ring in the socket.
uObserve the coding of the connectors during installation.
uProvide cables with a strain relief depending on the mounting conditions to avoid excessive strain
on the installation points and the M12 connections.
uCover unused connections with protective covers. Tightening torque: max. 2.2Nm
6.3 IO-Link port (Class A)
IO-Link devices (sensors, actuators) are connected to the IO-Link port (class A).
The IO-Link port meets the requirements of the IO-Link specifications 1.0 to 1.1.2.
The port has short circuit detection (US).
The port has an additional digital input / output.
Wiring:

IO-Link master with USB interface AL1060
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3
1 2
4
5
1: Sensor supply (US) L+
2: Digital input / output
3: Sensor supply (US) L-
4: IO-Link (C/Q)
5: Not used
uConnect the IO-Link device to the IO-Link port. Max. cable length: 20m
uFor connection, use an M12 connector (minimum protection rating: IP 66 / IP 67).
uTighten the cable plug using 0.6...1.5Nm.
6.4 Voltage supply
The device and the connected IO-Link device are supplied via the USB connection. In addition, the
data is transferred to and from the PC/laptop via the USB interface.
Wiring:
4
2 1
3
1: VBUS +5VDC
2: Data -
3: Data +
4: GND
uConnect the device to the USB interface of the PC/laptop via the USB port.
If the connected IO-Link device temporarily or permanently requires more than 150 mA ±10%, the
supply via the USB port is not sufficient. Additional supply voltage can be supplied via the AUX port.
When disconnected from the additional supply voltage, the device reboots.
uFor stable operation, always operate the device with an additional supply voltage at the AUX
port.
uEnsure correct wiring! Do not connect the additional supply voltage to the USB port.
Wiring:
43
2 1
1: +24 V DC (US)
2: Not used
3: GND (US)
4: Not used
uConnect the device to the 24 V DC supply voltage (20...30 SELV/PELV) via the AUX port.
Recommended cable length: max. 3 m

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7 Operating and display elements
7.1 LEDs
2 3
1
1: PWR
2:
3: DI/DO
7.1.1 Voltage supply
LED Description Colour State Description
PWR Voltage supply sta-
tus
- Off No supply voltage applied
Green On Supply voltage applied (USB or power supply)
Red On Supply voltage of the power supply insufficient or faulty /
short circuit
7.1.2 IO-Link port
LED Description Colour State Description
Status of the IO-Link
port (pin 4)
- Off “Disabled” operating mode or
“DI” / “DO” operating mode: signal level = OFF
Orange On “DI” / “DO” operating mode: signal level = ON
Green Flashes “IO-Link” operating mode: connection to the IO-Link device
is being established / no IO-Link device connected
On “IO-Link” operating mode: connection to the IO-Link device
established and OK
Red Flashes “IO-Link” operating mode: connection to IO-Link device
faulty / short circuit
On “DI” / “DO” operating mode: short circuit
7.1.3 Digital input / output
LED Description Colour State Description
DI/DO Digital input / output
signal level (pin 2)
Orange Off “DI” / “DO” operating mode: signal level = OFF
On “DI” / “DO” operating mode: signal level = ON