IHI IC100-2 User manual

OPERATIONMA閥UAL
IC100・2
1Hl
SERIALNUMBER
CBOO1001～
PUB.2
0803EC・USA

SAFETYlNFORMATION
Weo秤eryoubasicandimpo吐antrulesandprecautionsforsafeoperations.
Read,understand,andobservethembeforestartingoperation.Thisisthe
essentialwaytopreventaccidents.
Wrongoperation,inspection,ormaintenancecancausepersonaHnluryordeath.
most
Throughoutthismanualandonthemachine,precautionsareprovidedwith匹]marks
andclassifiedbythewordsDANGER"
theirextentofdanger.
Theclassificationisasfolbws:
WARMNG",andCAUTlON"accordingto
indicatesanimminentiyhazardoussituationwhich,ifnotavoided,
wiHresu【tindeathorseriousinlury.
indicatesapotentiaIlyhazardoussituationwhich,
couldresultindeathorseriousinjury.
ifnotavoided,
CAUTlON
indicatesapotentia]lyhazardoussituationwhich,ifnotavoided,
couldresultinminorormoderateinjury.Itmayalsobeusedtoalert
againstpossibledamagetothemachineanditscomponents.
Wehavemadeeveryeffo貢foryoutopreventaccidentsduringoperation,however,we
cannotbeheldresponsib]eforpredictingeverykindofdangerinaoperating
conditions.
ItistheowneroruserofthemachinewhoisresponsibleforALWAYSpaying
attentiontooperatethemachine;asweHasreadingandunderstandingthismanual
enoughtoobtaintheessentialknowledgeandski目sfundamentaltocorrectmachine
operation.
・BEFOREinspection,operation,ormaintenanceofthemachine,besureto
readandunderstandthismanual.
・Incorrectoperationormaintenanceofthemachinecancausetheaccident
andseriousinjulγordeath.
・Keepthismanualonhandduringoperationsothatyoucanimmediately
consultitwhennecessary.Ifitshou[dbemissingordamaged,placeanorder
from旧Idistributorforareplacement.
・Therearevariouskindsoffederal,state,andIocalregu]ationsthateffect
constructionandindustria[machinery.Sincetheregu[ationsaresubjectto
change,anddifferfromoneIocaletoanother,itisimpossibleforusto
providesuchinformationinthismanual.
ltistheresponsibilityoftheownerorusertobefamiIiarwiththeregulations.
・Specificationsandmaterialsofthemachinearesubjecttochangewithout
anyob[igationonthepartofthemanufacturer.
0‑1

CONTENTS
SAFETYINFORMATlON.
CON'「ENTS.._、...._
FOREWORD._、
e124
g一一一 a
POOO
1
SAFETY
1‑1
1‑2
1‑3
1‑4
1‑5
1‑6
1‑7
1‑8
1‑9
1‑10
Genera1]......
MountingandDismounting._。.
BeforeStartingtheEngine...
StartingtheEngine.........
BeforeOperatingtheMachine.
OperatingtheMachine...
SafeTransportation..
ParkingtheMachine..
SafeMaintenance_。_._、_...
WamingSignsandLabels._、..
144仁∪『Q69
一一一一一一一
1111111
1‑10
1‑11
1‑16
2.SPECIFICATIONS
2‑1GeneralSpecifications
2-2Dimensions._、_._。_。
2‑1
2‑3
α1234567891011犯131415
一一一一一一一「一【一}一一一
333333333333333
3
Nomenclature.....
ControlsandInstruments._...._.._、_._.
BeforeStartingtheEngine.、..._._.._._...
EngineStarting...
StartingtheJumperCable...._。_..。._._、..
AfterstartingtheEngine._._、_.._、_._,..
Break‑in"Operation...,
TraveringtheMachine..一_..._.._._._...
DumpOperation.,.
Towing._、_
LiftingtheMachine........,.........
LoadingandUnIoadingtheMachine,.,
PrecautiononUseRubberCrawlerShoe.
MachineParking.__,_、_
EmargencyEngineStop......
3‑1
3‑2
3‑15
3‑16
3‑17
3‑18
3‑18
3‑19
3‑24
3‑26
3‑27
3‑28
3‑29
3‑32
3‑32
0‑2

4, MA[NTENANCE
123456789012
りコゴ
一一一【』一一一一一一}
444444444444
Lubrication,MaintenanceandChecksChart.
RecommendedLubricationTab]e..
PrecautiononMaintenance_,._。_,_,.
DailyMaintenanceandChecks........
50hoursMaintenanceandChecks....
250hoursMaintenanceandChecks.,...
500hoursMaintenanceandChecks.,
1000hoursMaintenanceandChecks_。_._
2yearsMaintenanceandChecks..
WhenRequiredMaintenanceandChecks..
UnusualOperatingConditions.
LongTermStorage_,_、
【[一一一
44444
【∠つ∪459
4‑10
4‑13
4‑18
4‑20
4‑22
4‑27
4‑30
5、TROUBLESHOOTING
5-1Trou回eandRemedy.
5‑1
6,HYDRAUL畳CSYSTEMDIAGRAM
6‑1Hydrau[icSystemDiagram,.
6‑1
7、ELECTRICSYSTEMDIAGRAM
7-1日ectricSystemDiagram_、_._.
7‑1
0‑3

FOREWORD
Thismanualcontalnssafety,operatlon,maintenance,andadjustmentinformation.
Theproceduresaredesignedtoprovidethebestperformanceofthemachinein
aneffectiveandeconomicaIway,lnordertoobtainit,remembersthenextbasic
rules.
・Thismanualshouldbestoredintheoperator'scompartmentinthe[iterature
holderorseatbackIiteraturestoragearea.
・Beforeinspection,maintenanceoroperatingthemachine,readand
understandthlsmanualcompletely.
・SinceaI[oftheexplanationsinthismanuaimaynotbethorough]y
understoodatfirst,repeatreadingituntilabi[itiesasanoperatorare
obtainedanddevebpedforproperoperation.
・Furtherabilitiesasanoperatoroutsideofdesc巾tionsinthismanuaIcanbe
obtainedfromtheexperienceduringnormaloperationsandunderproper
supen/ision.
・Thei]IustrationsinthismanualareusedfirstofaUtoIetyoupayattention.
Theydonotshowa闘ofil[ustrationsinthismanual.Becauseofcontinuing
improvementandadvancementofproductdesign,theshapeofmachinein
thei11ustrationsmaybepartlydifferentfromyourmachine、PIease
understandit、Wheneveraquestionarisesregardingyourmachine,orthis
publicatbn,pieaseconsu[tyourbcalIHldistributorforthelatestavailab[e
info「mation.
0‑4

SAFETY
1‑1GENERAL
READANDUNDERSTANDTHE
WARNiNGSSIGNSANDLABELS
Thereareseveralspecificsafetysignson
yourmachine.Pleasetakethetimeto
famiHarizeyourselfwiththesesafetysigns.
Makesurethatyoucanreada]lsafetysigns.
Cleanorrep!acetheseifyoucannotreadthe
wordsorseethepictures.Whencleaningthe
labelsuseac]oth,waterandsoap.Donot
UsesoIVent,gaSdine,etc.
YoumustreplaceaIabeHfitisdamaged,
missingorcannotberead.lfalabe]isona
partthatisrepIaced,makesureanew[abelis
installedontherepiacedpart.
SeeyourIHldealerfornewIabels.
8
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諺
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八一
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a一
瞥
OPERATORSHOULDBEINGOOD
HEALTH.
Operatorshouldbephysica"yandmentaIIy
alert,whichisoneofthebestinsurance
againstanaccident.
NEVERoperatethemachineunderthe
influenceofalcohol,medication,or
intoxlcatjon.
"
(
〆
θ
(
1
" ,
レ

鯨

凝
"
」
霧
飛
WEARPROPERWORKINGCLOTHES.
Wearahardhat,protectivegiassesandother
protectiveequipmentasrequiredbyjob
conditions.
Donotwear[oosec]othingorjewe]rythatcan
catchoncontroIsorotherpa吐softhe
machine.
Makecertaina][protectiveguardsandcovers
aresecuredinplaceonthemachine、
直
騨
、眺 『匹
謡響
燭'
1‑1

SAFETY
PERFORMWALK‑AROUND"
INSPECT10N.
Walkaroundthemachinetochecksafety
guards,p[ates,andotherre[atedpa吐sareset
inplace.Donotattempttooperatethe
machinewhenanyunsafeconditionis
detected.
塾、G盈
σ
聯・1回目・。
議 1
弔曜
1
'
'
'
/
Gぴ
NEVERASSUMEANYTHING
GUARANTEED.
Neverassumethateverythingisallrightat
thestartofaworkdayjustbecauseitseemed
satisfactoryattheendoftheprevlouswork
day、Beforebeginningeachdaysoperation,
thoroughlyinspecttheentirecrawlercarrier
forsignsofvandalism.
MAKEAWORKPLAN.
Priortooperation,investigateyourjobsite
su仔iciently.Whenanyobstructionorhazards
aredetected,markitsothatallpersonne[are
awareofit.Avoidanyoversightthatmay
causeseriousaccident.
ObserveaIoca[weatherforecastanddiscuss
weIlworkproceduresandIeta目personne[
knowthemwithoutexception.
A一
◎
『
一
“瓢
1‑2

SAFETY
CHECKTHEJOBSITE.
ALWAYScheckthejobsiteforgradeand
stabHityoftheground,ventilation,depthof
waterandambientobstructions.
Theoperatormustbesatisfledthatnoone
willbeendangeredbeforemovingthe
machine.
Stayasafedistancefromtheedgeofcliffs,
overhangsandslideareas.
ゲ砺課長14“》二識
wo∫♪フ
㌧て⊂)..'㌧周轟
・●`一」写'lho`o
“讐瀦臓"・“い可盈伽]
フ、O
oフ,
CLEARALLPERSONNELFROMTHE
MACHINEANDAREA.
Besuretobarricadethe』obsitetoprevent
entryoftheunauthorized.Confirmthatthere
isnoonearoundthemachinebeforestarting
theengineoroperatingthemachine.
讐
MAiNTAINGOODVENTILPLTION.
剛“》::
グ
〆
犠、G夕
C弊一
クニ・
・魅
n【^
露
一.、一ま
(AA^^
＼ご
一富,～
・、§
Dieselengineexhaustcontainsproductsof
combustionwhichmaybeharmfultoyour
贈'盤欝霧舗ltl麟gi謄ii
venttheexhausttotheoutside.
織
ノヒつ
煮継
松、、d.
だノぐソ
/獣霧ノ、了耐
詔.繕鱒
1‑3

SAFETY
1‑2MOUNTINGANDDISMOUNTING
CAREFULLYMOUNTANDDISMOUNT
THEMACHINE.
Mountanddismountthemachineonlywhere
stepsand/orhandholdsareprovided.
1nspect,andwhennecessary,cleanandhave
repairsmadetostepsandhandholdsbefore
mountinganddismounting.
Facethemachinewhenmountingand
dismounting.
Maintainathreepointcontact(TWOfeetand
onehandoronefootandtwohandscontact)
withthestepsandhandholds.
Donotuseanycontroisashandholdswhen
enteringorIeavingtheoperator曜sstation.
、『ノ==1
だ
、
.愚1
主
一一
轡
『
'1ち
灘
,皿/
騨
NEVERgetonoroffamovingmachine.
NEVERjumpoftthemachine.
Donottrytoclimbonoroftthemachinewhen
carryingtoolsorsuppiies.Useahand[ineto
pu闘equipmentupontotheplatform.
1‑3BEFORESTARTINGTHEENGINE
Clearallpersonnelfromthemachineandthe
area.
Moveallcontro目everstotheNEUTRAL
positionbeforestartingtheengine.
Inspecttheconditionoftheseatbeltand
mountinghardware.Rep[aceanydamagedor
womparts.
Fastentheseatbeit(ifequlpped)securely.
AdjusttheseatsothatfullIevertrave[canbe
obtainedwiththeoperatorlsbackagainstthe
seatback,
Makesurethemachineisequippedwitha
lightingsystemasrequiredbyconditions.
Makesurea旧ightsareworkingproper]y.
Makesurenooneisworkingon,undemeath
orcbsetothemachinebeforestartingthe
englneorbeginningtomovethemachine.
Makesuretheareaisfreeofpersonnel.
1‑4

SAFETY
1‑4ENGINESTART[NG
・ALWAYSstaはtheengineonlyfromthe
operator『sstationflowingthestarting
procedureinthismanual.
・Donotstarttheengineormoveanyofthe
controisifthereisaDONOTOPERATEor
similarwamingtagattachedtothestart
switchorcontrols.
。MoveallhydrauliccontrolstotheHOLD
positionbeforestartingengine.
・NEVERshortacrossthestarterterminals
oracrossthebattery,aswellasdamage
theelectricalsystem、
kk
診 峨
㌧
勿一一しノつ
ハ
rr,馬一」'
一
{''
=
(一
膨
1‑5BEFOREOPERATINGTHEMACHINE
CONDUCTWARM‑UPBEFORE
OPERAT匿ON.
WarmuptheengineandthehydrauIicoil
beforeoperatingthemachine、
Clearallpersonnelfromthemachineandthe
area.
Cleara"obstac[esfromthepathofthe
machine.Bewareofhazardssuchaswires,
ditches,etc.
Besureawindowsaredean.Securethe
doorsandwindowsineithertheopenorshut
position.
Adjusttherearviewmirrorsforbestvision,
especia"yclosetothemachine.
1
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、0冷
σ.
ーノ
一!ゲー!起)〕、
ぴ
Fastentheseatbeltsecurely.
Makesurethemachinehorn,thetravelalarm
(ifequipped)andalIotherwamingdevices
areworkingProperly.
1‑5