IKONIX 40417 User manual

40417 INSTRUCTION SHEET
Signal Tower Light 24V Installation
V 1.00 | 7.2021 | p/n 40421

40417 Instruction Sheet
© Ikonix 1
Introduction
Included Parts
This instruction sheet covers the installation of the Signal Tower Light 24V. The light is compatible with the following Ikonix
instrument models:
Check to make sure the following parts are included:
PART NUMBER
40418 Multi-Colored Signal Tower Light
37638 9 Pin DSUB connector (male)
38256 9 Pin DSUB connector shell with 4 screws
40419 Power Supply 24V DC
40420 Power supply adapter
*NOT INCLUDED Flat head screwdriver, wire cutter, soldering iron, heat shrink tubing, heat gun and solder
IKONIX BRAND MODEL
Associated Research
OMNIA® II Series
HypotULTRA® Series
Hypot® Series
HYAMP® Series
HypotMAX® Series
LINECHECK II (620L)
SCI
290 Series
260 Series
440 Series

40417 Instruction Sheet
© Ikonix 2
Installation
Note: Inspect the part for any damage. If the part shows signs of damage, please contact our
Customer Care Group at [phone] or email at [email protected].
Solder the signal tower wires to the rear of the 9 Pin connector as illustrated in Figure 1.
Note: Before soldering ensure the wires t tightly inside the connector. If using heat shrink tubing, see section 5 before soldering.
SOLDER
5 2 1
6
Wire Pin #
Green 1
Black 2
Gray 5
Red 6
1

40417 Instruction Sheet
© Ikonix 3
Using a small screwdriver connect the two Brown cables to the 24 V supply connector’s Positive “+” and Negative “-“ ports.
Note: Unused wires (White, Blue, and Yellow) should be properly cut and trimmed back. These wires are not required for operation
in two light mode.
POWER CONNECTION
Warning: DO NOT work with live voltage when making the connections described in this
document. Ensure that any power sources are o or disconnected when making
connections between the Signal Tower Light and 9 Pin D SUB connector.
!
2
Assemble the 9 Pin connector and connect to the instrument, as illustrated in Figure 3.
ASSEMBLE
a. Connect the wired 9 Pin DSUB male connector to the bottom part of the connector shell.
b. Clip the top part of the connector shell over the 9 Pin connector. Ensure the 9 Pin connector is secured by both sections of the shell.
c. Push the two fully threaded screws through the connector shell holes.
d. Secure the nuts on the opposite end of the threaded screws using a screwdriver. DO NOT over tighten and avoid damaging the wires.
e. Plug the connected assembly into the SIGNAL OUTPUT port on the rear panel of the safety testing instrument.
f. Using a screwdriver, screw the partially threaded screws to secure the 9 Pin connector assembly to the rear panel of the instrument.
9 Pin Connector
3

40417 Instruction Sheet
© Ikonix 4
Connected the 9 Pin DSUB assembly to the Signal Output port of the test instrument. Run a test to verify the test is in process, the
PROCESSING bit will be active, and the red signal light will illuminate and ash. This indicates that the testing station is not safe to
approach. When the test completes with a PASS, the green light will illuminate.
VERIFY
Assemble shrink tube onto the wires, as illustrated in Figure 4.
a. Slide 1st tube over all wires.
b. Slide 2nd tube through Red, Green, Black, and Grey wires that will connect to DB9 connector.
c. Slide 3rd tube through two brown wires that will be connected to 24 Volt supply.
d. Unused wires should be properly cut and placed under the tube.
e. DO NOT shrink the tube until after the steps for soldering and power connections.
HEAT SHRINK TUBING (Optional - Tubing Not Included)
To DB9 Connector
To 24 V Supply
5
4
Use a heat gun to shrink the tubing until it is tightly secured on to the wires. Avoid damaging the wires by not overheating any one
spot on the shrink tube or the wire. Heat the heat shrink tube to form an overlapping Y shape at the junction.
HEAT (Optional)
6