IMER USA MIX 60 PLUS User manual

INSTRUCTION MANUAL
IMER U.S.A. inc.
MORTAR MIXER MIX 60 PLUS
1193981 ( 115 V - 60 Hz )
Machine serial N°
Part. number 3233158 R01 - 2013/05
R
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IMER U.S.A. Inc.
MIX 60 PLUS
TABLE OF CONTENTS
TECHNICAL DATA .................................................................................................... page 4
DESIGN STANDARDS ............................................................................................. page 5
NOISE EMISSION LEVEL ....................................................................................... page 5
OPERATION SAFETY .............................................................................................. page 5
ELECTRICAL SAFETY ........................................................................................... page 5
ASSEMBLY .............................................................................................................. page 5
TRANSPORT ........................................................................................................... page 5
INSTALLATION........................................................................................................ page 5
ELECTRICAL CONNECTION....................................................................................page 5
START-UP .............................................................................................................. page 5
OPERATION............................................................................................................. page 5
APPLICATIONS ....................................................................................................... page 6
EMERGENCY STOP................................................................................................ page 6
CLEANING .............................................................................................................. page 6
MAINTENACE.......................................................................................................... page 6
TROUBLE-SHOOTING ........................................................................................... page 6
WIRING DIAGRAM ................................................................................................. page 7
SPARE PARTS ........................................................................................................page 8
WARRANTY ............................................................................................................page10
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IMER U.S.A. Inc.
MIX 60 PLUS
TECHNICAL SPECIFICATIONS
Drum capacity gal (liter) 15 (56)
Drum diameter in (mm) 22.8" (580)
Paddle rpm RPM 55
Machine weight lbs (Kg) 67 (30)
Machine weight with packing lbs (Kg) 71 (32)
Packing dimensions in (mm) 24.4x23x17.9
(620x585x455)
)Wheel dimensions in (mm) Ø 3.9x0.8
(Ø100x20
Motor rating HP (Kw) 0.75 (0,55)
Paddle rotation direction clockwise
Absorbed current A 7
Voltage Volt 115
Frequency Hz 60
1 HANDLE
2 SAFETY GRID
3 FRAME
4 REDUCTION UNIT SUPPORT
5 BLADE ASSEMBLY
6 TANK HOUSING
7 GEARMOTOR
8 LEGS
9 TANK
10 LIMIT SWITCH
11 DATA PLATE
12 TANK BRACKET
13 WHEEL
14 ELECTRICAL PANEL
Fig. 1
TECHNICAL DATA
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IMER U.S.A. Inc.
MIX 60 PLUS
Dear Customer,
Congratulations on your choice of purchase: IMER mixers are uni-
versal machines for MIX series: the MIX series mixers are ideal for
mixing dry or wet fine particle material (gypsum, cement, ceramic
tile adhesives, plaster, epoxy resin or proprietary mixed products).
WORKING IN SAFETY
To work in complete safety, read the following instructions
carefully.
- This OPERATION AND MAINTENANCE manual must be kept
on site by the person in charge, e.g. the SITE FOREMAN, and
must always be available for consultation.
- The manual is to be considered integral part of the machine and
must be kept for future reference until the machine is disposed of.
If the manual is damaged or lost, a replacement may be requested
from the saw manufacturer.
- The manual contains important information regarding site pre-
paration, machine use, maintenance procedures, and requests
for spare parts. Nevertheless, the installer and the operator must
both have adequate experience and knowledge of the machine
prior to use.
- To guarantee complete safety of the operator, safe operation
and long life of equipment, follow the instructions in this manual
carefully, and observe all safety standards currently in force for
the prevention of accidents at work (use of safety footwear and
gloves in accordance with S.I. N°3073 of 30/11/92).
Pay special attention to warnings bearing the following symbol:
- MAKE SURE THAT SIGNS ARE LEGIBLE.
-It is strictly forbidden to carry out any form of modifi-
cation to the steel structure or working parts of the machine.
IMER INTERNATIONAL declines all responsibility for non-
compliance with laws and standards governing the use of this
equipment, in particular; improper use, defective power supply,
lack of maintenance, unauthorised modifications, and partial or
total failure to observe the instructions contained in this manual.
1. DESIGN STANDARDS
The MIX 60 mixer has been designed and constructed in accor-
dance with the following standards:
I.E.C.34.4; EN 60204-1; EN
392 (91/368 CEE).
2. NOISE EMISSION LEVEL
Operator exposure to sound emission levels: the MIX 60 PLUS
mixer noise level during operation is measured at 65 dB(A).
3. OPERATION SAFETY
- The Imer MIX 60 PLUS cement mixer may only be used when
fitted with all required safety devices which must be in perfect
working condition.
- Keep well clear of the mixing tank during operation.
- Never connect MIX 60 PLUS to defective power lines.
- Make electrical connections on the construction site where they
will not be subject to damage.
- Lay power cables where they are not subject to risk of damage
or penetration of water into connectors. Only use connectors
electrically protected against water sprays.
- Never connect the mixer to makeshift mains connections. If
necessary, consult qualified personnel.
- Repairs to electrical installations must only be carried out by
qualified technicians. Do not operate the mixer during mainte-
nance or repairs.
- Observe all accident prevention and safety standards in the
work area.
4. ELECTRICAL SAFETY
The IMER MIX 60 PLUS is designed in compliance with EN
60204-1 standards and features water spray protection (IP54)
and overload protection.
The mixer is also fitted with a safety system comprising a limit
switch which shuts off machine operation whenever the reduction
unit support is lifted.
To reset, press the green pushbutton located in the electrical
cabinet.
5. ASSEMBLY
- Position the frame and handle as shown in fig.2.
- Insert the link pin and the cotter pin and tighten.
- Insert the tank in the circular housing, ensuring that the four
handles fit onto the steel brackets. to prevent tank rotation during
operation.
- Fit the safety grid, blade cover and screw the blade fully down
(fig.3).
6. TRANSPORT
- Warning: Always unplug the mixer from the power
supply before handling.
- MIX 60 PLUS is easily transported; use the handle indicated in
fig.4 for manual transport of the mixer.
- Never use the power cable to pull the machine.
- Never pull the power cable to unplug the machine.
7. INSTALLATION
- Remove the machine from the packaging.
- Install the mixer on level and solid ground
- Do not tilt the mixer during operation.
-When transporting the machine ensure that there are no obsta-
cles which may impair stability.
8. ELECTRICAL CONNECTION
- Ensure that mains voltage and cable sizes correspond to
specifications.
- MIX 60 PLUS is fitted with an ac motor which must be connected
to a 115 V power supply with a cable fitted with suitable wear-
resistant, anti-crushing and weatherproof sheathing.
Cable length must not exceed 50 yards.
-MIX 60 PLUS must only be used when fitted with all
required safety devices, which must be in perfect working
condition.
- Lay power cables where they are not subject to risk of
damage or penetration of water into the connectors.
- Only use connectors electrically protected against water
sprays. Do not stand the machine on the power cable.
- Never use the mixer with a makeshift power connection.
-The electrical connection must be carried out by a qua-
lified technician.
- Ensure that the cable is securely clamped inside the plug and socket.
- Observe all accident prevention and safety standards in
the work area.
- During mixer operation, do not insert tools or other objects in the tank
to avoid damage to the mixer or operator safety hazard.
9. START-UP
Press the green botton to start the mixer.
If the mixer blades do not rotate the overload cutout switch trips to
shut down the machine. Press “ON” to resume operation.
10. OPERATION
- Ensure that the power cable is fitted with a residual current
circuit breaker upline of the machine.
- Make sure that all other persons keep clear of the mixer during
operation.
- Do not use the mixer in areas subject to the risk of fire.
- Switch the mixer off before leaving it unattended.
- Make sure that the mixer is completely immobile before handling
or installation.
- Make sure that the mains voltage corresponds with the indications
on the mixer data plate.
- Make sure that the mixer blades rotate clockwise.
- Make sure that no clothing comes into contact with
mixing blades.
- Warning: Never start the mixer without the safety grid
fitted; the cover is a safety device and must be fitted to avoid
direct contact with the mixer blades.
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IMER U.S.A. Inc.
MIX 60 PLUS
11. APPLICATIONS
11.1. ADHESIVES FOR CERAMIC TILES, FLOORING AND
WALL CLADDING
Pour in the quantity of water as required for the relative product,
considering that the maximum mixer capacity 100 lbs of adhesive.
Start the machine and during operation, pour the powder directly over
the plastic cover to obtain a smooth mixture.
- Warning: when mixing large quantities, pour the product
into the tank gradually.
11.1. PAINT
Pour in the required amount of paint and water.
- The use of acid, solvents, and other aggressive chemical
products is strictly prohibited.
11.1. CEMENT
Mix 60 can also mix mortar, cement, or lime provided that a fine
particle size is used.
- Warning: Avoid excessive stiffening of the mixture due to
the addition of too much cement, lime or other water absorbing
products.
12. EMERGENCY STOP
- In an emergency, press the green pushbutton and unplug
the mixer.
- The electric motor is protected from thermal overload; if
the motor overheats the mixer is shut down automatically. Allow
the motor to cool before resuming operation.
13. CLEANING
After each work shift and before prolonged periods of disuse, clean
the tank interior and exterior thoroughly.
- Always unplug the mixer from the mains before cleaning
(also when using brushes, cloths or scrapers etc.).
- Never operate the mixer during cleaning operations.
- When using water jets for cleaning, never direct the water at the
mixer drive unit.
14. MAINTENANCE
- Warning: Always switch off the mixer and unplug from the
power supply before carrying out maintenance.
- Repairs to the electrical installation must be carried out exclusively
by qualified personnel. Replacement parts must be original IMER
spare parts and must not be modified in any way.
The IMER MIX 60 PLUS is designed for minimum maintenance
requirements. However, we recommend changing the reduction unit
oil after 3000 hours continuous duty with SAE 40 oil.
Check that the socket/plug contacts are clean. If oxidised, clean
immediately.
- Used oil is considered a special waste product and must
be disposed of in accordance with the law.
- Always ensure that signs and warning notices on the
machine are clearly legible.
For any problem, see your dealer or call IMER U.S.A. @
800.275.5463.
15. TROUBLE-SHOOTING
PROBLEM CAUSE REMEDY
The motor does not
start when switched
on
No power on power cable Check power cables
Plug not inserted correctly
in socket
Ensure correct connection
Faulty power cable to
electrical panel
Change power cable
Loose wire in electrical
panel
Reconnect wire
Loose wire in motor
terminal board
Reconnect wire
Faulty main switch Replace switch
Residual current circuit
breaker tripped
Reset switch. If it does not
reset, refer to a qualified
electrician to check the
electrical system to ensure
complete safety.
The motor does not
stop when the safety
grid is lifted
Faulty limit switch Replace limit switch
Motor starts with
difficulty
Mixture is too stiff Reduce mixture quantity or
dilute and try again.
Should the problem
persist
Contact IMER Technical Service @ 800.275.5463 or
your IMER Dealer
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IMER U.S.A. Inc.
MIX 60 PLUS
WIRING DIAGRAM
Fig.4
Fig.3
Fig.2
S1 SWITCH
S2 LIMIT SWITCH
F1 MOTOR TEMPERATURE SENSOR
C1 CAPACITOR
PE EARTH WIRE
N NEUTRL WIRE
L1 PHASE WIRE
AM MOTOR RUN WINDING
AA MOTOR START-UP WINDING
L1
N
PE
C1
S2
U<





115 V
60 Hz
S1
F1
AA
AM
M
1~
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IMER U.S.A. Inc.
MIX 60 PLUS
SPARE PARTS
All orders for spare parts must include the following:
1) Type of machine. (Example: MIX 60 PLUS mixer)
2) Part number and drawing references of each part, see the parts list.
3) Serial number and year of manufacture recorded on the machine's identification plate.
DIAGRAM #1 GEARMOTOR ASSEMBLY COD. 3233150
RIF. P.n. Description Note
1 3233104 GEARBOX CASE-HALF
2 2204420 BEARING 6201
3 3233054 PINION GEAR
4 3233061 GEAR
5 2204550 BEARING 6205
6 3233056 MAIN SHAFT
7 3233053 GEAR
8 2204504 BEARING 6008
9 2207405 OIL SEAL 55X40X10
10
3230256
GEARBOX GASKET
11 3210485 GEARBOX CASE-HALF
12 3210955 PLUG WITH CABLE
13 2229500 KEY 8X7X15
14 2229249 KEY 5X5X12
15 2228819 PIN Ø6X12
16 2222012 BOLT M6X60
17 2222010 BOLT M6X25
18 2224530 WASHER Ø6
19 2223260 NUT M6
20 3209214 GASKET
21 3200005 LIMIT SWITCH
22 3210904 FAN
23 3233097 FAN COVER
24
3210233
SWITCH
25 3233059 OIL SEAL 15x32x7
26 3208982 BEARING 6202
27 3210923 CAPACITOR MF. 50 250V
28 3233156 ELECTRIC PANEL
29 3233056 ELECTRICAL BOX
30 3233155 MOTOR+GEARBOX CASE-HALF 115V/60Hz
31 3209340 PROTECTION COVER
2
8
10
11
9
3
6
15
14
13
18
20
19
17
1
75
29
22 23
31
25 26
27
28
16
30
21
29
24
12
4
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IMER U.S.A. Inc.
MIX 60 PLUS
DIAGRAM #2 MORTAR MIXER
RIF. P.n. Description Note
1 3205592 HANDLE
2 3205607 COVER
3 3206584 FRAME
4 3233048 SUPPORT
5 3205587 COMPLETE PADDLE
6 3205257 WHEEL
8 3205623 PIN
9 3210432 TANK
10 3233150 GEARMOTOR
11 3205926 PLUG
12 2226703 SPLIT PIN
13 3205611 STEEL DISK
14 2222154 BOLT M10X120
15 2223920 SELF LOCKING NUT M10
16 2223705 NUT M12
18 3206079 HANDLE
19 2222083 BOLT M12X70Z
20 2224950 WASHER Ø4
21 2223500 NUT M4
24 2223924 NUT A 6
27 2224535 WASHER
28 3204186 SCREW M4X40
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IMER U.S.A. Inc.
MIX 60 PLUS
U.S.A. INC.
IMER
EQUIPMENT WARRANTY
R
IMERU.S.A. INC.
We warrant to the original purchaser that the IMER equipment described herein (the "equipment") shall
be free from defects in material and workmanship under normal use and service for which it was
intended for period of one (1) year from the date of purchase by the original purchaser.
Our obligation under this warranty is expressly limited to replacing or repairing, free of charge, F. O.B.
our designated service facility, such part of the equipment as our inspection shall disclose to be
defective. Parts such as engines, motors, pumps, valves, electric motors, etc. furnished by us, but not
manufactured by us, will carry only the warranty of the manufacturer. Transportation charges or duties
shall be borne by purchaser. This shall be the limit of our liability with respect to the quality of the
equipment.
This warranty shall not apply to any equipment, or parts thereof, which has been damaged by reason of
accident, negligence, unreasonable use, faulty repairs, or which has not been maintained and operated
in accordance with our printed instructions for the equipment. Further, this warranty is void if the
equipment, or any of its components, is altered or modified in any way.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES,
EXPRES-SED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
We make no other warranty, representation or guarantee, nor is anyone authorized to make one on our
behalf. We shall not be liable for consequential damage of any kind, including loss or damage resulting,
directly or indirectly, from the use or loss of use of the machine. Without limiting the generality of the
fore-going, this exclusion from liability embraces the purchaser's expenses for downtime, damages for
which the purchaser may be liable to other person, damages to property, and injury or death of any
persons.
This warranty shall not be deemed to cover maintenance parts, including but not limited to blades, belts,
hoses, hydraulic oil, or fi lters, for which we shall have no responsability or liability whatsoever.
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