IMER USA WHEELMAN 1105422 User manual

INSTRUCTION MANUAL
U.S.A. inc.
WHEELMAN CONCRETE MIXER
( 1105422 )
Machine serial N°
Part. number 3210884 - 03/2003
IMER U.S.A. Inc.
221WesthamptonPlace
CapitolHeights,MD
20743
Ph/800.275.5463
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Thank you for purchasing a Mixer from an IMER U.S.A. dealer. Your decision is an
intelligent one. No other mixer in the world today offers the features and value of the
Mixer.
At IMER U.S.A. we continually search for ways to better serve our customers. Should you have an idea
or thought to share with us regarding this Product we would appreciate hearing from you. Our motto is
"Tools and Services for the 21st Century". We look forward to delivering the goods.
Thank you again for your purchase,
* After the initial set-up the Mixer can be knocked down or reassembled in
just minutes.
* Direct drive drum rotation, efficient and safe.
* Portable, the large 14" wheels make moving the a breeze around the
home or job site.
* Compact, the clever design allows the to fit into the trunk or hatchback
area of almost all cars and trucks.
*Finish,thehighqualityof paintandconstructioncomponentsensureapieceofequipment
that you will be proud to own for years.
Mace T. Coleman, Jr.
President, IMER U.S.A. Inc.
221WesthamptonPlace
CapitolHeights,MD
20743
Ph/800.275.5463
S/N:
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TABLE OF CONTENTS
TECHNICALDATA.....................................................................................................page 4
NOISELEVEL ...........................................................................................................page 5
WIRINGDIAGRAM....................................................................................................page 5
SAFETYNOTES ........................................................................................................ page 6
ASSEMBLYOF THEWHEELMANWITHELECTRIC MOTOR ..................................page 7
MOVING THE WHEELMAN.................................................................................. page 9
OPERATING THE WHEELMAN ........................................................................... page10
MAINTENANCE AND CLEANING......................................................................... page10
ORDERINGSPAREPARTS....................................................................................... page10
SPAREPARTSDIAGRAMS ...................................................................................... page11
ACCESSORY WORK STAND................................................................................page15
WARRANTY .......................................................................................................page16

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Product development and improvement is an ongoing process, therefore, specifications may change
without notice.
* Capacities based on usable volume.
TECHNICALDATA
1 MIXINGDRUM
2 ON/OFFSWITCH
3 DUMP HANDLES
Drum capacity 5 cubic feet
Batch Output 2.5 cubic feet, 225 lbs. *
Drum Diameter 24 inches
Wheels 14.5" x 2.5"
Single Phase electric motor 0.5 H.P.
Hertz 60
Voltage 110 / 115 V
Motor R.P.M. 3350
Nominal current 6.2 Amp
Operating dimensions 46" x 26" x36"
Storage dimensions 29" x 26" x 28"
Weight : electric model 105 pounds
4 MOTORANDGEARBOXDRIVE
5 GEARBOXMOUNTINGFRAME

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The with electric motor has a noise level of 65 decibels. It's very quiet, operate it anywhere.
NOISE LEVEL
WIRING DIAGRAM
WARNING.
Any type of electrical repair or trouble-shooting should only be performed
by an IMER dealer or a properly qualified electrical repair shop. For
assistance with any electrical difficulty, IMER U.S.A. is always directly
available @ 800.275.5463.
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The concrete mixer WHEELMAN is equipped with a safety device to
prevent accidental electrical contacts, with class II Double Insulation type
of all live components ( ). For this reason it is not required to be
grounded.
CAUTION: when carrying outrepairs, classII Double Insulation,protection
will only be maintained if the original insulating materials are used and
provided thatthe tolerances andinsulating materials remain unmodified.
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L1
S1
F2
C1
M1
AM
AA
Neutral wire
Phase wire
Stop and start button
Thermal protection for electric motor
Capacitor
Single phase motor
Motor winding
Motor winding

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Your mixer has been designed with safety in mind. However, as with any type of
machinery, some basic DO'S and DONT'S apply:
IMPORTANT !
READ THIS SECTION CAREFULLY !
Place your hand or hands in or around any part of
the drum while it is operating !
DO NOT
Place any tools or instruments in or around the drum
while it is operating !
DO NOT
DO NOT
Clean, assemble or work on the unit while it is plugged in !
Allow water to contact the motor or electrical connections at any time !
DO NOT
DO NOT
DO NOT
Operate the unit in or around water puddles.
DO NOT
Leave the machine unattended !
DO NOT
Operate the mixer on a surface that is not flat or is
uneven !
Always operate the on a level surface,
if placed on an incline the machine will fall over.
Allow other persons around the mixer while it is operating ! Keep children away from
your work area !
SAFETY NOTES
DO NOT
Operate the mixer while under the influence of alcohol or drugs !
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SAFETY NOTES
DO
Read all the instructions before operating the mixer.
DO
Usecautionwhen assembling and transporting themixer. Tieit downgood inyour vehicle.
DO
Keep the mixer clean and free of debris and mix build-up. After using, fill the drum with
water and run the WHEELMAN for 10 minutes or so, most of the cement will break
loose from the drum.
DO
Keep all themoving partslightlylubricated,WD-40maybesprayedallaroundthemachine.
DO
Periodically inspect your mixer for abnormal wear or damage. If something does not
seem right call your dealer or IMER USA direct @ 800.275.5463.
DO
Wear the appropiate safety gear; hard hat, gloves, goggles, ear protection and wear
snug clothing around the mixer. Loose clothing can cause injury should it become
entangled with the mixer.
Do not start and stop the mixer with material in the drum, this will damage the motor and is
not the best way to mix.
Always have the drum rotating when filling or discharging the mixer, this produces the
highest quality concrete.
DO NOT
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ASSEMBLY OF THE WHEELMAN WITH ELECTRIC MOTOR
- Follow drawings 1 thru 4 -
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Slide the motor gearbox assembly #1onto the
motor gearbox frame #2 and anchor it in place
by using the 4 qty. 6mm locknuts provided #3.
2
1Attachthemotorgearboxframe#2,tothedump
handles #1 using the nuts,bolts,and washers
provided.Slide the wheels onto the axle and
keeptheminplacewiththesplitpinsprovided.
4
5
2
3
1

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ASSEMBLY
3 4
Next slide the drum onto the driveshaft #3,make
sure the notched area on the drum #4 lines up
with the shear pin.Then anchor the drum in
place with the T-Bolt #1 and T-Bolt #2 washer.
Push the drum up onto the driveshaft while at
the same time tightening the T-Bolt by hand.
Once the T-Bolt is tightened as much as
possible by hand,give it a whack or two with a
hammer-no more,no less.
Anchor the mixing paddles #2,with the large
flat head screws #1 and nuts #3 provided.
It is best to place the flat head of the screw on
the outside of the drum.
This keeps the external contour of the drum
smoother and less likely to catch or pinch
objects as the drum is rotating.
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2
1
2
4
3
DRUM
DRIVE
SHAFT

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Drawing 8
Drawing 7
Lift handles here
MOVING THE WHEELMAN®
WARNING
Always disconnect the power source
before rolling the mixer.
To roll the machine, grasp the two dump handles
#7 and gently lift upwards.
Lift gently,for if you lift the machine up too
quickly and too far, it will begin to
discharge the loaded material.
Whenmovingthemixeraround,whetherloadedor
unloaded,clearapathwaysothattheWHEELMAN
will be under control at all times.
Remember - the batch capacity of the
WHEELMAN is 225 lbs,do not attempt to roll it
fullyloadedacrossunevensurfacesordown steep
slopes. Thiscouldleadto yourlosingcontrolofthe
machineandconcretegoingeverywhere.
When in doubt, roll the machine empty to
where you want to pour the concrete,and
mix in that spot.
CAUTION -Set Up Properly !
Clearasuitableworkareaaroundthemixer.Position
theWHEELMAN onlevelground.
DONOTEXCEEDMORETHAN5°ofgroundslope
or the mixer can fall over and cause bodily harm
and a big mess.
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MAINTENANCE AND CLEANING
The WHEELMAN Mixer requires very low maintenance.However, a few basic maintenance procedures
shouldbefollowed.
NOTE: Always unplug the mixer from its power source before cleaning or maintenance
functions are performed.
1) Clean the mixer after each use and do not allowany concrete to build up on anyportion of the mixer.
2) Essentially the gearbox is sealed for life. The quality of the gears and the lubricant are such that
changing the oil is not necessary. Should you want to change the oil, see your dealer or call IMER
U.S.A. @ 800.275.5463.
3) Keep all moving parts lightly lubricated with WD-40.
4) Keep the electric motor cooling fins clean and free of debris build-up.
5)BeforestoringtheWHEELMAN afteraprojectis completed,sprayn'wipetheentiremachinewithWD-
40, and store it inside.
NOTE: When cleaning the mixer with water, do not spray the water onto the motor or the
ON/OFF switch assembly.
SPARE PARTS
All orders forspare parts must include the following:
1) Type of machine.(Example: concrete mixer)
2) Part number and drawing referencesof each part,see the parts list.
3) Serial numberand year of manufacturerecorded on the machine's identification plate.
OPERATION
WHEELMAN WITH ELECTRIC MOTOR
1) Use a2 prong, grounded, 110/115 Volt powerconnection for safe operation. The line should be at least
12 gauge.
2) To mix concrete, add water, concrete, and aggregate while the drum is rotating.
3) Discharge the mixed concrete by lifting up the dump handle Drawings #7 page 9 while the drum is
rotating.
NOTE: When tilting the drum to discharge the concrete, do so slowly. It is important to
perform the discharge smoothly, this keeps the machine balanced and upright.
4)TheON/OFFswitchonthe motoroftheWHEELMAN mixerprovidesthermalprotectionto the motorin
the event of overheating. Should your motor shut off automatically, turn off the unit and unplug it for 15
minutes. This allows the motor to cool. After the cooling period, plug in the motor and press the start
switch. If the motor does not restart and continue to run, contact your local IMER products distributor, or
call IMER direct @ 800.275.5463.
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DIAGRAM #1 FRAME AND DRUM ASSEMBLY
COD.1105422 - WHEELMAN ( 110 / 115V - 60 Hz)
Rif. P.n. Description Note
1 2222193 SCREW TB M12 x 25
2 2250155 PADDLE
3 2223700 NUT 5588 M12z
4 2250719 DRUM
5 2222982 T-BOLT
6 2224428 T-BOLT WASHER 14X36X6
7 3206800 STOP RING M1455 ZA Ø14
8 2235457 PLASTIC PLUG
9 2223924 NUT 5588 M6z
10 3208129 WHEEL
11 3208452 PLASTIC PLUG
12 2222110 BOLT TE M8 x80 z
13 3208139 HANDLE GRIP D.30
14 3208397 MOTOR GUARD
15 2222002 BOLT TE M6 x 16 z
16 3208181 WASHER
17 2226700 SPLIT PIN
18 3208177 DUMP HANDLE
19 3210879 MOTOR GEARBOX FRAME
20 3208182 CORD KEEPER
21 3210883 ID PLATE
22 2223923 SELF-LOCKING NUT M8
23 3210492 MOTOR GEARBOX COMPLETE 110 / 115V - 60Hz

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DIAGRAM #2 MOTOR AND GEARBOX ASSEMBLY (110/115V - 60Hz)

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DIAGRAM #2 MOTOR AND GEARBOX ASSEMBLY
COD. 3210492 (110 / 115 V - 60 Hz)
RIF. P.n. Description Note
1 2222010 BOLT M6x25
2 2207405 OIL SEAL 55x40x10
3 2222012 BOLT M6x60
4 3210485 GEARBOX CASE-HALF
5 3210482 GEARBOX GASKET
6 2228360 SHEAR PIN Ø8x16
7 2229500 KEY 8x7x15
8 2204420 BEARING 6201
9 3210487 GEAR Z 81
10 2229249 KEY 5x5x12
11 3210483 PINION GEAR Z 9
12 3210486 GEARBOX CASE-HALF
13 3210904 FAN
14 3210911 ELECTRIC BOX COMPLETE (ALL COMPONENTS)
15 3209539 SWITCH
16 3210955 ELECTRICAL PLUG
17 3209541 CLAMP
18 2222460 SCREW
19 3210923 CAPACITOR 50µF 250 V
20 3209217 ELECTRIC BOX ASS'Y + SCREW + GASKET ONLY
21 3209214 GASKET
22 2223260 NUT M6
23 2224530 WASHER Ø6x12.5
24 2204550 BEARING 6205
25 3210479 GEAR Z 104
26 2204504 BEARING 6008
27 2228819 LOCATING PIN Ø6x12
28 3210494 MOTOR ASS'Y WITH CASE HALF
29 3210481 DRIVE SHAFT SPINDLE
30 3210496 RIGHT SIDE MOTOR COVER
31 3210495 LEFT SIDE MOTOR COVER
32 3210036 SCREW M5x16
33 3210587 RATING PLATE
34 3210903 SCREW 3,9x19
35 3210906 STATOR
36 3210898 SPACER WASHER
37 3210486 ROTOR
38 3210901 SCREW M5x22
39 3208982 BEARING 6202
40 3210488 INSULATING FLANGE
41 2207350 OIL SEAL 12x32x7
42 3210902 BEARING 6002

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ACCESSORY WORK STAND
FOR THE WHEELMAN MIXER
(1105490)
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TAV. 3 STATIONARY WORK
PLATFORM 1105490
Ref. Pn. Description Note
1 3208203 EXTERNAL LEG
2 2223929 LOCK NUT M.14
3 3208198 INTERNAL LEG
4 3208191 SWIVEL BRACKET
5 2224430 BOLT 14X36 z
6 2226700 SPLIT PIN
7 2224380 WASHER 12x25 z
8 3210656 LOCKING LEVER
9 2223929 LOCK NUT M.12

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ACCESSORY WORK STAND
FOR THE WHEELMAN MIXER (1105490)
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221WesthamptonPlace
CapitolHeights,MD
20743
Ph/ 800.275.5463
U.S.A. INC.
IMER
EQUIPMENT WARRANTY
R
U.S.A. INC.
We warrant to the original purchaser that the IMER equipment described herein (the "equipment") shall be
free from defects in material and workmanship under normal use and service for which it was intended for
period of one (1) year from the date of purchase by the original purchaser.
Our obligation under this warranty is expressly limited to replacing or repairing, free of charge, F. O.B. our
designated service facility, such part of the equipment as our inspection shall disclose to be defective.
Parts such as engines,motors, pumps, valves, electric motors, etc. furnished byus, but not manufactured
by us, will carry only the warranty of the manufacturer. Transportation charges or duties shall be borne by
purchaser. This shall be the limit of our liability with respect to the quality of the equipment.
This warranty shall not apply to any equipment, or parts thereof, which has been damaged by reason of
accident, negligence, unreasonable use, faulty repairs, or which has not been maintained and operated in
accordance with our printed instructions for the equipment. Further, this warranty is void if the equipment,
or any of its components, is altered or modified in any way.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
We make no other warranty, representation or guarantee, nor is anyone authorized to make one on our
behalf. We shall not be liable for consequential damage of any kind, including loss or damage resulting,
directly or indirectly, from the use or loss of use of the machine. Without limiting the generality of the
foregoing, this exclusion from liability embraces the purchaser's expenses for downtime, damages for
which the purchaser may be liable to other person, damages to property, and injury or death of any
persons.
This warranty shall not be deemed to cover maintenance parts, including but not limited to blades, belts,
hoses, hydraulic oil, or filters, for which we shall have no responsability or liability whatsoever.
HEADQUARTERS