Impacts Dustcom 4025 User manual

Operating Manual
Impacts Filter-Unit
DC4025

DC4025 Bedienungsanleitung/Operating Manual
Technische Daten/Technical Data
1
Chapter 1
1.1Rating PAGE: 2
1.2Unit – specifications PAGE: 2
1.3 Operative range and correct usage PAGE: 3
1.4Stand-by power supply ( generator) PAGE: 3
1.5 Advice for operators PAGE: 4

Bedienungsanleitung/Operating Manual DC4025
Technische Daten/Technical Data
2
1.1 Rating
Machine: IMPACTS FILTERUNIT
Maschinen-Type : DC4025
Manufacturer: IMPACTS GmbH
Zöllnerstr. 7
D-51105 Overath
1.2 Unit – specifications
Dimensions:
FILTER
DC 4025
Lenght 1620 mm
Width 795 mm
Height 1400 mm
Weight 460 kg
Connected loads of the electrical system:
DC4025 Power Consumption Amps
Compressor 1,5 kW max. 3,2A
Blower 4,0 kW max. 7,9A
Filter total 5,5 kW max. 12,0A
Filter a.
Subsystem Add subsystem Add subsystem
MACHINE DESIGNATION: DC4025
MACHINESERIES: FILTER
TRACTIONDRIVE: MANUELL
PERFORMANCE: upto1400m³/h
FILTRATION AREA: 44 m²
HOSE CONNECTION: VARIABLE

DC4025 Bedienungsanleitung/Operating Manual
Technische Daten/Technical Data
3
1.3 Operative range and correct usage
This specific filter unit has been designed to vacuum
dry dust .The dust collector DC4025 is exclusively
designed to be used with IMPACTS machines. It is
only allowed to vacuum dry dust. The manufacturer
will not be liable for damage resulting from such
incorrect usage. In these cases the user is
responsible for all risks.
It is designed to vacuum dry dust specified to be
Class L. (E DIN IEC 61J/94 CD)
The Filter fabric FA 6176 is certified to DIN/EN DUST
CLASSIFICATION CLASS L and M.
Do not use this equipment on applications where
you expect dust that is classified to be harmful. If
you feel uncertain, ask local authorities for
assistance.
1.4 Stand-by power supply ( generator)
If the Dc4025 is operated using a generator, the
generator must be operated in accordance with
current VDE or further local directives( This applies
in special to the protective earth conductor) in order
to ensure that all safety devices are functioning and
to be able to eliminate possible damage to electrical
components.

Bedienungsanleitung/Operating Manual DC4025
Technische Daten/Technical Data
4
During the operation of the DC 4025 in combination with
other equipment it may be possible to exceed the acceptable
noice level of 85 dB(A). This is dependend on the different
locations and the local circumstances. When the noice level
is 85 dB(A) or more, the machine operator and the persons
working near the machine must wear sound –insulating
devices.
Do not use the DC4025 in corrosive or explosive environment.
Do not vacuum flammable liquids or other flammable media.
Do not vacuum glowing particles
Do not open the dustbin while turbines switched on.
Do not use the DC4025 without a filter cartridge fitted.
1.5 Advices for operators
The dustbin of the filter unit needs regular dumping.
Do not overfill the bin to avoid dust exposure when opening
the bin
Comply with the local waste treatment regulations
considering the removed material.

DC4025 Operating Manual
Safety Advices
1
Chapter 2
2.0 Explanation of warnings and symbols PAGE: 2
2.1 Organisationel measures PAGE: 4-5
2.2 Personnel selection and qualification PAGE: 5
2.3 Safety precautions applicable to
different operating conditions PAGE: 6
2.4 Repair work , maintenance activities,
and default repair on the job side PAGE: 7-8
2.5 Definition of the Safety off position PAGE: 9
2.6 Dangerous aspects of the filter PAGE: 9
2.7 Electrical engineering regulations PAGE: 10
2.8 For special attention PAGE: 11

Operating Manual DC4025
Safety Instructions
2
2.0 Warnings and symbols
The following denominations and symbols are used in the Operating
Instructions to highlight areas of particular importance:
Symbol of operational safety.
This symbol will be shown in these Operating
Instructions next to all safety precautions that are to
be taken in order to ensure prevention to life and
injury. Follow always these instructions and take
special care in these circumstances. In addition to
these instructions, the general safety precautions and
the local accident prevention guidelines are also to be
followed. Please check, whether there are special
regulations for the particular job side.
Information, instructions and restrictions with regards
to possible risks to persons or extensive material
damages.
Particular details regarding the economical use of the
equipment

DC4025 Operating Manual
Safety Advices
3
Warning against dangerous voltages.
Indications relating to protective devices of electrical
equipment.
Indications where consultation with the
manufacturer is necessary
Instructions relating to periodical checks
Reference to important instructions contained in the
Operating Instructions

Operating Manual DC4025
Safety Instructions
4
The Oprerating Instructions are to be kept near the location
where the filter is located and must be reachable all the time!
In addition to the Operating Instructions general and legal
regulations regarding accident prevention and environmental
protection must be with and indicated every time.!
Such duties may for example relate to the handling of hazardous
substances or to the provision and wearing of personal protection
equipment as well as compliance with local traffic regulations..
The Operating Instructions must be supplemented by instructions
including the duty to supervise and report relating to particular local
working pratices, for example work organisation, work procedures
and personnel allocation.
Personnel entrusted with working with the filter must have read the
Operating Instructions before starting the work, in particular the
chapter about Safety Instructions.These has to be done before
starting any work with the filter.This particularly applies to incidental
activities such as setting up the filter, carrying out maintenance
work or training staff to work with the filter.
From time to time the working practices of the staff are to be
checked regarding awareness of safety and hazards.
Personnel must tie back long hair and not wear loose clothing or
jewellery rings. There is a risk of injury through getting stuck or
being drawn into moving machinery.
Use personal protection equipment if necessary or required
by regulations! Take notice of allsafety and hazard notices on
the filter.
All safety and hazard notices on the filter must be keept complete
and readable
2.1 Organisational measures

DC4025 Operating Manual
Safety Advices
5
If safety-critical changes occur to the filter or its performance, the
filter must be shut down immediately! The cause of the fault has to
be established immediately and has to be repaired bevor starting the
work again.
Changes, add-ons or conversions of the filter which might have
an influence to the safety of the filter must not be undertaken
without the permission of the manufacturer.
This applies in particular to the fitting and adjustment of safety
devices and to welding on major and load bearing parts.
Spare parts must always comply with the technical requirements and
the specifications of the manufacturer.This is always garanteed with
original spare parts of the manufacturer.
Inspection intervals and intervals for recurring checks specified in
these Operating Instructions must be complied with. At the same time
it is necessary to meet the legal requirements.
To perform maintenance work correctly it is important to be equipped
with proper tools for the task in question.
The location and the operation of fire extinguishers must be made
known on each building site!
Take note of the facilities for fire reporting and fighting fires!
2.2 Personnel selection and qualification
Fundamental duties :
Only reliable personnel is aloud to work on the filter
Only trained personnel can be used to operate the filter. Note the statutory
minimum age! Specify clearly the responsibilities of personnel for operation,
setting up , servicing and maintenance work. !
Make sure that only authorised personnel operate or work on the filter.

Operating Manual DC4025
Safety Instructions
6
Specify clearly the operator. Define his responsibilities also regarding to
traffic safety regulations and empower him to decline instructions from
third parties which are not complying with the safety requirements.
Personnel being trained or made acquainted with the equipment may
onlyn be deployed under constant supervision of an experienced
person.
Work on the electrical parts of the equipment may only be
undertaken by a skilled electrician or by a trained person
under the guidance and supervision of a skilled
electrician as well as in accordance with the electrical
engineering regulations.
2.3 Safety precautions applicable to different operating conditions
Avoid any method of working that impairs safety!
All precautions have to be taken, that the filter will only be used in a safe
and functional status.
Only operate the filter when all safety devices and related
safety equipment , e.g. detachable safety devices ,
emergency stops and suction devices are present and
operational!
The filter has to be checked visually at least once a day for any demage
and defects.
In the event of operational malfunctions the filter must be shut down
immediately andsecured. The fault must be rectified before starting the
filter again!
Secure the work area around the filter in public areas
providing a safety distance of at least 2 m around the filter.

DC4025 Operating Manual
Safety Advices
7
Default must be rectified immediately!
Start up and switch off operations and control devices have to be handle in
accordance with the Operating Instructions.
Use only extention cables for extending the main cable that are
sized and marked in accordance with the overall power
consumption of the filter and the valid VDE and local guidelines..
Before starting the filter make sure that nobody can be endangered
when the filter starts running.!
Do not switch of or remove the exhaust and ventilation devicews when
the filter is running!
Mechanical servicing work :
Before starting any servicing work on the filter, put the filter in the Safety
off position as described in chapter 2.5 in order to prevent the filter from
being switched on accidentally.
Please follow any spezial safety instructions in the various chapters on
servicing the filter. See chapter 7
In the operating instructions prescribed adjusting, maintenance and
inspection activities and dates including details for the change of
parts/parts of an assembly must be kept!
These activities may be implemented only by technical personnel or
expert under supervision.
All persons in the proximity of the filter must wear safety glasses
with lateral protection as well as safety shoes. Ear protection may
be required. The operator is obliged to wear close fitting protective
clothing.
2.4 Special work within the scope of use of the machine and maintenance
activities as well as repairs during operation.

Operating Manual DC4025
Safety Instructions
8
Before starting any maintenance or repair work the operator of the filter
has to be informed about it.
During all work related to the use, the re-erection or the adjustment of
the filter and of the safety devices as well as inspection, maintenance
and repair, the start up and shut off procedures have to be
done in accordance with the Operating Instructions.
Has the filter been shut off completly for repair or maintenance work
the plug has to be disconnected in order to prevent the filter from
beeing switched on accidentally.
The dust bin of a connected dust collector has to be emptied before
transportation. Please handle in accordance with the regulation how to
dispose the dust and make sure that you meet the local regulations.
Do not use any aggressive cleaning materials!
Use lint-free cleaning cloths.
Always tighten any srew connection that are undone during servicing
and maintenance work!.
If safety devices need to be dismantled during setting up, servicing
and repair work, these safety devices must be reinstalled and
inspected immediately after completion of the servicing and repair work.
Make sure that process materials and replacement parts are
disposed of safely and in an environmentally-friendly manner!
Make sure that electrical components used for replacement purpose
comply with the original parts and are correctly adjusted if necessary.
Special attention is needed when safety protective electric components
are replaced.
Work on the electrical parts of the equipment may only be
undertaken by a skilled electrician or by a trained person
under the guidance and supervision of a skilled electrician
as well as in accordance with the electrical engineering
regulations.

DC4025 Operating Manual
Safety Advices
9
2.5 Definition of the safety off position
Definition:
The safety off position is the position of the filter when it cannot generate any
hazard.
Putting the filter in the safety off position means:
;Switch off the machine that’s connected to the dust collector.
;Switch off the dust collector.
;Wait for standstill of all drives.
;Pull out main plugs.
;Secure the machine and filter against accidental start up.
2.6 Particular dangerous aspects of the filter
Every machine, i fit is not used according to the regulations,
may be hazardous for operating, setting-up and service
personnel.The operating authority is responsible for compliance
with the safety regulations during operation and maintenance of
safety devices supplied with the machine as well as the provision
of appropriate additional safety devices.
Danger of injury !
Squeezing danger by roles and
wheels!
Squeezing danger by moving parts!
Strangers or Visitors are not allowed
to stay within the working radius of
the equipment without permission of
the operator!

Operating Manual DC4025
Safety Instructions
10
If work on life parts is necessary, a second person must be deployed who
can pull out the plug in an emergency. The working area must be sealed
with a red and white safety chain and a danger sign. Use tools that are
insulated against voltages.
Only start work, once you are familar with the electrical engineering
regulations that apply to your area.
Only use voltage seekers that comply with the regulations when
troubleshooting. From time to time check voltage seekers to ensure that
they are operationally efficient.
2.7 Electrical engineering regulations
Work on the electrical parts of the equipment may only be
undertaken by a skilled electrician or by a trained person
under the guidance and supervision of a skilled
electrician as well as in accordance with the electrical
engineering regulations..
Use only extention cables for extending the main cable that
are sized and marked in accordance with the overall power
consumption of the machine.
In case there is any question ask the manufacturer or a
skilled electrician.
The electrical parts of the machine must be inspected
regularly. Please note in particular the specified recurring
inspections according VBG 4 or local regulations. Defects
such as loose connections or scorched cables must be
rectified immediately. Call a skilled electrician or the
IMPACTS customer service.

DC4025 Operating Manual
Safety Advices
11
2.8 For special attention
Use only proper and default free tools for your work. Damaged tools have
to be repaired immediately or to be replaced.
Use during your work for your own safety the requitred safety equipment
and safety cloths (e.g. safety glasses, safety shoes, safety gloves)
Please instruct your operators and the repair personnel about the following
points:
Greasing-,cleaning-, and repair work is only allowed if the filter is shut
off. (safety off position)
Make sure, that during the work on the filter, the filter cannot be
started.
it is not allowed to open or remove safety covers while the filter is
running
Do not forget to bring all safety covers and safety devices in place
again after cleaning, repair and maintenance work.
Do not touch moving parts and do not walk into the working path of
the filter.
Please check after repair- cleaning- and maintenance work and
befor you start the filter again, that no person is in the working area
and could be endangered by the filter.
Using this dust collector make sure to comply with the
health and safety regulations and the local waste treatment
regulations considering the removed materials.

Operating Manual DC4025
Safety Instructions
12

DC4025 Operating Instructions
Generals
1
Chapter 3
3.1 Operative Range PAGE: 2
3.2 Scope of supply PAGE: 2
3.3 Description of the filter unit PAGE: 3-6
3.4 Care and Maintenance PAGE: 7

Operating Instructions DC4025
Generals
2
3.1 Operative Range
Operative Range of the DC4025:
vacuum dust out of a blast machine
vacuum dust out of a grinder
vacuum dust out of a scarifier or milling machine
vacuum dust from a surface with optional vacuum set
3.2 Scope of supply
Scope of supply and options :
Filter Unit DC4025
Manual DC4025
Dust Hose (Optional)
Multi Hose connector (Optional)
A based on the machine, as well as application selected filter unit provides dust free
working, and improved service life of machine and tools.
Clean air these days is a matter of cause and will be observed by
Professional associates.
IMPACTS uses particularly arranged filtering material that is certified and has a very
high filtration efficiency.
For the connection to the machine please select a dust hose with an inside diameter
that corresponds with the conditions of the machine.
The IMPACTS filter unit DC 4025 is characterised by particularly high economy and
simple handling.
The IMPACTS filter unit DC 4025 is a compact, efficient filtering unit to operate from
middle to larger surface treatment machines.
Innovative details grant optimized operation on your building site.
Central Lift-Lock Device for the dust bin
Large, well balanced and ergonomically optimally arranged dust bin
Dust hose connector plug-in and changeable
No Components reaching out
Optimized proportions, with highest achievement and smallest possible weight
If necessary divisibly
Fastens and integrated crane eyes
Electrical, pneumatic compressor controls