Oneida Air Systems Dust Deputy AXD000004 User manual

1_09
R
The Original
U.S. Patent # 7,282,074
E.U. Patent Pending
Plastic Dust Deputy Owner’s Manual
Oneida Air Systems, Inc. was founded in 1993 to bring cost effective, state-of-the-art dust collection sys-
tems and material handling ductwork to woodworking shops. OAS designs and manufactures industrial
grade dust collection systems that create a practical, safe and healthy work place environment.
Captures 99% of the dust before it reaches your shop
vacuum. No filter clogging and no loss of suction.
1.800.732.4065 www.oneida-air.com
AXD000004
ZBM000027
(23773)
RTD10000668AB

Thank You for Choosing an Oneida Air Systems Product!
OAS manufactures and sells dust collection equipment only. Our qualified
technicians and sales staff are available 7:30am - 6:00pm EST Mon. -
Thurs. and 7:30am - 5:00pm EST Fri. to answer any questions concerning
OAS products and dust collection. Call for ductwork design and ductwork
quotes, including system pricing and shipping cost.
Read the entire Owner’s Manual before assembling or operating system!
I.
II.
III.
IV.
V.
VI.
VII.
VIII.
IX.
X.
2
3
3
4
5
6
7
8
9
10
System Start-Up Information
Kit Contents
Dimensions
Assembly for Dust Deputy
Options for Securing the Dust Deputy to Shop Vacuum
More Options for Securing Dust Deputy to Vacuum
Accessories
Terms and Conditions
Troubleshooting
Adding Cyclones
Table of Contents Page
Oneida Air Systems, Inc. 1001 West Fayette St., Syracuse, NY 13204
Ph. - 1.800.732.4065 or 315.476.5151 / Fax: [phone]
1
Dust Deputy Owner’s Manual © 2009

I. System Start-Up Information
Read the installation and maintenance instructions as well as the
recommended safety practices in this manual before assembling
and using the Dust Deputy.
Some dusts are highly flammable or explosive. Learn / know
what you are dealing with. Follow all local, state, federal &
NFPA codes and guide lines.
Safety Instructions to be Strictly Followed.
Wood dust mixtures are highly flammable and can be explosive.
NEVER introduce sparks or sources of ignition into collector.
1.) Use 10 gal. or smaller drum size.
2.) Dump drum after each use.
3.) Ground system. (See pg. 4)
The Dust Deputy is made from static dissipating plastic. See grounding
instructions.
Keep fire extinguishers handy at all times.
NEVER leave wood dust in a building or vehicle.
2
Dust Deputy Owner’s Manual 2009
c
Do not vacuum, or use this Dust Deputy near flammable or combus-
tible liquids, gases, or explosive dusts, such as gasoline or other fuels,
lighter fluid, cleaners, oil-based paints, natural gas, hydrogen, coal dust,
magnesium dust, grain dust, aluminum dust, sugar dust, flour dust or
gun powder.
Do not vacuum anything that is burning or smoking, such as cigarettes,
matches, or hot ashes.
To reduce the risk of health hazards from vapors or dusts, do not
vacuum toxic materials unless a HEPA filter is used. Do not use or store
near hazardous materials.
WARNING / SAFETY

3
Dust Deputy Owner’s Manual © 2009
II. Kit Contents
Plastic Dust Deputy w/ Plastic Drum - AXD000004
III. Dimensions
Inlet
for Tool
Hose
Outlet
to Shop
Vacuum
12”
29.25”
15.5”
- Drum Cyclone 11” Plastic (1) - VXC110002
- 5 Gal. Plastic Bucket (2) - SDS050001
- 5 Gal. Plastic Lid w/ Bolt & Center Holes (1) - SDX050001
- 2.5” x 4’ Hose (1) - AXD250048
- 3” Angle Ring (1) - DFZ030000
- Gasket for Cyclone (1) - AXG000000
- Foam Block 2” x 3” x 6” (1) - AFF030306
- 3.5” Carriage Bolt (2) - AFB025350
- 5/16” Fender Washer (4) - AFW170000
- 3/4” Hex Head Bolt (6) - AFS015920
- 1/4” Whiz Lock Nut (8) - AFT000005
- Washer Flat 1/4” (6) - AFW025000

4
Dust Deputy Owner’s Manual 2009
c
IV. Assembly Instructions for Dust Deputy
1.) Place supplied gasket on plastic
drum top, lining up holes in gasket with
holes in lid. 3.) Attach metal angle ring to
underside of lid and tighten bolts.
4.) Snap lid tightly on drum and
you’re ready to go.
A
B
5.) Attach provided hose from shop
vacuum to top outlet on cyclone (A).
Use shop vacuum hose to attach to
tools. (B).
2.) Place bolt through washer then put
bolt through hole in base of cyclone.
For optional grounding, attach wire to bolt
between bolt head and washer, then attach
another washer to end of wire. Wire must
be long enough for washer to lie flat on floor.
Bolt
Wire
Washer
Washer
Cyclone
Gasket
Lid
Angle Ring
Floor
Base
Gasket
(Ring Terminal Recommended)
The Dust Deputy is made of static dissipating plastic.
Make sure larger
diameter hoses are
pushed up so they fit
tightly over the inlet

5
Dust Deputy Owner’s Manual © 2009
V. Possible Ways to Attach Dust Deputy to Shop Vacuums
You may want to attach your Dust Deputy to
your shop vacuum for mobility, convenienc
e
or stability. There is no definitive way to
attach the Dust Deputy to a shop vacuum. It
will vary with vacuum type and intended us
e
These are just a few examples of possible
ways it may be done.
Some vacuums may only require one foam
block to attach the bucket. This may be
determined by vacuum body shape.
Cut the provided foam block in half. Drill two
1/4” holes through bucket, blocks and vacuum
as shown, then using provided long bolts,
washers and nuts, attach bucket to vac.
Cut the provided foam block to size. Drill two
1/4” holes through bucket, blocks and vacuum
as shown, then using provided long bolts,
washers and nuts, attach bucket to vac.
The mounting is only limited by your
imagination.
Use the foam blocks as spacers be-
tween the vac and bucket then put the
assembled Dust Deputy into the
attached bucket to hold it securely to
the vacuum. Attach the appropriate
hoses and you’re ready to go.
Use the foam block as upper spacer
between the vac and bucket then put
the assembled Dust Deputy into the
attached bucket to hold it securely to
the vacuum. Attach the appropriate
hoses and you’re ready to go.
To prevent tipping problems,
please see pg. 9 in this manual.

6
Dust Deputy Owner’s Manual 2009
c
VI. Other Options for Securing Dust Deputy to Vacuum
Strap to Vacuum
Velcro to Dolly
Weight in Bottom of Drum
Bolt to Attached Platform
Home-Built Cart
Bolt Bucket to Dolly
e
e
.

7
Dust Deputy Owner’s Manual © 2009
VII. Accessories
AXD000005 Dust Deputy Drum Dolly
Part # Description
Drum Dolly
Drum Dolly increases Deputy’s mobility. Velcro
straps hold drum securely for use, yet easily
releases for emptying.
Replacement HEPA Filters for Your Shop Vacuum
Replacement filters for your shop vacuum.Filters are easily cleaned by blowing from the
outside with compressed air.
HEPA filters 99.97% of test material from 0.3 microns.
Part # Description
FCH000001
FCH000002
FCH000003
Cleanstream HEPA Filter for Craftsman Wet/Dry Vacs.
Replaces Sears Filter 4-17816
Cleanstream HEPA Filter for Genie, Black & Decker
Wet/Dry Vacs
Cleanstream HEPA Filter for Rigid Wet/Dry Vacs
AXS000000
AXS000001
UltraClean Scraper
Extra Tungston Carbide Blade Set
Part # Description
UltraClean Scraper
*Hose not included.
AXD300000
AXD200000
AXD100000
VSHNZZ150
1.5” Hose / Cuffs 1.5” x 1.5”
1.25” Hose / Cuffs 1.25” &1.5”
1” Hose / Cuffs 1” & 1.5”
Coupler 1.5”
Part # Description
Hose Packages & Options
All hose is high quality, static dissipating, wire
reinforced.
All hoses have at least one 1.5” dia. cuff to attach
to cyclone inlet.

Fire Hazards and Codes
Warning! Explosion and fire hazard! Never vacuum flammable fluids or gas, oil, alcohol, solvents, etc. Do not
operate near flammable fluids or gas. Never vacuum warm fluids or materials at more than 140 deg. F (60 deg.
C), such as burning cigarettes, ashes, glowing coals, etc.
Warning! Do not vacuum hazardous / carcinogenic dust unless a HEPA filter is installed.
Always keep filter cartridge clean so the vacuum operates properly.
Empty Dust Deputy waste can frequently. Never leave flammable material in your Dust Deputy or shop vacuum.
Returned Goods Policy
Buyer must inform O.A.S. of any shortage or damage, by so noting in writing, on the freight delivery bill prior
to signing to indicate receipt of shipment. All claims, including claims covered under the limited warranty, are
subject to inspection and investigation by O.A.S. O.A.S. reserves the right to inspect, investigate all returned
products before Buyer’s claim is settled. All products returned for a cash refund must be unused, resaleable
and purchased within 30 days. There are no refunds on flex hose, custom made components or partial kit
items. Kits must be returned in full (all components) for credit. There will be a 25% restocking fee applied to
any returned items. Buyer must call and get an RMA (Return Authorization Number). Merchandise must
be shipped to us prepaid.
Limited Warranty
Oneida Air Systems warrants products it manufactures for a period of 90 days to the original purchaser from
the date of purchase. Items not manufactured by O.A.S. are limited to their own manufacturer’s warranties.
This warranty does not apply to defects directly or indirectly to misuse, negligence, accidents, abuse, repairs,
or alterations or lack of maintenance. This is Oneida Air Systems sole written warranty and any warranties that
may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to
the duration of this written warranty. O.A.S. does not warrant or represent that the merchandise complies with
the provisions of any law or acts unless the manufacturer so warrants. In no event shall O.A.S.’s liability under
this warranty exceed the purchase price paid for the product and any legal actions brought against Oneida Air
Systems shall be tried in the State of New York, County of Onondaga.
Oneida Air Systems shall in no event be liable for death, injuries to persons or property or for incidental, contin-
gent, special, or consequential damages arising from the use of our product.
Oneida Air Systems does not warrant or authorize use of wood dust collectors for other purposes. This includes
wood products that are treated, coated, or otherwise altered from their natural state.
VIII. Terms & Conditions
8
Dust Deputy Owner’s Manual 2009
c

IX. Troubleshooting
To Prevent Tipping Problems
To Prevent Hose Pull Off
9
Dust Deputy Owner’s Manual © 2009
Dust Deputy not separating well. (Only a tiny amount of dust should
reach the vacuum.)
Position one of the vac wheels directly under the
5 gal. pail to increase the center of gravity.
Wrap the inlet and outlet of the DD with a layer of electrical tape to
increase the friction fit.
Secure with a hose clamp.
Secure with a sheet metal screw.
Position a weight (eg. brick) on the opposite side
of the vac from the 5 gal. pail to counter-balance
the pail.
Attach the 5 gal. pail to the vacuum and add a
caster to the bottom of the pail for support and
mobility..
Low air volume.
Material swirls in cyclone and won’t drop down into drum.
Air leak. Check cyclone flange / drum lid / barrel. Even small leaks
will affect performance.
Vacuum filter clogged. Blockage in hose.
Air leak in bottom of cyclone / drum lid or dust drum.
Large, bulkier material might swirl. Restart or temporarily cut off air
flow to drop material down.
Some models of vacs with a short wheel base can become sligthly
unstable with the addition of a 5 gal. pail. To prevent this you can
do the following:
The inlet and outlet of the Dust Deputy are shouldered and tapered
to adapt to a range of vac hose sizes. If on your model the friction
fit isn’t as tight as needed you can do the following:
Shop
Vacuum
5 Gal.
Pail
Brick or Weight
Casters
Caster