Jet DC-900A User manual

DC-900A Dust Collector
Original:
GB
Operating Instructions
Translations:
D
Gebrauchsanleitung
F
Mode d´emploi
JPW (Tool) AG
Tämperlistrasse 5
CH-8117 Fällanden
Switzerland
Phone [phone]
Fax [phone]
www.jettools.com
M- 10001051MA 2015-12


CE‐ConformityDeclaration
CE‐Konformitätserklärung
DéclarationdeConformitéCE

Product / Produkt / Produit:
Dust Collector
Absauggerätes
Aspirateur
DC-900A
Brand / Marke / Marque:
JET
Manufacturer / Hersteller / Fabricant:
JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden
Schweiz / Suisse / Switzerland
We hereby declare that this product complies with the regulations
Wir erklären hiermit, dass dieses Produkt der folgenden Richtlinie entspricht
Par la présente, nous déclarons que ce produit correspond aux directives suivantes
2006/42/EC
Machinery Directive
Maschinenrichtlinie
Directive Machines
2014/30/EU
electromagnetic compatibility
elektromagnetische Verträglichkeit
compatibilité électromagnétique
designed in consideration of the standards
und entspechend folgender zusätzlicher Normen entwickelt wurde
et été développé dans le respect des normes complémentaires suivantes
EN ISO 12100:2010
EN 60335-1:2012
EN 60335-2-69:2012
EN 62233:2008
Responsible for the Documentation / Dokumentations-Verantwortung / Résponsabilité de Documentation:
Hansjörg Meier
Head Product-Mgmt. / Leiter Produkt-Mgmt. / Resp. Gestion des Produits
JPW (Tool) AG
2016-05-24 Alain Schmid, General Manager
JPW (Tool) AG, Tämperlistrasse 5, CH-8117 Fällanden
Schweiz / Suisse / Switzerland
2

GB - ENGLISH
Operating Instructions
Dear Customer,
Many thanks for the confidence you have shown in us with the purchase of your new JET-product. This manual has been
prepared for the owner and operators of a DC-900A dust collector to promote safety during installation, operation and
maintenance procedures. Please read and understand the information contained in these operating instructions and the
accompanying documents. To obtain maximum life and efficiency from your dust collector, and to use it safely, read this manual
thoroughly and follow instructions carefully.
…Table of Contents
1. Declaration of conformity
2. Warranty
3. Safety
Authorized use
General safety notes
Remaining hazards
4. Machine specifications
Technical data
Noise emission
Contents of delivery
Unit description
5. Assembly and start up
Assembly
Dust collection
Mains connection
6. Machine operation
7. Maintenance and inspection
Cleaning filter
Changing collector bag
8. Trouble shooting
9. Environmental protection
10. Available accessories
1. Declaration of conformity
On our own responsibility we hereby
declare that this product complies with
the regulations* listed on page 2.
Designed in consideration with the
standards**.
2. Warranty
The Seller guarantees that the
supplied product is free from material
defects and manufacturing faults. This
warranty does not cover any defects
which are caused, either directly or
indirectly, by incorrect use,
carelessness, accidental damage,
repair, inadequate maintenance or
cleaning and normal wear and tear.
Guarantee and/or warranty claims
must be made within twelve months
from the date of purchase (date of
invoice). Any further claims shall be
excluded.
This warranty includes all guarantee
obligations of the Seller and replaces
all previous declarations and
agreements concerning warranties.
The warranty period is valid for eight
hours of daily use. If this is exceeded,
the warranty period shall be reduced in
proportion to the excess use, but to no
less than three months.
Returning rejected goods requires the
prior express consent of the Seller and
is at the Buyer’s risk and expense.
Further warranty details can be found
in the General Terms and Conditions
(GTC). The GTC can be viewed at
www.jettools.com or can be sent by
post upon request.
The Seller reserves the right to make
changes to the product and
accessories at any time.
3. Safety
3.1 Authorized use
This dust collector is designed for
sucking wood dust only. Any other
application is not permitted and may
be carried out in specific cases only
after consulting with the manufacturer.
Materials such as liquids, metal
shavings, metal dust, screws, glass,
plastic or rock can cause sparks and/or
damage when coming into contact with
any part of the dust collector.
The product is not suitable for use in
wet or humid environment.
Don’t use appliance in places with a
risk of explosion.
The proper use also includes
compliance with the operating and
maintenance instructions given in this
manual.
The dust collector must be operated
only by persons familiar with its
operation and maintenance and who
are familiar with its hazards.
The required minimum age must be
observed.
The dust collector must only be used in
a technically perfect condition.
Before connecting the dust collector to
electric power, all safety mechanisms
and covers must be mounted.
In addition to the safety requirements
contained in these operating
instructions and your country’s
applicable regulations, you should
observe the generally recognized
technical rules concerning the dust
collection on woodworking machines.
Any other use exceeds authorization.
In the event of unauthorized use of the
product, the manufacturer renounces
all liability and the responsibility is
transferred exclusively to the operator.
3.2 General safety notes
Read and understand the entire
instruction manual before attempting
assembly or operation of the air
cleaner.
Keep this operating instruction close
by the product, protected from dirt and
humidity, and pass it over to the new
owner if you part with the tool.
No changes to the dust collector may
be made.
Daily inspect the function and
existence of the safety appliances
before you start the air cleaner.
Do not attempt operation in this case,
protect the dust collector by
unplugging the power cord.
Always disconnect the dust collector
from the power source (unplug) before
servicing or changing filters.

During the changing or cleaning of the
filter it’s necessary to use a mask
(mask with filtration).
Never reach into the machine while it
is operating or running down.
To reduce the risk of injury from
moving parts, always keep inlet port
covered with the caps provided, if they
are not connected to a hose.
Make sure that the power cord does
not impede work and cause people to
trip.
Do not operate the machine under the
influence of drugs, alcohol or any
medication. Be aware that medication
can change your behaviour.
Keep children and visitors a safe
distance from the work area.
Never leave a running machine
unattended. Before you leave the
workplace switch off the unit.
Do not operate the electric tool near
inflammable liquids or gases.
Observe the fire fighting and fire alert
options, for example the fire
extinguisher operation and place.
Do not use the dust collector in a dump
environment and do not expose it to
rain.
Do not use this equipment to filter
volatile fumes or smoke.
Wood dust is explosive and can also
represent a risk to health.
Dust form some tropical woods in
particular, and from hardwoods like
beach and oak, is classified as a
carcinogenic substance.
Connection and repair work on the
electrical installation may be carried
out by a qualified electrician only.
Have a damaged or worn power cord
replaced immediately.
3.3 Remaining hazards
When using the machine according to
regulations some remaining hazards
may still exist.
Dust can cause injuries.
The use of incorrect mains supply or a
damaged power cord can lead to
injuries caused by electricity.
Danger of explosion if not properly
grounded.
4. Machine specifications
4.1 Technical data
Dust inlet Ø100mm
Air flow 900 m³/h
Vacuum pressure 1050Pa
Collector bag capacity 55L
Overall (LxWxH) 1600x900x450mm
Net weight 24 kg
Mains ~230V, 50Hz
Motor power 750W
Reference current 4,2 A
Extension cord (H07RN-F) 3x1.5mm²
Installation fuse protection 10A
Isolation class I
4.2 Noise emission
Acoustic pressure level:
(EN ISO 11202) LpA 78 dB(A)
The specified values are emission
levels and are not necessarily to be
seen as safe operating levels.
As workplace conditions vary, this
information is intended to allow the user
to make a better estimation of the
hazards and risks involved only.
4.3 Content of delivery
Filter bag
Collection bags (3x)
Mobile casters (4x)
Hose 100 mm
Hose clamps (2x)
Hose ground wire
Operating manual
Spare parts list
4.4 Unit description
Fig 1
A….Filter bag
B….Bag clamp
C….Handle
D….Bag support housing
E….Collection bag
F….Legs (4)
G….Casters (4)
H….Base
I…..Hose
J….Motor support housing
K….ON/OFF switch
L….Motor
M…Filter bag hanger
5. Assembly and start up
5.1 Assembly
If you notice transport damage while
unpacking, notify your supplier
immediately. Do not operate the unit!
Dispose of the packing in an
environmentally friendly manner.
Install the casters to the base:
Install four casters to the under side of
the base with bolts, lock washers
washers and nuts (Fig 2)
Fig 2
Motor and bag-support assembly:
Align the motor assembly and bag
support assembly as shwon in Fig 3.
Place the square rubber gasket (N)
into the exhaust port of the motor
assembly (J).
Fig 3
Attach with bolts and washers.

Attach 2 legs to the motor
assembly:
Turn the motor-bag-support assembly
upside down.
Place plastic spacers (O, Fig 4)
between motor assembly and legs.
Attach legs with medium bolts and
washers.
Fig 4
Attach 2 legs and handle to bag
support:
Place plastic spacers (O, Fig 5)
between bag support and legs.
Fig 5
Align handle (C) as shown.
Attach with long bolts washers and
nuts.
Attach the legs to the base:
Turn the motor-bag-support-leg
assembly gently right side up and set it
to the base.
Locate the motor side (A, Fig 6) and
the bag side (B) of the base.
Note: the holes for the legs of the bag
side (B) are closer to the casters.
Fig 6
Attach with short bolts washers and
nuts.
Attach filter bag hanger:
Attach filter gag hanger (M) with short
bolts washers and nuts.
Fig 7
Install the filter bag:
Attach the loop of the filter bag to the
filter bag hanger (M).
Place the filter bag (A) over the bag
support housing.
Place a bag clamp (B) over the bag
and close the clamp.
Fig 8
Note: make sure the bag is fastened
securely so that no dust will escape
during operation.
Install the collection bag:
Place a collection bag (E) over the bag
support housing.
Place a bag clamp (B) over the
collection bag and close the clamp.
Fig 9
Note: make sure the bag is fastened
securely so that no dust will escape
during operation.
Attach the hose:

Use one hose clamp (Q) to connect
the hose (I) to the intake port.
Fig 10
Use the other hose clamp on the
machine to be connected.
5.2 Dust connection
Connect the steel wire of the hose to
the green-yellow ground wire (PE, Fig
10). This eliminates electrostatic
charging.
Any hose or ductwork you use to
connect the tool to the dust collector
must be grounded , for avoiding
explosion.
( Dust Collector Grounding Kit,
Article Number: JW1053).
5.3 Mains connection
Mains connection and any extension
cords used must comply with
applicable regulations.
The mains voltage must comply with
the information on the machine licence
plate.
The mains connection must have a
10 A surge-proof fuse.
Only use power cords marked H07RN-
F
Connections and repairs to the
electrical equipment may only be
carried out by qualified electricians.
6. Machine operation
You can start and stop the machine
with the switch (K).
Fig 11
7. Maintenance and inspection
General notes:
Maintenance, cleaning and repair
work may only be carried out after
the machine is protected against
accidental starting by pulling the
mains plug.
Inspect the proper function of the dust
collection system daily.
Clean the unit regularly.
Defective safety devices must be
replaced immediately.
Repair and maintenance work on the
electrical system may only be carried
out by a qualified electrician.
7.1 Cleaning filter bag
Shake the filter bag whenever it is
clogged and before each collector bag
change.
During the cleaning of the filter bag it’s
necessary to use a mask (mask with
filtration).
7.2 Changing collector bag
Always disconnect the dust collector
from the power source (unplug) before
servicing or changing filter.
During the changing or cleaning of the
collector bag it’s necessary to use a
mask (mask with filtration).
8. Trouble shooting
Unit doesn’t start
*No electricity-
check mains and fuse.
*Defective switch, motor or cord-
consult an electrician.
Air flow too weak
*Clogged filter-
Clean filter.
9. Environmental protection
Protect the environment.
Your appliance contains valuable
materials which can be recovered or
recycled. Please leave it at a
specialized institution.
This symbol indicates separate
collection for electrical and electronic
equipment required under the WEEE
Directive (Directive 2012/19/EC) and is
effective only within the European
Union.
10. Available accessories
Stock number 10000315
PVC-hose transparent, Ø100mm,
length 1,5m
Stock number JW1022
Hose clamp Ø100mm
Stock number JW1053
Dust collector grounding kit
Stock number 10000339
Automatic start unit 230V
Further dust collection accessories
available, see price list.

1
DC-900A DUST COLLECTOR
10001051MA ~230V, 50Hz
PARTS LIST
JPW (TOOL) AG
Tämperlistrasse 5
CH-8117 Fällanden
Switzerland
Phone [phone]
Fax [phone]
www.jettools.com
P-1000105MA 2015-12

2
Parts Breakdown for DC-900A Dust Collector

3
Parts List for DC-900A Dust Collector
Index Part Description Size Qty.
No. No.
1 DC900A-001 Hex. Cap Nut M8 4
2 DC900A-002 Caster 2“ 4
3 DC900A-003 Base 1
4 DC900A-004 Socket Head Cap Screw M5x8 12
5 DC900A-005 Collector Support 4
6 DC900A-006 Flat Washer 8 18
7 DC900A-007 Hex. Bolt M8X10 6
8 DC900A-008 Collection Bag 1
9 DC900A-009 Cushion 2
10 DC900A-010 Collector 1
11 DC900A-011 Hex. Bolt M8x45 4
12 DC900A-012 Handle 1
13 DC900A-013 Filter Bag 1
14 DC900A-014 Upper bag Support 1
15 DC900A-015 Switch KJD12-230V 1
16 DC900A-016 Motor Complete Assembly 230V 50Hz 750W 1
DC900A-016RC Running Capacitor (not shown) 16µF±5%/450VAC 1
DC900A-016-A Junction Box 1
DC900A-016-B Junction Box Cover 1
DC900A-016-C Motor Fan (not shown) 1
DC900A-016-D Motor Cover 1
17 DC900A-017 Power Cord and Clamp 1
18 DC900A-018 Hex. Bolt M8X25 4
19 DC900A-019 Hex. Bolt M4X10 2
20 DC900A-020 Key 5x25 1
21 DC900A-021 Packing 1
22 DC900A-022 Fan housing 1
23 DC900A-023 Spring Washer 8 4
24 DC900A-024 Hex. Bolt M8x16 4
25 DC900A-025 Cushion 2
26 DC900A-026 Impeller 1
27 DC900A-027 Packin
g
1
28 DC900A-028 Packing 1
29 DC900A-029 Washer 1
30 DC900A-030 Cap Screw (Left) M6x20(Left) 1
31 DC900A-031 Inlet 1
32 DC900A-032 Nut M8 4
33 DC900A-033 Bag clamp 2
34 DC900A-034 Wrench 10x8 1
35 DC900A-035 Manual & Part List 1
36 DC900A-036 Hex. Bolt M6x10 6
37 DC900A-037 Pan Head Machine Screw M4x10 4
38 DC900A-038 Ground wire 1
39 DC900A-039 Self-Tapping Screw ST4.2x13 2
40 DC900A-040 Flat Washer 6 6
41 DC900A-041 Flat Washer 8 2
42 DC900A-042 Hose Ø100x1500mm 1
43 DC900A-043 Hose Clam
p
Ø100-115mm 2

4
Wiring Diagram for DC-900A Dust Collector
10001051MA ………………..….. ~230V, 50Hz
colour of strands Litzenfarben couleur des cordons
BU blue blau bleu
BN brown braun brun
GNYE green-yellow grün-gelb vert-jaune
meaning of symbol Bedeutung der Zeichen interprétation
M motor Motor moteur
S switch Schalter interrupteur
C condenser Kondensator condensateur