IMS ROBOTICS MICRO S Operating instructions

MICRO S automatic Cutter motor
Number:
RH-11.014 A
Scope:
IMS Robotics
Document Management
Date:
08 July 2022
Author:
00145
Checked:
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1 of 113
MICRO S automatic
Cutter motor
Repair Manual

MICRO S automatic Cutter motor
Number:
RH-11.014 A
Scope:
IMS Robotics
Document Management
Date:
08 July 2022
Author:
00145
Checked:
Page:
2 of 113
Foreword
This Repair Manual provides the technical description of our cutter motors and important information to have
them independently repaired by professionals.
We recommend reading the Repair Manual thoroughly before carrying out the respective repairs.
IMS Robotics GmbH owns all rights to this Repair Manual as well as to its enclosures/pictures. All details and
information are entrusted to the recipient for personal use only.
Information from this Repair Manual must not be disclosed or handed over to third parties, in particular, to
competitors. Therefore, reproduction of this Repair Manual in any form is not permitted.
Liability
IMS Robotics GmbH assumes no liability for direct damage or consequential damage resulting from improper
repair.
In addition, please use only spare parts supplied by IMS Robotics GmbH. IMS Robotics GmbH also assumes no
liability for the use of other products and any resulting damage.
IMS Robotics GmbH reserves the right to make changes to this Repair Manual at any time and without notice in
the event of any technical or typing errors contained in it.
Technical data
Area of application: DN75 - DN150 - with DN250 extension
Power supply: 100 - 240 VAC, 50/60 Hz, max. 1.6 A
Supply air: Free of dirt (particles < 5 micrometres)
Temperature range: +5 °C to max. +40 °C
(41 °F to max. 104 °F)
Residual water separated
Residual oil < 5 mg/m3
Supply pressure max. 10 bar (145 PSI)
min. Flow rate: 1 m3/min (35 CFM)
Water supply: distilled water

MICRO S automatic Cutter motor
Number:
RH-11.014 A
Scope:
IMS Robotics
Document Management
Date:
08 July 2022
Author:
00145
Checked:
Page:
3 of 113
Important information on repair
Before starting to repair the MICRO S light plus cutter motor, please read this repair information in detail.
Cables and quick-release couplings as well as standard screws have to be glued with Loctite (274, 574, 577) at
the required points. The use of the appropriate Loctite can be found in the Repair Manual or as an overview in
the corresponding exploded drawings of the respective component sections.
1. Replace cable/quick-release couplings
when they are loosened.
2. Deburr the cable/quick-release couplings
before assembly.
3. Remove LOCTITE completely from
internal threads of the housing parts
4. Remove grease/ clean the internal
thread.
Before mounting the lifting and radial air bag, it is necessary to check if all cables and quick-release couplings
are tight and leak-proof.
When removing any components, pay attention to the O-rings which need to be reassembled. When
assembling the cutter motor, always make sure that all the necessary O-rings are installed. To fix the O-rings in
the O-ring groove, Energrease MP-MG 2 is applied to all the O-rings and then used.
When removing housing parts, it is advisable to mark the previously installed position. This helps in finding the
previous installation position when reassembling.
When crimping ferrules, it is important to ensure that the ring of the ferrule sits in the groove provided in the
housing. This groove is located at the end of a series of grooves which should provide better support for the air
bag. You can identify it by the fact that it is deeper and wider than the other grooves.
Groove for crimp ferrule (example for all housings)
deburring

MICRO S automatic Cutter motor
Number:
RH-11.014 A
Scope:
IMS Robotics
Document Management
Date:
08 July 2022
Author:
00145
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Table of Contents
Foreword ............................................................................................................................................................................. 2
Liability................................................................................................................................................................................. 2
Technical data...................................................................................................................................................................... 2
Important information on repair......................................................................................................................................... 3
1. Assembly and testing equipment.................................................................................................................................... 6
2. Replacing the air motor................................................................................................................................................. 11
3. Exchange air motor housing .......................................................................................................................................... 16
4. Removing the lifting air bag........................................................................................................................................... 19
5. Mounting the lifting air bag........................................................................................................................................... 21
6. Removing the front radial air bag................................................................................................................................ 26
7. Mounting the front radial air bag ................................................................................................................................ 29
8. Removing the rear radial air bag ................................................................................................................................. 32
9. Mounting the rear radial air bag ................................................................................................................................. 38
10. Removing the axial movement mechanism............................................................................................................... 47
11. Mounting the axial movement mechanism ............................................................................................................... 50
12. Compress axial hose .................................................................................................................................................... 53
13. Replacing the DN 8 axial hose ..................................................................................................................................... 56
14. Removing the front rotary unit.................................................................................................................................... 61
15. Mounting the front rotary unit.................................................................................................................................... 63
16. Replacing the brush unit in the rotary unit ................................................................................................................. 67
17. Removing the disc grinding ring .................................................................................................................................. 71
18. Mounting the disc grinding ring .................................................................................................................................. 72
19. Motor unit assembly.................................................................................................................................................... 75
20. Soldering the 8-pole cable connector.......................................................................................................................... 81
21. Replacing the spring contact PCB camera................................................................................................................... 83
22. Replacing sapphire glass panes in front cover ............................................................................................................ 87
23. Intermediate inspection/leak detection...................................................................................................................... 90
23.1 Change lifting bladder ........................................................................................................................................... 90
23.2 Change axial muscle .............................................................................................................................................. 92
23.3 Change radial bubble............................................................................................................................................. 93
24. Final inspection/testing of all functions ...................................................................................................................... 96
24.1 Check nitrogen system for leaks............................................................................................................................ 96
24.2 Error events and their causes................................................................................................................................ 97
24.3 Check the compressed air system for leaks .......................................................................................................... 99
25. Check electrical assemblies ....................................................................................................................................... 101
26. Problems, possible causes, test methods and remedies........................................................................................... 103

MICRO S automatic Cutter motor
Number:
RH-11.014 A
Scope:
IMS Robotics
Document Management
Date:
08 July 2022
Author:
00145
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27. Hazard labelling ............................................................................................................................................................. 1
28. Revision history............................................................................................................................................................. 2
29. Technical changes ......................................................................................................................................................... 3

MICRO S automatic Cutter motor
Number:
RH-11.014 A
Scope:
IMS Robotics
Document Management
Date:
08 July 2022
Author:
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1. Assembly and testing equipment
Hinge bolt clamp
(005 30 010)
Turned socket wrench. (For mounting the cutter
air hose with the distributor)
(005 45 001)
Spring tensioner for axial spring
(005 30 014)
Threaded rods
(005 30 018)
Mounting ring for lifting air bag
(005 30 022)
Tip
For better handling, a handle can be attached to
one of the threaded rods

MICRO S automatic Cutter motor
Number:
RH-11.014 A
Scope:
IMS Robotics
Document Management
Date:
08 July 2022
Author:
00145
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Nitrogen testing connection (individual strands)
(005 45 006)
Motor housing dummy
(005 45 121)
Dowel pins for removing the cutter
(030 01 757)
Wiring tool
(005 45 009)
Mounting aid press sleeve clamping bubble 8pin.
Bayonet
(005 45 013)

MICRO S automatic Cutter motor
Number:
RH-11.014 A
Scope:
IMS Robotics
Document Management
Date:
08 July 2022
Author:
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M3 - Pin
Soldering tool plug
(005 45 011)
Articulated hook wrench with pin
(005 45 052)
Cone for brush ring assembly
(005 45 010)
Test cables

MICRO S automatic Cutter motor
Number:
RH-11.014 A
Scope:
IMS Robotics
Document Management
Date:
08 July 2022
Author:
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Adapter pipe M8x1 G1/8
(005 45 007)
Camera dummy
(005 45 002)
Test kit
(005 45 300)
Compressed air control unit with gauge

MICRO S automatic Cutter motor
Number:
RH-11.014 A
Scope:
IMS Robotics
Document Management
Date:
08 July 2022
Author:
00145
Checked:
Page:
10 of 113
Assembling tool (rear distributor)
(005 45 008)
Alignment aid cutter plug 8pin
(005 45 040)
Vehicle pliers
(005 45 031)