Indel Webasto Compact Classic Setup guide

Istruzioni per l’installazione e l’uso
Compact Classic - Unità Refrigerante Venlata
I
Инструкция по установке и эксплуатации
Compact Classic - Вентилируемый холодильный агрегат
RU
Installaons- och bruksanvisning
Compact Classic - Venlerad kylenhet
SV
Asennus- ja käyöohjeet
Compact Classic - Ilmankiertotoiminnon sisältävä jäähdytysyksikkö
FI
Aanwijzingen voor gebruik en installae
Compact Classic - Gevenleerde koelunit
NL
Instrucciones para la instalación y el uso
Compact Classic - Unidad de Refrigeración Venlada
ES
Instrucons pour l’installaon et l’ulisaon
Compact Classic - Unité Réfrigérante Venlée
FR
Installaons- und Wartungsanleitung
Compact Classic - Belüete Kühleinheit
DE
Installaon and usage instrucons
Compact Classic - Venlated Cooling Unit
EN
Rev. 1

Idencaon of product characteriscs
Before reading this manual or before contacng the Indel Webasto Marine service
centre, it is necessary to clearly idenfy the characteriscs of the purchased product.
Gr. Model R/E T V Nr. GPers.
Gr. Unit
R/E Cooling/evaporator
T Temperature control
VVoltage
Nr. Number reported
G Type of joints used
Pers. Customer personalisaons
T - Temperature control
Code Refrigerator Freezer Temperature control
ASTD 5°C -6°C FRIDGE/FREEZER refrigerator thermostat Tmin = -6°C
BSTD 5°C -12°C FRIDGE/FREEZER combined thermostat Tmin = -12°C
C-18°C Freezer thermostat
V - Voltage
Code Voltage Unit Power supply
1 12/24 All
2 12/24 + 110 V BD80 Power pack kit AC/DC
3 12/24 + 230 V BD80 Power pack kit AC/DC
4 12/24 + 110/230 V Up to BD50 Power pack kit AC/DC
7 12/24 + 110/230 V Up to BD50 Secop kit AC/DC
G - Type of joints used
Code Descripon
0Joints F-SBD00034AA M-SBD00035AA
XJoints F-SBD00034AB M-SBD00035AB
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Most FRIDGE version Compact Cooling Units can be converted into freezer versions
if necessary.
The following factors must be taken into consideraon to perform this conversion:
- The total volume that the unit can cool in the FREEZER version is equivalent to
1/3 of the volume indicated for the FRIDGE version.
- Insulaon thickness must be increased (see the table of insulaon to be
included).
- The thermostat should be replaced with a thermostat kit suitable for the
conversion (contact your local Dealer for assistance).
Warning:
- The purpose and funcon of the Isotherm Compact cooling unit when used
as freezer, is only to keep completely frozen food products frozen while they
are stored in a sealed and properly insulated space. The Isotherm Compact
will not freeze unfrozen or parally frozen food products. Should any unfrozen
or parally frozen food product be stored in the freezer this is considered
to be a misuse and could result in possible unintended thawing of the food
product which may lead to safety issues, sickness or injury if ingested. Storage
of unfrozen or parally frozen food products in the Isotherm Freezer may also
aect the quality of other frozen food products stored within the freezer.
- Exposure to temperatures exceeding the temperature range of the climac
class for which the freezer and its insulaon is made, power supply
interrupons and or frequent opening of the freezer, may also aect the
eecveness of the Isotherm Compact cooling unit and the quality of the
contents of the freezer. The user should always check the quality of the food
products prior to ingeson.
- Misuse or use of the Isotherm Compact cooling unit in any way contrary to
this manual gives rise to no cause of acon against the manufacturer and or
supplier.
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Summary
1 Product descripon 55
2 Symbols used in the manual 58
3 General instrucons 59
4 Idencaon label 61
5 General safety requirements 62
6 Environment 64
7 Installaon instrucons 65
7.1 Condensaon unit / Compressor unit 65
7.2 Evaporator 68
7.3 Thermostat 72
7.4 Thermostat-controlled temperature regulaon 72
7.5 Quick couplings 73
7.6 Start-up 75
7.7 Electrical mains power supply 75
8 Electrical Connecons 77
8.1 Size of the electrical cables 80
8.2 Low voltage protecon (baery saving) 81
8.3 LED 82
9 Periodic inspecons and maintenance 83
10 Troubleshoong 84
11 Standard product technical data 85
12 Recommendaons for use 85
13 Warranty 86
14 Accessories for the Compact Classic 88
15 Evaporator bending zones based on models and measurements 89
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This manual contains warnings to signal dangers to the user or parcular behaviour
to comply with; these warnings are indicated as follows:
WARNING!
This manual must be kept for future reference. We recommend that users:
• Store this manual in an accessible locaon protected from moisture and heat
and protected from the direct rays of the sun.
• Use the manual in such a way as to avoid damaging it or any part of its content:
do not remove, alter or tear on any part of the manual.
Despite the care and thoroughness with which this manual has been prepared, Indel
Webasto Marine S.r.l. cannot guarantee that the informaon within covers every
possible event associated with installaon of the product. Contact our technicians in
the event of uncertainty.
In the event of selling or transferring the unit to another person, this manual and
related documents should be delivered intact to the new user.
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1 Product descripon
The COMPACT CLASSIC cooling unit has been designed for installaon in sailing or
motor boats, to meet the specic requirements of the marine environment in terms
of performance and reliability. All necessary components are supplied for COMPACT
CLASS installaon: the cooling unit lets you turn any properly insulated compartment
on the boat into a funconal, high-energy performance refrigerator. In some cases it
can even be congured as a freezer.
The COMPACT CLASS system is divided into two main secons to simplify installaon:
the condenser unit (compressor unit) and the evaporator connected by means of a
quick coupling hose.
Refrigerant runs through the circuit, passing through the external condenser
unit (compressor unit) and the evaporator located inside the compartment to be
cooled (useful part of the cycle). When installing the unit, it is important that the
compartment that will house the compressor be well venlated, allowing air to
circulate as it enters from the lower part and exits from the upper part, perming
aeraon and therefore correct machine cooling, prevenng dangerous overheang.
The unit is provided pre-lled with refrigerant and is ready for use upon supply. The
compressor is supplied waterght and leak-proof.
Once assembled, the COMPACT CLASS system oers low power consumpon with
minimal noise. Marine refrigerators made with COMPACT CLASS are capable of
funconing at angles of up to 30°. Greater angles can cause permanent damage to
the compressor.
To reduce electrical consumpon and maintain internal compartment temperature,
it is important that the compartment to be used as a refrigerator be suitably
insulted with polyurethane foam or similar material, with a thickness contained in
the following tables related to the possible operaon conguraons (compartment
volumes and operang environment temperature). The conguraons indicated in
the table consider the following condions for outdoor temperature and insulaon:
Operang temperature condions:
• SN= operaon at environment temperature from 10°C to 32°C
• ST= operaon at environment temperature from 16°C to 38°C
• T= operaon at environment temperature from 18°C to 43°C
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Thermal insulaon characteriscs:
• Polyurethane foaming insulaon with specic weight 35-40 kg/m3 and with
thermal conducvity ≤ 0.030 W/mK
Table 1: Summary of Volumes/Insulaons
INSULATION T=30mm 30 < T <= 50
mm
50 < T <=
80 mm
80 < T <=
100 mm
100 < T <=
120 mm
120 < T <=
150 mm
REFRIGERATOR
LITRES
V <= 50 SN - ST - T
50 < V <= 80 SN - ST T
80 < V <= 100 SN ST - T
100 < V <= 150 SN -ST T
150 < V <= 200 SN ST - T
200 < V <= 260 SN ST T
260 < V <= 400 SN - ST T T
400 < V <= 425 SN - ST T
425 < V <= 600 SN ST T
Table 2: Summary of Volumes/Insulaons
INSULATION T = 30mm 30 < T <=
50 mm
50 < T <=
80 mm
80 < T <=
100 mm
100 < T <=
120 mm
120 < T <=
150 mm
-12°C FREEZER LITRES
V <= 20 SN - ST- T
20 < V <= 25 SN - ST T
25 < V <= 40 SN ST - T
40 < V <= 55 SN - ST - T
55 < V <= 65 SN - ST T
65 < V <= 85 SN ST - T
85 < V <= 130 SN - ST T T
130 < V <= 140 SN - ST T
140 < V <= 200 SN ST T
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Table 3: Summary of Volumes/Insulaons
INSULATION T =
30mm
30 < T <=
50 mm
50 < T <=
80 mm
80 < T
<= 100
mm
100 < T
<= 120
mm
120 < T
<= 150
mm
150 < T
<= 200
mm
-18°C FREEZER LITRES
V <= 20 SN ST - T
20 < V <= 25 SN ST - T
25 < V <= 40 SN - ST - T
40 < V <= 55 SN ST -T
55 < V <= 65 SN ST-T
65 < V <= 85 SN - ST T
85 < V <= 130 SN ST T
130 < V <= 140 SN ST T
140 < V <= 200 SN ST - T T
The following tables contain the conguraons of the compressor and evaporator
available for air-cooled models.
Table 4: Summary of conguraons
Model Compressor Evaporator Dimensions Refrigerator
volume in L
Freezer
volume in L
GE80 BD35 Flat 350X250 80 26
GE150 BD35 Flat 386X361 150 50
2001 BD35 Oval 240X85X210 125 41
2301 BD35 Oval 320X100X230 150 50
2501 BD50 Oval 380X140X270 200 66
2005 BD35 Flat 350X130 60 20
2007 BD35 L 250+110X350 100 33
2010 BD35 L 400+170X210 125 41
2012 BD50 Flat 815X210 170 56
2016 BD50 Flat 1200X190 200 66
2017 BD50 Flat 1000X270 260 86
2013 BD50 Flat 1370X300 400 133
The refrigerator units are suitable for use with 12 Vdc or 24Vdc DC voltage systems. It
can be connected to 115VAC - 230VAC electrical mains using accessories, described
later in this manual.
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2 Symbols used in the manual
Table 5: Summary of signs
Obligaon to read instrucons
The presence of this symbol mandates reading of
instrucons before pung the unit into operaon.
Obligaon to disconnect
The presence of this symbol mandates immediate
disconnecon of the unit from the mains in case of
failures.
Obligaon to wear gloves
The presence of this symbol mandates each operator
wear suitable protecve gloves.
Obligaon to wear shoes
The presence of this symbol mandates each operator
wear shoes designed to decrease the risk of injury
General hazard
The presence of this symbol mandates special
aenon by the operator.
Shock Hazard
The presence of this symbol tells personnel involved
that the described operaon may present a risk of
electric shock.
General prohibion
The presence of this symbol represents a prohibion
applicable to various situaons.
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3 General instrucons
WARNING! Do not start the product before reading this instrucon
manual.
WARNING! Through the appropriate coding, idenfy whether the product
is a freezer or a refrigerator aer reading reference parts.
WARNING! Always use PPE (Personal Protecve Equipment) during
product handling and installaon.
WARNING! - Any changes made to the product without the knowledge of the
manufacturer will be the sole responsibility of those carrying out said changes. Changes
made without the permission of Indel Webasto Marine S.r.l. will void all warranes and
may void the declaraon of conformity to applicable direcves.
WARNING! - Any use of the COMPACT CLASSIC diering from that described in
this manual is prohibited.
WARNING! - Indel Webasto Marine S.r.l. disclaims all liability for any malfuncon
or damage to persons or property due to improper use of the machine or with materials
with dierent characteriscs than those described in this manual.
WARNING! – Do not place live animals inside the refrigerator.
WARNING! – Never open the cooling circuit for any reason.
WARNING! - This product is not intended to be used by children, people with
physical, sensory, mental disabilies or by people with no knowledge or experience
of how to use it, who must be supervised by individuals who have read the usage
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instrucons and can assume full responsibility for their safety; never allow children to
play with the appliance.
WARNING! - The appliance must be protected against indirect contact in
accordance with the "Heavy current regulaons".
WARNING! - The COMPACT CLASSIC must never be used as a support.
WARNING! - Do not use the unit in a manner dierent from that foreseen.
WARNING! - The COMPACT CLASSIC has been designed with a product lock
protecon in the event of low baery voltage. The compressor can operate up to an
angle of 30°, while greater angles can cause permanent damage to the compressor. In
the event of a compressor block, follow the instrucons in this manual and/or contact
specialised technicians or Indel Webasto Marine S.r.l. service centres.
WARNING! - Do not store explosives or ammable aerosols inside the unit or
near the refrigerator unit. Aerosols containing such substances can be idened by the
ame symbol or other indicaons shown upon the product’s label.
WARNING! - The product must be installed in an area accessible for any
maintenance. The installaon area must however be protected by removable panels or
guards and not directly accessible.
WARNING! - HEALTH HAZARD!
Check that the cooling capacity of the unit complies with the requirements of the food
or medicines you wish to cool/conserve.
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4 Idencaon label
The idenfying data of the COMPACT CLASSIC are contained on the label placed at
the top of the compressor.
Exact cing of the model,serial number and year of manufacture facilitate rapid
and precise response in the event of need for technical support from trained Indel
Webasto Marine S.r.l. service network technicians. Below is an example of a label.
Figure 1: Example of an idencaon plate (Fridge unit to the le / Freezer unit to the right)
WARNING! - Do not remove axed labels, as these must be stored secured
fastened, maintained intact and in good condion for readability.
To avoid having to go read data each me on the idencaon label, we
recommend taking note of the most important data in the below table:
Model code:
Serial Number S/N:
Quanty Gas R134a:
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5 General safety requirements
The following safety rules concern the care to be given by the user for proper use of
the product:
WARNING! - Never touch any damaged or non-insulated electrical cables
while the electrical power supply is enabled. This observaon is parcularly true
when the unit is connected to 115 V or 230 V mains voltage.
WARNING! - Disconnect the appliance from the mains power supply
immediately in the event of any malfuncon. Contact qualied personnel or the
Service Centre.
It is FORBIDDEN to tamper with or modify the unit’s refrigerant circuit and
electrical circuit.
WARNING! - Install the unit in a dry place that’s sheltered against water spray.
WARNING! - Do not install the unit near heat sources, such as stoves, boilers,
radiators etc.
WARNING! - Any repairs to be performed upon the unit's refrigerant circuit
should be entrusted to qualied personnel.
WARNING! - The R134a refrigerant contained within the appliance is
non-ammable in normal condions. Never dispose of R134a refrigerant in the
environment. Contact a qualied cered technician for handling uorinated gases in
the event of damage to the refrigerant circuit.
WARNING! - Never open the refrigerant circuit except for the normal
connecon/disconnecon of couplings.
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WARNING! - Eliminate all sources of re and/or sparks within the unit’s
vicinity; in the event of refrigerant leakage, remove the unit’s electrical plug and
venlate the room thoroughly.
WARNING! - If there is a baery charger, it must be connected to the baery
and never directly to the cooling unit.
WARNING! - If powered with 115-230 V~ mains voltage, the COMPACT
CLASSIC must be connected downstream of a power supply system equipped with
cut-o devices (switches) which permit total disconnecon of the unit current and
protecve devices which automacally intervene in the event of malfuncon.
WARNING! - When connecng the system to the main supply (115 V / 230 V),
verify that the power supply system is equipped with a dierenal circuit breaker for
current leakage.
WARNING! - The electrical plug must be accessible aer installaon. The
appliance must always be enclosed and not accessible without the use of a tool.
The compressor/condensaon unit installaon area must be made with a material
resistant to the needle-ame test required by standard EN 603335---1 or else be
more than 5 cm from electrical and/or electronic components.
WARNING! - Ensure that the compressor is suciently venlated.
WARNING! - Appliances should not be considered toys! Store and use the
product out of reach of children.
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6 Environment
This product complies with the Direcve 2012/19/EU WEEE regarding waste
electrical and electronic equipment (WEEE).
The product’s proper disposal is essenal to prevenng negave consequences for
the environment and human health.
The symbol on the product, the packaging and/or the accompanying
documentaon indicates that the product should not be disposed of as household
waste. The product must be taken to an authorized collecon centre for the
recycling of electrical and electronic equipment. The product must be disposed of
in compliance with the current local environmental regulaons regarding waste
disposal.
For more informaon regarding the disposal, recycling and reuse of the product,
please contact your local authories, your local waste collecon service or the
retailer/company from whom the product was purchased.
The packaging, which has been designed to protect the unit and its components
during transport, is manufactured from recyclable material. The packaging bears the
recycling symbols and must be disposed of at an appropriate collecon centre.
The symbol indicates that the product complies with all European Union
provisions provided for its use.
This unit contains uorinated greenhouse gas R134a within a hermecally sealed
system whose operaon depends on the presence of said gas.
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7 Installaon instrucons
The COMPACT CLASS system is divided into two secons to simplify installaon: the
condensaon unit (compressor unit) and the evaporator (Figure 2). The connecon
between said secons is made through a hose equipped with quick couplings, easy to
connect and disconnect without incurring loss of refrigerant. Pay parcular aenon
to hose bending during assembly: it is malleable and very delicate; for its proper
bending, fold it with a radius no less than 15 cm.
Condensaon unit Evaporator
Figure 2: Compact Classic System - Main units
7.1 Condensaon unit / Compressor unit
WARNING! - The condensaon unit must be installed horizontally with feet
always downward and can run for short periods up to an angle of 30 °, while greater
angles can cause permanent damage to the compressor.
Although the system can operate up to a temperature of 55°C, we recommend
placing it in the coolest place available, both for energy consumpon and for
qualitave yield of the unit. Venlaon is required through exhaust vents of 1 dm2
in the lower and upper parts of the installaon space. A kit with the hose to further
improve venlaon by forcing the entry of fresh air is available as an oponal
accessory (Ref. SBE00004AA). Below is an image showing correct condensaon unit/
compressor unit venlaon (Figure 3).
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Figure 3: Air input and output in the unit housing room.
The compressor can be housed in a cabinet or in a similar compartment. We do not
advise installing the compressor near the boat sleeping area. Use the provided click-
on bracket (Ref. SGE 00012 AA) to secure the unit on a bulkhead.
Installaon on Vercal bulkhead Installaon on horizontal bulkhead
Figure 4: Detail of compressor housing on the vercal and horizontal bulkhead with bracket
Indel Webasto Marine recommends installing the condensaon unit using the click-
on bracket included in supply. As shown in the previous images (Figure 4), the click-
on bracket can be used for installaons both on vercal bulkheads and on horizontal
planes.
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Once the Click-on has been secured to the bulkhead (or on the horizontal plane),
proceed with securing the compressor unit on the bracket as in Figure 5.
Figure 5: Detail of compressor unit - bracket aachment
The compressor must be installed as closely as possible to the evaporator. Evaporator
hose length is about 2 m and a sucient space for connecon and ghtening of quick
couplings must also be foreseen.
WARNING! - The unit must not be installed so that it has to be manipulated
by anyone. The housing space must only be opened voluntarily.
WARNING! - During installaon, provide a minimum distance from ammable
parts. This distance should not be less than 5 cm.
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7.2 Evaporator
Some COMPACT CLASSIC models have "O" shaped corner evaporators, other models
instead have at evaporators. Flat evaporators can be folded/bent to adapt to go
into a compartment. Specic areas in which these can be bent exist for this purpose.
See the nal part of this paragraph to nd out which are the bending zones for each
model and how to proceed.
Evaporator installaon does not require bending.
The instrucons below should be followed when installing an evaporator not
requiring bending inside a compartment to convert it into a fridge or freezer:
1. Carefully plan the evaporator posion: the locaon on the side of the
compartment where you can install the internal unit and make a hole in which to
pass quick couplings.
2. The evaporator must be installed so that it covers as wide an area as possible of
the vercal wall. For freezer version installaon, posion so as to reach 2 or more
sides where possible. The evaporator must be installed as high as possible inside
the compartment to be cooled to opmise yield and temperature distribuon
inside the compartment.
3. It is very important that the short part of the hose aached to the evaporator via
a jumper remain directed towards the wall.
Be sure to leave enough space for this hose because it should not be removed in
any case from its mounng to alter the length.
4. Both the sucon hose and the small capillary hose should be rolled up carefully
before installing the evaporator, keeping the protecve covers on connecons as
long as the connecon is not going to be made. Starng from the inside of the
compartment to be cooled, lay the hose with its two connecons through the
hole made previously on the bulkhead unl reaching the compressor, making
sure not to choke or crush the hose. The excess part of the hose must be carefully
wound in a spiral (Ø = 30 cm) before being fastened to thus prevent resulng
vibraon or noise. These acons must be completed before removing quick
coupling protecons.
5. Mark the posion of the mounng holes using the screws and spacers provided.
Do not use screws that are longer than necessary as they could completely pierce
wall insulaon.
6. Install the evaporator screwing the screws and spacers into the previously made
holes.
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