Ingersoll-Rand XHP700WCU Manual

Operation & Maintenance Manual
P.O. Box 868 - 501 Sanford Ave
Mocksville, N.C. 27028
Book 22560858 (1/05)
XHP700WCU
CODE:
HP915WCU
XP1000WCU
CODE: A
VHP750WCU
CODE: D
This manual contains important safety information.
Do not destroy this manual.
This manual must be available to the personnel who operate and maintain this machine.
MHP825WCU
CODE: B
Doosan purchased Bobcat Company from Ingersoll-Rand Company in
2007. Any reference to Ingersoll-Rand Company or use of trademarks,
service marks, logos, or other proprietary identifying marks belonging
to Ingersoll-Rand Company in this manual is historical or nominative
in nature, and is not meant to suggest a current affiliation between
Ingersoll-Rand Company and Doosan Company or the products of
either.
Revised (09-12)

QUALITY POLICY
We will supply products and services that consistently meet the requirements of our
customers and each other.
CALIFORNIA
Proposition 65 Warning
Diesel engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects, and
other reproductive harm.

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TABLE OF CONTENTS
Operation & Maintenance Manual
TITLE PAGE
FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Foreword. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ingersoll-Rand Portable Compressor Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Warranty Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Complete Machine Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Engine Registration: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
NOISE EMISSION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Noise Emission Control Maintenance Log . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Noise Emission Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
A. Compressed Air Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
B. Safety and Control Systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
C. Acoustic Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
D. Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
E. Enclosure Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
F. Air Intake and Engine Exhaust. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
G. Cooling Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
H. Isolation Mounts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
I. Engine Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
J. Fuels and Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
SAFETY SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Safety Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Compressed Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Radiator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Engine Starting Fluid (Ether). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Transport. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

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GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
General Information - MSA (SRG/HRG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Sound Level Data (’W’ Model) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Site Running Gear (SRG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
High Speed Running Gear (HSRG) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
OPERATING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Prior to Starting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Operating Controls and Instruments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Wedge Diagnostic Display Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Cummins Engine Model QSL-9s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Starting the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Inlet heater/Wait to start light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Stopping the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Emergency Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Re-Starting After an Emergency. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Monitoring During Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Maintenance Interval Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Protective Shutdown System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Low engine fuel level switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Scavenge Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Compressor Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Compressor Oil Separator Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Compressor Oil Cooler & Engine Radiator Air Charge Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Air Filter Element. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73

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Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Cooling Fan Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Fuel Filter Water Separator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Charge Cooler Pipework:-. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Pressure System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Tire Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Running Gear/Wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Engine Lubricating Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Engine Lubricating Oil Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Engine Oil Filter Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Compressor Lubricating Oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Running Gear Wheel Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Speed & Pressure Regulation Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Speed & Pressure Regulation Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Torque Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Portable Compressor Fluid Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
MACHINE SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Control System Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
FAULT FINDING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
IQ System Operating Instructions - 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
IQ System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
IQ System Operating Instructions - 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Low Ambient Option Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Daily Maintenance:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Weekly Maintenance:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Yearly Maintenance:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

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22560858 7
Foreword

Operation & Maintenance Manual Foreword
822560858
Foreword
The contents of this manual are considered to be proprietary and confidential to Ingersoll-
Rand and should not be reproduced without the prior written permission of Ingersoll-Rand.
Nothing contained in this document is intended to extend any promise, warranty or
representation,expressedor implied,regardingtheIngersoll-Randproducts describedherein.
Any such warranties or other terms and conditions of sale of products shall be in accordance
with the standard terms and conditions of sale for such products, which are available upon
request.
This manual contains instructions and technical data to cover all routine operation and
scheduled maintenance tasks by operation and maintenance staff. Major overhauls are
outside the scope of this manual and should be referred to an authorised Ingersoll-Rand
service department.
The design specification of this machine has been certified as complying with EC directives.
As a result:
a. Any machine modifications are strictly prohibited, and will invalidate EC
certification.
b. This machine may be used in USA/Canada, when configured with components
bearing the appropriate certification. (Where ASME certification is valid).
All components, accessories, pipes and connectors added to the compressed air system
should be:
• of good quality, procured from a reputable manufacturer and, wherever possible, be
of a type approved by Ingersoll–Rand
• clearly rated for a pressureat least equal to the machine maximum allowable working
pressure.
• compatible with the compressor lubricant/coolant.
• accompanied with instructions for safe installation, operation and maintenance.
Details of approved equipment are available from Ingersoll–Rand Service departments.
The use of repair parts / lubricants / fluids other than those included within the Ingersoll–Rand
approved parts list may create hazardous conditions over which Ingersoll–Rand has no
control. Therefore Ingersoll–Rand cannot be held responsible for equipment in which non–
approved repair parts are installed.
Ingersoll–Rand reserves the right to make changes and improvements to products without
notice and without incurring any obligation to make such changes or add such improvements
to products sold previously.
The intended uses of this machine are outlined below and examples of unapproved usage are
also given, however Ingersoll–Rand cannot anticipate every application or work situation that
may arise.
IF IN DOUBT CONSULT SUPERVISION.

Foreword Operation & Maintenance Manual
22560858 9
This machine has been designed and supplied for use only in the following specified
conditions and applications:
• Compression of normal ambient air containing no known or detectable additional
gases, vapours. or particles
• Operation within the ambient temperature range specified in the GENERAL
INFORMATION section of this manual.
The use of the machine in any of the situation types listed in table 1:–
a) Is not approved by Ingersoll-Rand,
b) May impair the safety of users and other persons, and
c) May prejudice any claims made against Ingersoll–Rand.
The company accepts no responsibility for errors in translation of thismanual from the original
English version.
TABLE 1 - IMPROPER USES
Use of the machine to produce compressed air for:
a) direct human consumption
b) indirect human consumption, without suitable filtration and purity checks.
Use of the machine outside the ambient temperature range specified in the GENERAL
INFORMATION SECTION of this manual.
Use of this machine in potentially explosive atmospheres, including situations where
flammable gases or vapours may be present.
Use of the machine fitted with non Ingersoll-Rand approved components/lubricants/fluids.
Use of the machine with safety or control components missing or disabled.
Use of this machine in any underground application.

10 22560858
**Always use Ingersoll-Rand Replacement parts!**

22560858 11
Warranty

Operation & Maintenance Manual Warranty
12 22560858
Warranty
Ingersoll-Rand Portable Compressor Warranty
Ingersoll-Rand, through its distributors, warrants to the initial user that each portable air
compressor manufactured by it, will be free of defects in material and workmanship for a
period of the earlier of twelve (12) months from shipment to or the accumulation of 2,000 hours
of service by the initial user.
Portable compressor airends will be free of defects in material and workmanship for a period
of the earlier of twenty four months from shipment to or the accumulation of 4,000 hours of
service by the initial user. The warranty against defects will include replacement of the
complete airend, provided the original airend is returned assembled and unopened.
Portable Compressor Airend Limited Optional Warranty - The earlier of sixty (60) months from
shipment to or the accumulation of 10,000 hours of service. The optional warranty is limited to
defects in rotors, housings, bearings and gears and provided all the following conditions are
met:
1. The original air end is returned assembled and unopened.
2. Continued use of genuine Ingersoll-Rand parts, fluids, oil and filters.
3. Maintenance is performed at prescribed intervals.
Oil-Free airends are fee-based and may require a maintenance agreement. Formal
enrollment is required.
Ingersoll-Rand will provide a new part or repaired part, at its election, in place of any part,
which is found upon its inspection to be defective in material and workmanship during the
period prescribed above. Such part will be repaired or replaced without charge to the initial
user during normal working hours at the place of business of an Ingersoll-Rand distributor
authorized to sell the type of equipment involved or other establishment authorized by
Ingersoll-Rand. User must present proof of purchase at the time of exercising warranty.
Theabovewarrantydoesnot applytofailuresoccurringas aresultofabuse; misuse,negligent
repairs, corrosion, erosion and normal wear and tear, alterations or modifications made to the
product without express written consent of Ingersoll-Rand; or failure to follow the
recommended operating practices and maintenance procedures as provided in the product’s
operating and maintenance publications.
Accessoriesor equipmentfurnishedbyIngersoll-Rand,but manufacturedbyothers, including,
but not limited to, engines, shall carrywhatever warranty the manufacturers have conveyed to
Ingersoll-Rand and which can be passed on to the initial user.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED,
(EXCEPT THAT OF TITLE), AND THERE ARE NO WARRANTIES OF MERCHANTABILITY
OR OF FITNESS FOR A PARTICULAR PURPOSE.

Warranty Operation & Maintenance Manual
22560858 13
General Warranty Information
Comments
Portable
Compressor Package 12 Months/ 2,000 Hours Covers controls, switches, sheet metal, radiator,oil cooler, receiver, pipework,electrical
circuit etc.
Airend 24 Months/
4,000 Hours 60 months/10,000 hours. extended limited warrantyavailableon majorcomponents.Refer
to operator’s manual.
Engine See below
2.5kVA - 8kVA
Generators Package 12 Months/ 2,000 Hours Contact IR network for warranty (parts only no labour).
Alternator 12 Months/
2,000 Hours Contact IR network for warranty (parts only no labour).
Engine See below
9kVA - 550kVA
Generators Package 12 Months/ 2,000 Hours Covers controls, switches, sheet metal, electrical circuit etc.
Alternator 24 Months/
4,000 Hours Contact IR network for warranty.
Engine See below
Light Tower Package 12 Months/
2,000 Hours Covers controls, switches, sheet metal, electrical circuit etc.
Alternator 12 Months/
2,000 Hours 2 years/4000 hours, for Lightsource introduced 8/16/99.
Engine See below
Engines
Months Hours Comments
Caterpillar 12 Unlimited Extended warranty provided via engine supplier’s own
approved network at time of purchase.
Cummins 24 2,000 Extended warranty provided via engine supplier’s own
approved network at time of purchase.
Perkins 12 Unlimited If under 500 hours in first year then below applies.
24 1,000 All components covered excluding injectors.

Operation & Maintenance Manual Warranty
14 22560858
NOTE: Actual warranty times may change. Consult the manufacturer’s
warranty policy as shipped with each new product.
John Deere (in
Compressors) 24 2,000 5 yrs/5,000 hrs using OEM fluids and filters with $250 deductable
(in Generators) 24 2,000 24 months/4,000 hrs. available from IR with use of
genuine IR parts and oils at prescribed service intervals.
Contact IR network.
Deutz 0-12 Unlimited All components covered.
13-24 Unlimited Major components covered. Further extended warranty
on major components provided via engine supplier’s
own approved network at time of purchase.
Ingersoll-Rand 24 4,000 Extended warranty of 60 months/10,000 hrs. When
using genuine Ingersoll-Rand fluids and parts on major
components.
Kubota (North
America only) 24 2,000 Extended warranty of 36 months/3,000 hrs. on major components, parts only, available from Kubota.
(Western Europe &
Oceania) 24 2,000 No extended warranty available.
(Central & South
America, Asia,
Middle East &
Africa)
12 1,000 No extended warranty available.
Mitsubishi 24 2,000 2 yrs/4,000 hrs using IR fluids and filters
Volvo 24 2,000 2 yrs/4,000 hrs using IR fluids and filters
Parts
Months Hours Comments
Ingersoll-Rand 6 unlimited Parts only available from IR network.
Airend Exchange
Months Hours Comments
Airend 60 10,000 24 months/4,000 hrs. available from IR network.
Construction Tools
Months Hours Comments
Construction Tools 12 N/A Optional 36 months extended warranty available from
IR. All warranty covers parts only replacement.

Warranty Operation & Maintenance Manual
22560858 15
Warranty Registration
For Units Sourced from Mocksville, USA
Complete Machine Registration
Machines shipped to locations within the United States do not require a warranty registration
unless the machine status changes (i.e. change of ownership).
Machines shipped outside the United States require notification be made to initiate the
machine warranty.
Fill out the Warranty Registration Form in this section, keep a copy for your records and
mail form to:
Ingersoll-Rand Company
Portable Compressor Division
P.O. Box 868
Mocksville, North Carolina 27028
Attn: Warranty Department
NOTE: Completion of this form validates the warranty.
Engine Registration:
I-R powered machines do not require separate engine registration.
John Deere requires a separate engine registration be completed and mailed direct to John
Deere.
Separate engine registration material is included with this literature package for John Deere
powered machines.
All other engine manufacturers do not require a separate engine registration.
You MUST present proof of in-service date at time of requesting engine warranty service.

Operation & Maintenance Manual Warranty
16 22560858
Complete the Applicable Blocks
Owner/User Type of Business (check one only)
Selling Distributor Servicing Distributor WARRANTY
REGISTRATION
Name____________________ Name____________________ Owner/User Name__________
Address__________________ Address__________________ Address__________________
City_____________________ City_____________________ City _____________________
County___________________ County___________________ County___________________
State____________________ State____________________ State ____________________
Zip code__________________ Zip code__________________ Zip code__________________
Telephone________________ Telephone________________ Telephone ________________
 Construction-Heavy
(highway, excavation, etc.)
 Asphalt Contractor  Coal Mining  Other Mining
 Construction-Light
(carpentry, plumbing,
pools, mason, etc.)
 Government
(municipal, state, county, etc.)
 Quarry  Shallow Oil & Gas
 Rental (rental center,
rental fleet, etc.)
 Building Contractor  Water well  Utility Company
(gas, electric, water, etc.)
 Industrial
(plant use)
 Other
specify __________________
 Exploration  Utility Contractor
Model Unit S/N Engine S/N Date delivered
Unit-Hours Airend S/N Truck S/N Truck Engine S/N
SERVICING DISTRIBUTOR/USER ACKNOWLEDGEMENT
1. The Purchaser has been instructed and/or has read the manual and understands proper
preventative maintenance, general operation and safety precautions.
2. The warranty and limitation of liability has been reviewed and understood by the owner/user.
3. In the event that this unit is to be used within a nuclear facility, the owner/user shall notify
Ingersoll-Rand of such use so that Ingersoll-Rand may arrange for appropriate nuclear liability
protection from the owner-licensee of the facility.
4. Ingersoll-Rand reserves the right to make design changes or modifications of Ingersoll-Rand
products at anytime without incurring any obligation to make similar changes or modifications
on previously sold units.

Warranty Operation & Maintenance Manual
22560858 17

18 22560858
**Always use Ingersoll-Rand Replacement parts!**

22560858 19
Noise Emission

Operation & Maintenance Manual Noise Emission
20 22560858
Noise Emission Control Maintenance Log
The Noise Control Act of 1972 (86 Stat. 1234) prohibits tampering with the noise control
system of any compressor manufactured and sold under the above regulations, specifically
the following acts or the causing thereof:
(1) The removal or rendering inoperative by any persons, other than for purposes of
maintenance,repair, orreplacement,of anydevice orelementofdesignincorporated intonew
compressor for the purpose of noise control prior to its sale or delivery to the ultimate
purchaser or while it is in use; or (2) the use of the compressor after such device or element
of design has been removed or rendered inoperative by any person.
Noise Emission Warranty
Themanufacturer warrantsto theultimatepurchaser andeach subsequentpurchaserthatthis
aircompressor wasdesigned,built andequipped toconform atthetime ofsaleto thefirst retail
purchaser, with all applicable U.S. EPA Noise Control Regulations.
This warranty is not limitedto any particular part, component, orsystem of the air compressor.
Defects in the design, assembly or in any part, component, or system of the compressor
which, at the time of sale to the first retail purchaser, caused noise emissions to exceed
Federal Standards are covered by this warranty for the life of the air compressor.
(40FR204.58-1).
COMPRESSOR MODEL_________________________
SERIAL NO. __________________________________
USER UNIT NO. _______________________________
UNIT IDENTIFICATION
Engine Make & Model:_________________
DEALER OR DISTRIBUTOR FROM
WHOM PURCHASED:
Serial No.:__________________________ __________________________________
Purchaser or Owner:__________________ __________________________________
Address: ___________________________ Date Purchased:_____________________
__________________________________