Ingersoll-Rand Run-A-Bout User manual

Owner’s Manual
INDUSTRIAL VEHICLE

P. O. Box 204658
Augusta, Georgia 30917-4658 USA
Telephone [phone]
Service Parts Fax [phone]
www.clubcar.com
IR Industrial Electric Vehicle Owner’s Manual Page 1
NOTICE
The IR Industrial Vehicle limited warranty appears on the last pages of this manual. No other warranties,
express or implied, are contained herein. Please complete and return the warranty registration card included
in this manual.
Club Car is not liable for errors in this manual or for incidental or consequential damages that result from the
use of the material in this manual.
This manual contains proprietary information that is protected by copyright. All rights are reserved. No part of
this manual may be photocopied, reproduced, or translated to another language without the written consent
of Club Car, Inc.
The information contained in this document is subject to change without notice.
Club Car reserves the right to make design changes to vehicles without obligation to make these changes on
units previously sold.
These vehicles do not conform to Federal Motor Vehicle Safety Standards for automobiles or to FMVSS 500
for low-speed vehicles, and are not equipped for operation on public streets, roads, or highways.
Copyright © 2003 Club Car, Inc.
Club Car , ArmorFlex , and PowerDrive
are registered trademarks of Club Car, Inc.
This manual effective June 16, 2003.

Page 2 IR Industrial Electric Vehicle Owner’s Manual
FOREWORD
Thank you for choosing Club Car. You have chosen the finest utility vehicle on the market; the vehicle most
widely recognized as the industry leader in vehicle efficiency and long-lasting value. Please protect your
investment and ensure that your vehicle provides years of reliable, superior performance by reading and fol-
lowing the maintenance instructions in this manual.
Your comfort and safety are important to us, so we urge you to read and follow the step-by-step operating
instructions and safety precautions in this manual. These instructions must be followed in order to avoid the
risk of severe personal injury. We recommend that every person who operates this vehicle read this manual
first.
Club Car products are backed by a customer support system designed to offer you fast, courteous service. In
the event that your Club Car vehicle needs repairs or service, we recommend that your local authorized Club
Car representative perform them. For the name and address of the Club Car representative nearest you,
logon to our web site at www.clubcar.com or call 1-800-ClubCar (258-2227). If you would prefer to write to us,
direct your letter to: Club Car, Attention: Marketing Services, P.O. Box 204658, Augusta, Georgia 30917-4658
USA. Your local authorized Club Car representative can also provide technical advice, parts, and service
manuals.
We hope you will consider this owner’s manual a permanent part of your Club Car vehicle. If you sell the vehi-
cle, please include the manual so that the next owner will have the important operating, safety, and mainte-
nance information it contains.

Table of Contents
IR Industrial Electric Vehicle Owner’s Manual Page 3
TABLE OF CONTENTS
Vehicle Feature Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pre-Operation and Daily Safety Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Driving Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Loading and Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Transporting on a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Periodic Service Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Periodic Lubrication Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Vehicle Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Cleaning the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Subsequent Owner Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Vehicle Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Vehicle Feature Identification
Page 4 IR Industrial Electric Vehicle Owner’s Manual
VEHICLE FEATURE IDENTIFICATION
DANGER / POISON
!
FLUSH EYES
IMMEDIATELY
WITH WATER
GET
MEDICAL
HELP
FAST
SULFURIC
ACID
CAN CAUSE
BLINDNESS OR
SEVERE BURNS
NO
• SPARKS
• FLAMES
• SMOKING
KEEP OUT OF THE REACH OF CHILDREN – DO NOT TIP – KEEP VENT CAPS TIGHT AND LEVEL
SHIELD
EYES
EXPLOSIVE
GASES
CAN CAUSE
BLINDNESS OR INJURY
NOTICE
Do not operate vehicle without this cover properly installed.
Do not direct water stream in this area; will cause damage to components.
See vehicle maintenance and service manual before servicing.
CCI 101931501
FR
TOW RUN
CCI 101908601
FAILURE TO HEED THIS
WARNING COULD RESULT IN
A BATTERY EXPLOSION OR
SEVERE PERSONAL INJURY.
Place Tow/Run switch in TOW position before:
• Disconnecting or connecting batteries
•Towing
• Extended storage
• Servicing
CHARGER
RECEPTACLE
REFLECTOR
SAFETY BELT
REAR VIEW MIRROR
WINDSHIELD
EXTERNAL MIRROR
TOW/RUN SWITCH WARNING DECAL
(ON TOW/RUN SWITCH BRACKET UNDER SEAT)
BATTERY DANGER DECAL
FORWARD/REVERSE
SWITCH
ELECTRICAL COMPONENT DECAL
(ON SPEED CONTROLLER COVER)
(ON BATTERY CAPS)
HEADLAMPS

Vehicle Feature Identification
IR Industrial Electric Vehicle Owner’s Manual Page 5
VEHICLE FEATURE IDENTIFICATION
H
O
R
N
Do not sit or ride
back here.
CCI 102313001
WARNING
!
CCI 102316801
IMPORTANT
NOTICE
101959902
•Maximum vehicle speed is limited by motor braking during downhill operation
with accelerator pedal depressed.
•If motor brake enabled, vehicle motor will brake when accelerator pedal is released.
•Beeping alarm indicates reduction in motor braking. Apply brakes to reduce speed.
•System is activated only when tow switch is in the "RUN" position.
•When towing vehicle, tow switch must be in the "TOW" position.
Model: Run-A-Bout/Utility Electric
Operating Weight: 1550 lb (703.1 kg)
Rated Capacity: 550 lb (249.5 kg)
Nominal Operating Voltage: 48 VDC
THIS VEHICLE COMPLIES WITH PART III OF THE ASME/ANSI
B56.8 STANDARD. CCI 102425601
STORAGE AREA
WARNING DECAL
HORN BUTTON
SERIAL NUMBER
CANOPYREFLECTORS
TIP-OVER
PROTECTION
BAR
BRAKE LAMP
BRAKE LAMP
MOTOR BRAKING DECAL
HORN LOCATION
DECAL
ANSI DECAL
REFLECTOR

Vehicle Feature Identification
Page 6 IR Industrial Electric Vehicle Owner’s Manual
VEHICLE FEATURE IDENTIFICATION
H
O
R
N
OFF ON
• Before using vehicle, read operating instructions.
• Remain seated and hold on to seat handle while moving.
• Do not start vehicle until all occupants are seated.
• Two (2) persons per seat maximum.
• Operate from driver side only and not on public roads.
• Keep entire body inside vehicle while moving.
• Drive slowly in turns and straight up and down slopes.
• Do not leave children unattended on vehicle.
• Never operate under the influence of alcohol or drugs.
• Use brakes to reduce speed when coasting downhill.
• Never stand in front of or behind vehicle. CCI 101960601
WARNING
ROLLOVER OR FALLING OFF MAY CAUSE DEATH.
OPERATING INSTRUCTIONS
• Read Owner's Manual and safety warnings located on dash panel prior to driving.
• Study and understand controls.
• Make sure wheels are turned in desired direction.
• Turn key to “ON” position and be sure nothing is in your path.
• While vehicle is stopped, select direction by placing
shift lever or switch in desired position:
F – Forward N – Neutral R – Reverse (Buzzer will sound)
• Vehicle will start moving when accelerator pedal is depressed.
• Slowly depress accelerator pedal to increase speed. Park brake will
release when accelerator pedal is depressed.
• To stop, release accelerator pedal and depress brake pedal.
• After stopping the vehicle:
- Firmly depress park brake until it locks.
- Place Forward/Reverse switch in "NEUTRAL" position.
-Turn key“OFF” and remove key when not in use.
CCI 101621601
BATTERY
WARNING LIGHT
BATTERY CONDITION
INDICATOR
HEADLAMP SWITCH
PARK BRAKE
PEDAL
BRAKE PEDAL
ACCELERATOR PEDAL
OPERATING INSTRUCTIONS DECAL
Note: Canopy and windshield omitted
from this illustration for clarity.
KEY SWITCH
TURN SIGNAL
SWITCH
DRIVER/PASSENGER
WARNING DECAL

Vehicle Feature Identification
IR Industrial Electric Vehicle Owner’s Manual Page 7
VEHICLE FEATURE IDENTIFICATION
H
O
R
N
H
O
R
N
CCI 102339301
WARNING
!
• Do not sit or ride on
back of vehicle
or in cargo area.
• Maximum cargo load:
150 lb. (68 kg).
FALLING OFF COULD RESULT
IN SEVERE INJURY OR DEATH
• Remain seated with entire body
inside vehicle and hold on to seat
handle or handrail at all times.
• Two (2) persons per bench seat maximum.
• One (1) person per bucket seat maximum.
• Do not leave children unattended on
vehicle at anytime.
• Never stand in front of or behind vehicle.
CCI 101705701
WARNING
!
• Prolonged use at full load conditions will
significantly reduce electric motor life.
• Vehicle use at full load should be limited.
IMPORTANT
NOTICE
CCI 102425801
Model:Transport Electric
THIS VEHICLE COMPLIES WITH PART III OF THE ASME/ANSI
B56.8 STANDARD. CCI 102425701
Operating Weight: 1855 lb (841.4 kg)
Rated Capacity: 800 lb (362.9 kg)
Nominal Operating Voltage: 48 VDC
BOX BED WARNING DECAL
PASSENGER
WARNING DECAL
(ON REAR HANDRAIL
FACING SEAT)
SAFETY BELTS
UTILITY
VEHICLE
TRANSPORT
VEHICLE
VEHICLE LOAD WARNING DECAL
ANSI DECAL

!WARNING
Rotating Parts
Practice Safety
Page 8 IR Industrial Electric Vehicle Owner’s Manual
Safety signs like you see above may at first seem shocking, but their impact is mild
compared with the reality of severe personal injury.
Your safety and satisfaction are of the utmost importance to Club Car. That is why
before operating the vehicle, we urge you to review the information in this manual.
Understand and become familiar with the DANGER, WARNING and CAUTION state-
ments and procedures it contains, along with the safety decals that are affixed to your
vehicle.
Take time to understand the language of safety. It is a language that can save your life.
PROPOSITION 65 – STATE OF CALIFORNIA
∆
WARNING
This product contains or emits chemicals or substances that have been determined by the state of
California to cause cancer and birth defects or other reproductive harm.