Ingersoll-Rand AF060BL Series User manual

INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
[phone] yFAX [phone] © 2010 CCN 15334006
www.ingersollrandproducts.com
OPERATOR’S MANUAL & SALES AND ENGINEERING DATA
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
INCLUDE MANUAL: AF06XX-XX Air Motor (pn 97999-1467) & S-632 GENERAL INFORMATION (PN 97999-694)
RELEASED: 9-30-10
(REV. 01)
AF060BLXXXXXX-XX-X
PUMP ASSEMBLY
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
6”AIR MOTOR
100:1 RATIO
0 - 10,000 PSI. RANGE
SERVICE KITS
Use only genuine ARO® replacement parts to assure com-
patible pressure rating and longest service life.
637483 packing kit.
637489 for air motor service only.
SPECIFICATIONS
Model Series . . . . . . . . . AF060BLXXXXXX-XX-X.
Type . . . . . . . . . . . . . . . . . Air Operated Grease Pump
Ratio . . . . . . . . . . . . . . . 100:1
Air Motor Diameter. . . . . . . . . . . . . . 6”(15.2 cm)
Stroke. . . . . . . . . . . . . . . . . . . . . . 4”(10.2 cm)
Air lnlet (female) . . . . . . . . . . . . . 1/2-14 N.P.T.F.
Material Outlet (female). . . . . . . 1/2 - 14 N.P.T.F.
Dimensional Data . . . . . . . . . . . . . . . . see chart
PERFORMANCE
Air Inlet Pressure Range. . . . .
0 - 100 p.s.i.g (0 - 6.9 bar)
Fluid Pressure Range . . . . . . . 0 - 10,000 p.s.i.g (0 - 690 bar)
Maximum Delivery/ Min . . . . 2.1 lbs (0.95 kg)
y
y
y
S-632 GENERAL INFORMATION LUBRICATION PISTON PUMPS
(97999-694)
AF060BLXXXXXX-XX-X
Figure 1
MODELS “A” (mm)
AF060BL4XXXXX
AF060BL5XXXXX
40.010”(1016.3)
49.822”(1265.5)
26.622”(676.2)
36.434”(925.4)
25.466”(646.8)
35.258 (895.6)
“B”(mm) “C”
NOTE: Dimensions are shown in inches and (mm), supplied for reference only.
AF060BLXXXXXX-XX-X MODEL OPERATOR’S MANUAL ( 97999
-1511)
This is one of six documents which support the pump.
Replacement copies of these forms are available upon request.
IMPORTANT
AF066XX-XX AIR MOTOR OPERATOR’S MANUAL (97999-1467)
“B”
“C”
“A”
AF060BL4XXXXX-1
AF060BL5XXXXX-1
42.094”(1069.2)
51.906”(1318.4)
26.622”(676.2)
36.434”(925.4)
25.466”(646.8)
35.258 (895.6)
OPERATING AND SAFETY PRECAUTIONS
WARNING
READ THE GENERAL INFORMATION MAN-
UAL INCLUDED FOR ADDITIONAL OPERATING AND
SAFETY PRECAUTIONS AND OTHER IMPORTANT IN-
FORMATION.
WARNING
EXCESSIVE INLET PRESSURE. Can cause
explosion resulting in severe injury or death. Do not
exceed maximum operating pressure of 10,000 p.s.i.g
(690 bar) at 100 p.s.i.g (6.9 bar) inlet air pressure. Do
not run pump without using a regulator to limit air
supply pressure to the pump.
WARNING
EXCESSIVE MATERIAL PRESSURE. Can cause
equipment failure resulting in severe injury or prop-
erty damage. Do not exceed the maximum material
pressure of any component in the system.
PUMP RATIO X =MAXIMUM PUMP
INLET PRESSURE TO PUMP MOTOR FLUID PRESSURE
Pump ratio is an expression of the relationship between the pump
motor area and the lower pump end area. EXAMPLE: When 100 p.s.i.g
(6.9 bar) inlet pressure is supplied to the motor of a 100:1 ratio pump it
will develop a maximum of 10,000 p.s.i.g (690 bar) uid pressure (at no
ow) - as the uid control is opened, the ow rate will increase as the
motor cycle rate increases to keep up with the demand.
NOTICE
Thermal expansion can occur when the uid in the ma-
terial lines is exposed to elevated temperatures. Example: Material lines
located in a non-insulated roof area can warm due to sunlight. Install a
pressure relief valve in the pumping system.
Per ARO (1/8/2016), use
part #: 63150

Page 2 of 4 AF060BLXXXXXX-XX-X-EN
Item Description
(size in inches)
Qty Part No.
9 Tube (1) 92627
15 Primer Tube (1) 92626
16 Gasket (1) 92628
19 Foot Valve Sleeve (1) 4170
20 BaIl Guide (1) 92623
21 Body (1) 90756
22 Foot Valve Seat (1) 93269-1
23 Washer (1) F21-56
25 Tube
(AF060BL43PKL1, AF060BL43PKL1-1) (1) 92625-1
(AF060BL53PKL1, AF060BL53PKL1-1) (1) 92625-2
27 BalI (1) Y16-211
28 Piston and CyIinder (1) 66714
30 Primer Rod (1) 90131
31 Washer (1) 90133
32 Washer (1) 92630
33 Elastic Stop Nut (1) 95977302
34 Rod (AF060BL43PKL1, AF060BL43PKL1-1) (1) 92629-1
(AF060BL53PKL1, AF060BL53PKL1-1) (1) 92629-2
36 Adapter (1) 92621
37 Snap Ring (1) Y147-77
40 Pin (1) 92624
44 Washer (1) 90136
65 Cup (1) 90757
PARTS LIST / LOWER PUMP END
INSTALLATION
Remove pump from packaging material and install and secure
pump to cover, bung or other mounting accessory as ordered.
See gure 2 for view of complete assembly.
Before connecting pump, first blow out material line
with air.
After the system is hooked up, pump a small amount
of material through the line. This material should be
discarded. (Do this to clear any foreign material out of
lines).
1.
2.
OPERATING INSTRUCTIONS
Be sure material hose, lines and other components are
able to withstand pressure developed by pumps.
When a pump is installed and ready to operate: Connect air
supply to air motor inlet. Regulate air pressure from p.s.i.g
(2.07 bar) to 50 p.s.i.g (3.4 bar). Allow pump to cycle slowly
to prime with material and bleed all air from system
.
1.
MAINTENANCE
If the pump is to be inoperative for a lengthly period of time (a
few hours), disconnect air and relieve all pressure from system.
Periodically flush pump with a solvent that is compatible
with material being pumped.
Disassembly should be done on a clean work bench with
clean cloths to keep parts clean.
If replacement parts are necessary, consult drawings contain-
ing parts for identication.
Before reassembling, lubricate parts where required. When
assembling “0” rings or parts adjacent to “0” rings, care must
be exercised to prevent damage to “0” rings and “0” ring
groove surfaces.
Clean threads with
solvent and apply
Loctite 271 sealant
to threads.
See View“A”
25
34
36
40
20
27
28
16
9
30
44
19
23
31
32
33
15
21
22
37
65
View “A”
Figure 2
(9 & 25) 300 ft lbs (406.8 Nm) minimum.
TORQUE REQUIREMENTS

AF060BLXXXXXX-XX-X-EN Page 3 of 4
Figure 3
91415 Packing (3)*
90142 Washer *
90143 Spring *
90140 Washer *
* Parts included in
637483 Service Kit
Material
Outlet
1/2 N.P.T.F
AF0645-XX
Air Motor
Air Inlet (female)
1/2-14 N.P.T.F-1
Lower Pump
(see page 2)
TROUBLE SHOOTING
No material at outlet. (Pump continuously cycles).
Empty material supply. Disconnect the air, replenish the
material supply.
Foreign matter is holding foot valve seats open in lower
pump tube assembly. Remove lower pump tube assem-
bly and clean valve seats.
Pump operates sluggishly, tends to stick when air is
applied or control is opened.
Air motor is dirty or lacks lubrication. Clean air motor.
Insucient air pressure or volume of air. Check air supply.
y
y
y
y
Air bypasses through exhaust port.
Foreign matter is holding air valve open or lacks lubrica-
tion. Consult factory for nearest Service Center.
Motor stalls.
Foreign matter in pump, hose, control valve or spray tip
obstructing material ow. Check material supply hose
and control valve or tip.
Air not getting to pump. Check air supply.
y
y
y

Page 4 of 4 AF060BLXXXXXX-XX-X-EN
PN 97999-1511
PERFORMANCE CURVES
0.00 0.50 1.00 1.50 2.00 2.50
0
5
10
15
(Thousands)
BACKPRESSURE (PSI)
0
50
100
150
200
250
300
AIR CONSUMPTION (SCFM)
40 PSI
70 PSI
100 PSI
120 PSI
40 PSI
70 PSI
100 PSI
120 PSI
0120 240 300
60 180
U.S. GALLONS PER MINUTE WATER DELIVER
CYCLE PER MINUTE
0120 240 300
60 180
BACKPRESSURE (Bar)
AIR CONSUMPTION (Liters/ Sec.)
CYCLE PER MINUTE
LITERS PER MINUTE WATER DELIVER
0.00 3.50 4.00 6.00 8.00 10.0
0
300
600
900
0.00
3.33
6.67
10.00
13.33
16.67
20.00
2.8 bar
4.8 bar
6.9 bar
8.2 bar
2.8 bar
4.8 bar
6.9 bar
8.2 bar