Ingersoll-Rand ARO NP322L01-1 User manual

E2009 DPRINTED IN U.S.A.
[phone] DFAX [phone]
INGERSOLL-RAND COMPANY
P.O. BOX 151 DONE ARO CENTER DBRYAN, OHIO 43506-0151
OPERATOR’S MANUAL NP322L-X
RELEASED: 7-9-01
REVISED: 12-14-09
(REV. D)
LIFT & PUMP ASSEMBLY
INCLUDE MANUALS: 67075 CART / LIFT (PN 97999-603), P291XX-XXX MINIATURE FILTER / REGULATOR (PN 100400-24), 65184X-X
FOLLOWER PLATE (PN 97999-605), NM2322X-X PUMP (PN 97999-755) & S-636 GENERAL INFORMATION MANUAL (PN 97999-636).
SPECIFICATIONS, SERVICE KITS, GENERAL INFORMATION
NP322L01-1, -2 NP322L02-1 NP322L11-1
CARBON STEEL STAINLESS STEEL CARBON STEEL
SERVICE KITS
•Use only genuine ARORreplacement parts to assure compatible
pressure rating and longest service life.
•104302 for repair of P39124-100 filter / regulator.
•637290-P43 for repair of 67100-P43 lower pump section.
637291-P43 for repair of 67101-P43 lower pump section.
•637316 for repair of 66915 air motor section.
SPECIFICATIONS
Model Series NP322L( )( )-( )..............
Type Air Operated, Chop Check....................
Ratio 22:1....................
Air Motor 66915.................
Motor Diameter 3” (7.62 cm)...........
Stroke (Double Acting) 3” (7.62 cm).....
Air Inlet 1/4” - 18 N.P.T.F. (f).................
Lower Pump End Series
NP322L01-1, -2, NP322L11-1 67100-P43.
NP322L02-1 67101-P43.............
Material Outlet 1/2” - 14 N.P.T.F. - 1 (f).............
PERFORMANCE
Air Inlet Pressure Range 0 - 150 PSI (0 - 10.3 bar).....
Fluid Pressure Range 0 - 3300 PSI (0 - 227.6 bar).......
Max. Rec’d Cycles / Minute 125...
Displacement In3Per Cycle 1.9...
Volume / Cycle 1.05 oz. (31.5 ml).............
Cycles Per Gallon 120..........
Flow @ 60 Cycles / Minute 0.5 GPM (1.9 lpm)....
Noise Level @ 100 Psi 85 db(A) *.......
*The pump sound pressure level has been updated to an Equivalent Continuous Sound
Level (LAeq) to meet the intent of ANSI S1. 13-1971, CAGI-PNEUROP S5.1 using four mi-
crophone locations.
IMPORTANT
This is one of the eight documents which support the system.
Replacement copies of these forms are available upon request.
=NP322L-X MODEL OPERATOR’S MANUAL
-GENERAL INFORMATION - AIR OPERATED PUMPING SYSTEMS
-6710X-X LOWER PUMP END OPERATOR’S MANUAL
-66913 AIR MOTOR OPERATOR’S MANUAL
-NM2322X-X PUMP OPERATOR’S MANUAL
-65184X-X FOLLOWER PLATE OPERATOR’S MANUAL
-67075 CART / LIFT OPERATOR’S MANUAL
-P39XXX-XXX FILTER / REGULATOR OPERATOR’S MANUAL
OPERATING AND SAFETY PRECAUTIONS
WARNING READ THE GENERAL INFORMATION MANUAL
INCLUDED FOR OPERATING AND SAFETY PRECAUTIONS
AND OTHER IMPORTANT INFORMATION.
WARNING DO NOT EXCEED MAXIMUM OPERATING PRES-
SURE OF 3300 P.S.I. (227.6 BAR) AT 150 P.S.I. (10.3 BAR) AIR
INLET PRESSURE.
MAJOR COMPONENTS
ITEM DESCRIPTION (Size in Inches) QTY PART NO.
A Cart Assembly (1) 67075
B Miniature Filter / Regulator (1) P39124-100
C Follower Plate (NP322L01-1) (1) 651840-1
Follower Plate (NP322L01-2) (1) 651840-3
Follower Plate (NP322L02-1) (1) 651841-1
D Basic Pump (NP322L01-1, -2,
NP322L11-1)
(1) NM2322E-11-P43
Basic Pump (NP322L02-1) (1) NM2322F-11-P43
E Cover Asm (NP322L11-1) (1) 67214
PUMP DATA
FIGURE 1
B
BASIC PUMP SYSTEM NP322L ( ) ( )-( )
A
E
D
C

NP322L-X
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GENERAL DESCRIPTION
ARO systems are totally enclosed, sealing the material in the system
from air and moisture, preventing premature cure-out of the material.
This allows for either continuous or intermittent use of the system and
reduces the need for daily system clean-up.
The built-in lift capability allows for quick drum changeover and easy lift-
ing of pump assembly from the container.
INSTALLATION
The NP322L( )( )-( ) Chop-Check Dispensing System comescompletely
assembled. Remove unit from crate and place on a level surface. Install
material hose and dispensing device as required.
When the following instructions are observed, heavy paste materials
can be pumped directly from their original 5 gallon drum without air inclu-
sion, or excessive waste. The follower plate creates an air tight seal as
well as clean-wiping action in its progressive downward movement into
the drum.
TO RAISE LIFT:
1. Adjust (turn needle valve knob counter-clockwise) air pressure to
lift. Connect the air supply (160 PSI MAX) to the air inlet.
2. Raise the lift high enough to clear the height of the drum. Stop the
lift’s upward travel by adjusting (turn needle valve clockwise until
tight) needle valve.
REFER TO PAGE 3:
1. Once lift assembly and pump are in the “UP” position, place and cen-
ter an opened 5 gallon drum of material on the lift base. Use the
stops on the base to center the 5 gallon drum. Tighten thumb screw
to secure drum.
2. Lubricate lower follower wiper plate seal with grease. NOTE: Make
certain the grease is compatible with the material being dispensed.
This ensures a smooth fit into the pailas well as prevents curing type
compounds from bonding to seal.
3. Check vent plug on follower plate to be sure it easily threads in and
out. It is recommended to lubricate the threads of the plug to help
prevent possible set up of compound at this point. See 65184X-X
Follower Plate Operator’s Manual.
TO LOWER LIFT:
WARNING PINCH HAZARD. Follower can descend quickly
causing injury. Keep hands clear when aligning with container.
NOTE:Be certain the Follower Plate vent plug has been removed so
that the air trapped between the follower and the material is allowed to
escape from this vent. Captured air between the follower plate and drum
will escape.
NOTE: The lift may hesitate momentarily before starting downward. The
air pressure inside the post air chamber must decrease before it will be-
gin to descend.
1. Disconnect air line from the lift air inlet. Adjust (turn needle valve
knob counter-clockwise) needle valve to lower the pump end into
drum.
2. Replace the vent plug once the material begins to ooze from the vent
opening.
3. Adjust (turn pump air regulator knob counter-clockwise to prevent
over pressurization of pump) knob on pump air regulator.
4. Connect air line to pump air regulator and adjust (turn pump air regu-
lator clockwise) air until pump begins to cycle.
5. Trigger gun to prime pump with material.
TO RAISE LIFT, (NORMAL OPERATION):
1. Disconnect air line from pump air regulator and connect to lift air in-
let. Adjust the follower plate air valve pressure upto approximately 8
psig (.55 bar). DO NO OVERPRESSURIZE THE DRUM to avoid
damage.
NOTE: Air from this valve will only pass when the unit is being raised.
2. Adjust (turn needle valve knob counter-clockwise) air pressure on
lift.
3. Raise the lift high enough to clear the height of the drum. Stop the
lift’s upward travel by adjusting needle valve knob counter-clock-
wise.
TO CHANGE DRUM:
NOTE: The needle valve knob should be turned clockwise to hold lift in
the “UP” Position.
1. Unscrew thumb screw and remove old 5 gallon drum.
2. Place and center a new drum into position. Remove cover. Tighten
thumb screw.
OPERATING INSTRUCTIONS

26.582”
(675 mm)
Needle Valve
1950 Nipple
1/4” - 18 N.P.T.F - 1
Cart / Lift Air Inlet
29850 Gauge
(0- 160 psi.)
Air Inlet
1/4” - 18 N.P.T.F (f)
Vent Plug
Drum Stop
Thumb Screw
Follower Plate
Air Supply Valve
Y6-63-C Screw (4)
(3/8” - 16x3/4”)
Y13-6-C Washer (4)
(3/8”)
Material Outlet
1/2”- 14 N.P.T.F -1 (f)
42.901
(1090 mm)
27.500
(689.5 mm)

NP322L-X
4OF4
PN 97999-776