Innova 4430 User manual

Large Stackable
Refrigerated
Incubator Shaker
MANUAL NO: M1243-0051
Revision J
August 2, 2002
NEW BRUNSWICK SCIENTIFIC CO., INC.
BOX 4005 •44 TALMADGE ROAD •EDISON, NJ 08818-4005
Telephone: [phone] •1-800-631-5417
Fax: [phone] •Telex: 4753012 NBSCO
Internet: http://www.nbsc.com •E-mail: [email protected]

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Innova 4430 Incubator Shakers M1243-0051 User’s Guide

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INTERNATIONAL OFFICES:
THE NETHERLANDS
New Brunswick Scientific BV
Kerkenbos 1101, 6546 BC Nijmegen
P.O Box 6826, 6503 GH Nijmegen
Holland
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
BELGIUM
New Brunswick Scientific NV/SA
’t Veldeke 1
B-1970 Wezembeek-Oppem
België/Belgique
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
FRANCE
New Brunswick Scientific SARL
3, rue des Deux-Boules
75001 Paris
France
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
GERMANY
New Brunswick Scientific GmbH
In Der Au 14
D-72622 Nürtingen
Deutschland
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
UNITED KINGDOM
New Brunswick Scientific (UK) Ltd.
Edison House, 163 Dixons Hill Road
North Mymms, Hatfield, Herts. AL9 7JE
United Kingdom
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
CHINA
New Brunswick Scientific Co., Inc.
9A. Ai Bang Building
585 Ling Ling Road
Shanghai 200030, P.R. China
Tel: [phone]
Fax: [phone]
E-mail: [email protected]
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CAUTION!
This equipment must be operated as described in this
manual. If operational guidelines are not followed,
equipment damage and personal injury can occur.
Please read the entire User’s Guide before attempting to
use this unit.
Do not use this equipment in a hazardous atmosphere or
with hazardous materials for which the equipment was not
designed.
New Brunswick Scientific Co., Inc. (NBS) is not responsible
for any damage to this equipment that may result from the
use of an accessory not manufactured by NBS.
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Copyright Notice
New Brunswick Scientific Company, Inc.
Box 4005 44 Talmadge Road
Edison, New Jersey 08818-4005
©Copyright 2002 New Brunswick Scientific Co., Inc.
All Rights Reserved.
Reproduction, adaptation, or translation without prior written permission from
New Brunswick Scientific is prohibited.
Disclaimer Notice
New Brunswick Scientific Co., Inc. reserves the right to change
information in this document without notice. Updates to information in this
document reflect our commitment to continuing product development and
improvement.
Manual Conventions
NOTE:
Notes contain essential information that
deserves special attention.
CAUTION!
Caution messages appear before procedures
which, if caution is not observed, could result
in damage to the equipment.
WARNING!
Warning messages alert you to specific
procedures or practices which, if not followed
correctly, could result in serious personal
injury.
Bold Text in bold face type emphasizes key words or
phrases.
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Every Instrument manufactured by
the New Brunswick Scientific Co., Inc.
is warranted to be free from defects in material and
workmanship. This apparatus is warranted for 2 years or 10,000
hours (whichever comes later) against faulty components and assembly
and our obligation under this warranty is limited to repairing or
replacing the instrument or part thereof, which shall within 2 years
or 10,000 hours (whichever comes later) after the date of shipment,
prove to be defective after our examination. This warranty does not
extend to any NBS products which have been subjected to misuse,
neglect, accident or improper installation or application;
nor shall it extend to products which have been repaired
or altered outside the NBS factory without
prior authorization from
New Brunswick Scientific Co., Inc.
W A R R A N T Y
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TABLE OF CONTENTS
1OVERVIEW...................................................................................................................................................13
1.1 INNOVA 4430, FRONT VIEW.................................................................................................................14
1.2 SPECIFICATIONS ......................................................................................................................................15
2INSPECTION, VERIFICATION & UNPACKING OF EQUIPMENT...................................................17
2.1 INSPECTION OF BOXES.............................................................................................................................17
2.2 PACKING LIST VERIFICATION..................................................................................................................17
2.3 UNPACKING OF EQUIPMENT ....................................................................................................................17
3PREPARING THE LOCATION..................................................................................................................19
3.1 PHYSICAL LOCATION...............................................................................................................................19
3.2 ENVIRONMENT ........................................................................................................................................19
3.3 ELECTRICAL REQUIREMENTS ..................................................................................................................19
3.4 SPACE REQUIREMENTS............................................................................................................................19
4INSTALLING THE INNOVA 4430.............................................................................................................21
4.1 TOOLS REQUIRED FOR INSTALLATION.....................................................................................................21
4.2 LEVELING A SINGLE SHAKER ..................................................................................................................21
4.3 LEVELING THE OPTIONAL BASE ..............................................................................................................22
4.4 MOUNTING THE INNOVA 4430 ON THE OPTIONAL BASE..........................................................................22
4.5 INSTALLING THE INNOVA 4430 STACKING KIT .......................................................................................24
4.6 STACKING A SECOND INNOVA 4430 SHAKER..........................................................................................25
4.7 STACKING A THIRD INNOVA 4430...........................................................................................................26
5FEATURES....................................................................................................................................................27
5.1 KEYPAD ..................................................................................................................................................27
5.2 LED DISPLAY .........................................................................................................................................27
5.3 USER INTERFACE KEYS...........................................................................................................................28
5.4 STATUS INDICATORS ...............................................................................................................................28
5.5 FUNCTION INDICATORS ...........................................................................................................................29
6GETTING STARTED...................................................................................................................................31
6.1 PLATFORM ASSEMBLIES..........................................................................................................................31
6.2 INSTALLATION OF PLATFORM..................................................................................................................31
6.3 INSTALLATION OF CLAMPS......................................................................................................................32
6.4 ELECTRICAL CONNECTIONS ....................................................................................................................33
6.5 OPTIONAL GASSING PORT KIT ................................................................................................................35
7OPERATION .................................................................................................................................................37
7.1 STARTING THE SHAKER...........................................................................................................................37
7.2 CONTINUOUS (UNLIMITED) RUN.............................................................................................................38
7.3 CHECKING ANY SETPOINT.......................................................................................................................38
7.4 TIMED FUNCTIONS ..................................................................................................................................38
7.5 ALARM FUNCTIONS.................................................................................................................................39
7.6 TEMPERATURE SETPOINT ........................................................................................................................39
7.7 TEMPERATURE OFFSET CALIBRATION.....................................................................................................40
7.8 TOTAL RUNNING TIME ............................................................................................................................41
7.9 MAINT [MAINTENANCE] INDICATOR.......................................................................................................41
7.10 POWER FAILURE......................................................................................................................................41
8PREVENTIVE MAINTENANCE................................................................................................................43
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8.1 CLEANING EXTERNAL SURFACES............................................................................................................43
8.2 FUSE REPLACEMENT ...............................................................................................................................43
8.3 BELT REPLACEMENT ...............................................................................................................................43
9RECORDER ADAPTATION.......................................................................................................................47
10 SERVICE........................................................................................................................................................49
10.1 TROUBLESHOOTING.................................................................................................................................49
10.2 REPLACEMENT PARTS .............................................................................................................................49
10.3 ACCESSORIES ..........................................................................................................................................50
10.3.1 Bolt-On Platforms.........................................................................................................................50
10.3.2 Lift-Out Platforms.........................................................................................................................51
10.3.3 Slide-Out Platform Accessory.......................................................................................................52
10.3.4 Flask Clamps for Universal Platforms:........................................................................................53
10.3.5 Replacement Clamp Hardware Kits .............................................................................................53
10.3.6 Carriers and Test Tubes:..............................................................................................................54
10.3.7 Optional Bases for Innova 4430...................................................................................................54
10.3.8 Stacking Kit for Innova 4430........................................................................................................54
10.3.9 Cleaning Supplies .........................................................................................................................54
11 DRAWINGS...................................................................................................................................................55
11.1 CONTROL SCHEMATICS ...........................................................................................................................55
11.2 100V POWER KIT SCHEMATIC ................................................................................................................60
11.3 LIST OF DRAWINGS .................................................................................................................................62
12 INDEX.............................................................................................................................................................63
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1
1 O OV
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The Innova 4430 Large Stackable Refrigerated Incubator Shakers are large capacity
orbital shakers that utilize an eccentric counter-balanced drive mechanism. They provide
horizontal plane rotary motion in either a 1” (2.54 cm) or a 2” (5 cm) diameter circular
orbit, depending on the model. A Proportional / Integral (PI) microprocessor controller
with instantaneous digital feedback controls the speed over a range of 25-400 rpm for the
1” (2.54 cm) orbit and 25-300 rpm for the 2” (5 cm) orbit.
The Innova 4430 provides temperature control from 15ºC below ambient (subject to a
minimum setpoint of 4ºC) to 80ºC. The Shakers may be operated either continuously or
in a timed mode via a programmable timer for shaking periods of 0.1 to 99.9 hours.
For safe operation, the Innova 4430s are designed with a safety switch that automatically
stops the Shaker mechanism when the door is opened. Additionally, the door can easily
be operated with one hand.
The Innova 4430 is equipped with visual and audible alarms that alert the user to the
following conditions:
• The end of a timed run
• Deviations from speed setpoint
• Deviations from temperature setpoint
• Power failure
• Door open
A wide variety of platforms can be used with the Innova 4430. There are two categories
of platforms: bolt-on and easy lift-out. The easy lift-out platforms (which require Quick
Release Platform Base P/N M1249-0200) allow complete removal without using tools. In
each category, dedicated platforms and universal platforms are available for a variety of
flask sizes. Test tube racks, microtiter plate holders, and test tube rack holders are also
available (a universal platform is needed for all test tube racks and holders). For further
information on these accessories, see Section 10.
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1.1 INNOVA 4430, Front View
This drawing is for reference only. It is not to scale.
Figure 1: Front View
* T = Time Delay
NOTE:
On the right side panel of the Innova 4430, there are two ports that are
plugged. These are Service Access Ports, reserved for use only by NBS
Service Technicians.
On/Off
Power Switch
6.25A SLO-BLO
fuse
1.6A/250 V/T*
main fuse
SEE
EXPANDED
VIEW
BELOW
0.16A/250 V/T*
control fuse
LED display
KEYPAD
Select

START
STOP
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1.2 Specifications
These specifications assume a maximum load of 34 pounds (15.5 kg), including
platforms, clamps, glassware and contents.
Innova 4430 Incubator Shaker
SHAKING
Speed
Control Accuracy
Indication
Stroke/Orbit
25-400 rpm with 1-inch (2.5 cm) stroke or 25-300 rpm with 2-inch (5.1 cm)
stroke or 25-250 rpm with 2-inch (5.1 cm) stroke for 3 units stacked
±1 rpm
3 Digit LED, in 1 rpm increments
1-inch (2.5 cm) or 2-inch (5.1 cm)
TEMPERATURE
Range
Control Accuracy
Indication
Heaters
Refrigeration
15ºC (minimum setpoint 4º C) below ambient temperature to 80°C
±0.1°C from 30-40 °C, ±0.5°C over the remaining range.
3 Digit LED, in 0.1°C increments
Long-life, low-watt density resistance-type heaters with high temperature
thermostats
CFC-free
ALARMS Visible and audible warning indication when speed deviates more than 5
rpm or temperature more than 1°C from setpoints, and when timer has
expired. Audible alarm can be muted.
LED DISPLAY Indicates speed, temperature, running time alarm conditions, and displays
readout of internal clock (actual accumulated operating time). Character
height: 3/8 inch (9.5 mm)
RECORDER OUTPUT 0-5 VDC output for tracking temperature (and speed) with an external
recorder or computer.
SETPOINT RETENTION All setpoints and operating status are retained in non-volatile memory
Automatic Restart Automatic restart after power is restored, indicated by flashing display
Stacking Up to three units may be stacked; the 2nd & 3rd units require a stacking kit.
Drive Triple-eccentric counterbalanced drive with nine permanently lubricated ball
bearings
Drive Motor Solid-state brushless DC motor. Maximum torque 40 oz-in (2880 cm-g)
Safety Unique sensor automatically limits speed of Shaker when overloaded or
unbalanced condition is detected. Drive Interrupt shuts off power to Shaker
when door opens. Acceleration/deceleration circuit prevents sudden starts
and stops, minimizing both splashing and mechanical damage.
Electrical Requirements 100/120/230/240 VAC 50/60 Hz. 1,000 VA per Shaker.
Overall Dimensions
Width
Depth (Front to Back)
Height
Single Unit
51.5" (131 cm)
33" (84 cm)
27" (69 cm)
Two Units
51.5" (131 cm)
33" (84 cm)
52.25" (133 cm)
Three Units
51.5" (131 cm)
33" (84 cm)
77.5” (197 cm)
Chamber Dimensions 34” (86.4 cm) W X 23” (58.4 cm) D X 15.5" (39.4 cm) H clearance above
platform
Chamber Door 32" X 14.5" (81.3 X 36.8 cm) see through door allows for viewing of cultures.
Door swings out and up. Open door position adds 6" (15.2 cm) to depth (D)
dimension and adds 18" to height (H) when open.
Platform Aluminum. Choice of 16.5" X 33.5" (42 X 85 cm) lift-out style, or 18" X 30"
(46 X 76 cm) bolt-on style. Both platform styles are 5/16” (0.79 cm) thick.
Weight Net: 490 lbs (222 kg) Gross: 575 lbs (261 kg)
NOTE: Add 18 in. (45.6 cm) to height and 6 in. (15.2 cm) to depth for door clearance.
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2 I IN
NS SP PE EC CT TI IO ON N,
, V VE
ER RI IF FI IC CA AT TI IO ON N
&
& U UN
NP PA AC CK KI IN NG G O OF F
E
EQ
QU UI IP PM ME EN NT T
2.1 Inspection of Boxes
After you receive your order from New Brunswick Scientific, inspect the boxes carefully
for any damage that may have occurred during shipping. Report any damage to the
carrier and to your local NBS Sales Order Department.
2.2 Packing List Verification
Verify against your NBS packing list that you have received the correct materials.
2.3 Unpacking of Equipment
WARNING!
Do not attempt to lift the Innova 4430 by hand.
Always use a lifter or other suitable equipment when raising or
handling the unit.
To unpack your Innova 4430, you will need the following:
• Hammer
• Forklift or other lifting equipment to lift more than 500 lbs (227 kg)
• Shears to cut ¾-inch (19 mm) wide steel strapping
• Tool to remove 3-inch (7.6 cm) metal staples
Save all packing materials and the Operating Manual. If any part of your order was
damaged during shipping, is missing pieces, or fails to operate properly, please fill out
the Customer Satisfaction Form 6300 and return it by fax.
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3
3 P PR
RE EP PA AR RI IN NG G T TH HE E L
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3.1 Physical Location
It is essential that the instrument be situated in an area where there is sufficient space for
the Shaker and platform to clear walls and obstructions during operation. The surface on
which the unit is placed must be smooth, level, and able to support the Shaker under full
load operating conditions.
WARNING!
REMINDER: Do not attempt to lift the Innova 4430 by hand.
Always use a lifter or other suitable equipment when raising or
handling the unit.
3.2 Environment
The Shaker is designed to operate optimally in the following ambient conditions:
• 5º to 35°C
• 20 to 90% Relative Humidity non-condensing
3.3 Electrical Requirements
100/120 or 230/240 V and 1,000 VA for each Innova 4430.
3.4 Space Requirements
Allow 2 inches (5 cm) around the Shaker for proper ventilation, and 14 inches (36 cm) on
the right side for service access.
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