Innovative Technology BV100 User manual

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GA717-4 BV100 User Manual
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Document Name:
GA717-4 User Manual BV100
Document Version:
1
Date of Release:
Feb-2017
TABLE OF CONTENTS
1DOCUMENT INTRODUCTION ......................................................................................................................... 4
1.1 RELATED DOCUMENTS ..................................................................................................................................... 4
1.2 MANUAL AMENDMENTS .................................................................................................................................. 4
1.3 COPYRIGHT .................................................................................................................................................... 4
1.4 LIMITED WARRANTY ........................................................................................................................................ 4
1.5 PRODUCT SAFETY INFORMATION........................................................................................................................ 5
2PRODUCT INTRODUCTION ............................................................................................................................. 7
2.1 GENERAL DESCRIPTION .................................................................................................................................... 7
2.2 KEY FEATURES ................................................................................................................................................ 7
2.3 TYPICAL APPLICATIONS..................................................................................................................................... 7
2.4 BEZEL OPTIONS............................................................................................................................................... 8
2.5 CASHBOX OPTIONS.......................................................................................................................................... 8
2.6 COMPONENT OVERVIEW .................................................................................................................................. 9
2.7 INTERFACES.................................................................................................................................................... 9
3MECHANICAL INSTALLATION ....................................................................................................................... 10
3.1 COMPATIBILITY .............................................................................................................................................10
3.1.1 Hardware Compatibility .................................................................................................................10
3.1.1.1 Machine Mounting ......................................................................................................................................10
3.1.1.2 Machine Interfacing.....................................................................................................................................10
3.1.1.3 Power Supply................................................................................................................................................11
3.1.2 Software Compatibility ...................................................................................................................11
3.1.2.1 Interface Protocols.......................................................................................................................................11
3.1.2.2 Re-programming ..........................................................................................................................................11
3.2 ENTRANCE WIDTH SETTINGS ...........................................................................................................................12
3.2.1. 66-MM WIDTH SETTING.............................................................................................................................12
3.2.2. 72-MM WIDTH SETTING.............................................................................................................................13
3.3. CASHBOX/BASEPLATE MOUNTING...............................................................................................................14
3.3.1. Cashbox/Baseplate Fitting.............................................................................................................. 14
3.3.2. Cashbox Removal............................................................................................................................ 15
3.4. LOCK MOUNTING .....................................................................................................................................16
3.4.1. Lock Fitting......................................................................................................................................16
3.4.2. Lock Removing ................................................................................................................................ 17
3.4.3. Lock Specifications ..........................................................................................................................18
3.4.4. Lock Cam.........................................................................................................................................18
3.5 MACHINE MOUNTING....................................................................................................................................19
3.5.1. BV100 Position................................................................................................................................ 19
3.5.2. Earth Bonding .................................................................................................................................20
3.5.3. Screw Specifications........................................................................................................................ 20

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4. SOFTWARE INSTALLATION AND CONFIGURATION..................................................................................... 21
4.1 INTRODUCTION ............................................................................................................................................. 21
4.2 SOFTWARE DOWNLOADS................................................................................................................................21
4.3 DRIVERS ......................................................................................................................................................21
4.4 DATASET/FIRMWARE PROGRAMMING..............................................................................................................22
4.4.1. Validator Manager ......................................................................................................................... 22
4.4.1.1. General Description .....................................................................................................................................22
4.4.1.2. System Requirements..................................................................................................................................22
4.4.1.3. Hardware Setup ...........................................................................................................................................22
4.4.1.4. Switching to Programming Mode (SSP) .....................................................................................................23
4.4.1.5. Programming the device .............................................................................................................................24
4.4.2. DA3..................................................................................................................................................25
4.4.2.1. General Description .....................................................................................................................................25
4.4.2.2. System Requirements..................................................................................................................................25
4.4.2.3. Re-programming via DA3 ............................................................................................................................26
4.4.3. Remote Update............................................................................................................................... 28
4.4.4 Configuration Card .........................................................................................................................28
4.4.4.1 General Description .....................................................................................................................................28
4.4.4.2 Re-programming via Configuration Card ...................................................................................................28
5PROTOCOLS AND INTERFACING ..................................................................................................................29
5.1 INTRODUCTION ............................................................................................................................................. 29
5.2 SSP AND ESSP .............................................................................................................................................30
5.2.1 General Description ........................................................................................................................30
5.2.2 Pin Assignments ..............................................................................................................................30
5.2.3 Setup Examples ...............................................................................................................................31
5.3 CCTALK®...................................................................................................................................................... 32
5.3.1 General Description ........................................................................................................................32
5.3.2 Pin Assignments ..............................................................................................................................32
5.3.3 ccTalk®DES Encryption ...................................................................................................................33
5.3.4 Setup example ................................................................................................................................ 33
5.4 SIO AND SI2 ................................................................................................................................................34
5.4.1 General Description ........................................................................................................................34
5.4.2 Pinout..............................................................................................................................................36
5.5 MDB..........................................................................................................................................................37
5.5.1 General Description ........................................................................................................................37
5.5.2 Pinout.............................................................................................................................................. 37
5.5.3 IF5 Interface ....................................................................................................................................38
5.5.4 MDB PSU.........................................................................................................................................38
5.6 PARALLEL..................................................................................................................................................... 41
5.6.1 General Description ........................................................................................................................41
5.6.2 Pinout..............................................................................................................................................41
5.6.3 Inhibit Control ................................................................................................................................. 41
5.6.4 Escrow Control ................................................................................................................................42
5.6.5 Busy Control.................................................................................................................................... 42
5.6.6 Low Power Mode ............................................................................................................................42
5.6.7 IF10 Interface.................................................................................................................................. 42
5.7 BINARY........................................................................................................................................................ 43
5.7.1 General Description ........................................................................................................................ 43
5.7.2 Pinout..............................................................................................................................................43
5.7.3 Inhibit Control ................................................................................................................................. 44
5.7.4 Escrow Control ................................................................................................................................44
5.7.5 Busy Control.................................................................................................................................... 44
5.7.6 Low Power Mode ............................................................................................................................ 44
5.7.7 IF9 Interface .................................................................................................................................... 44

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5.8 PULSE .........................................................................................................................................................45
5.8.1 General Description ........................................................................................................................45
5.8.2 Pinout..............................................................................................................................................45
5.8.3 Inhibit Control ................................................................................................................................. 45
5.8.4 Escrow Control ................................................................................................................................46
5.8.5 Busy Control.................................................................................................................................... 46
5.8.6 Low Power Mode ............................................................................................................................ 46
5.8.7 Credit Hold Function ....................................................................................................................... 47
5.8.8 IF15 Interface .................................................................................................................................. 47
6ROUTINE MAINTENANCE .............................................................................................................................48
6.1 INTRODUCTION ............................................................................................................................................. 48
6.2 RECOMMENDED CLEANING INTERVALS..............................................................................................................48
7FIRST LEVEL SUPPORT ..................................................................................................................................49
7.1 BEZEL LED FLASH CODES................................................................................................................................49
7.2 CONFIGURATION BUTTON FUNCTIONS ..............................................................................................................49
7.3 CHECKING POWER AND COMMUNICATION CONNECTIONS .................................................................................... 50
7.4 PROGRAM CHECK PROCEDURE .........................................................................................................................50
8SECOND LEVEL SUPPORT..............................................................................................................................51
8.1 CLEARING A JAM ...........................................................................................................................................51
8.2 CLEANING THE BV100................................................................................................................................... 52
8.3 CLEARING A CHECKSUM ERROR........................................................................................................................55
8.4 RE-INITIALISATION OF THE SENSORS.................................................................................................................. 56
9TECHNICAL DATA .......................................................................................................................................... 59
9.1 2D PICTURE.................................................................................................................................................. 59
9.2 WEIGHT ...................................................................................................................................................... 59
9.3 ENVIRONMENTAL REQUIREMENTS....................................................................................................................59
9.4 POWER REQUIREMENTS .................................................................................................................................60
9.4.1 Supply Voltages .............................................................................................................................. 60
9.4.2 Supply Currents ............................................................................................................................... 60
9.4.3 Power Supply Guidance ..................................................................................................................60
9.5 INTERFACE LOGIC LEVELS................................................................................................................................60
9.6 RELIABILITY DATA..........................................................................................................................................60
9.7 MEDIA REQUIREMENTS ..................................................................................................................................60
10 COMPLIANCES AND APPROVALS................................................................................................................. 61
10.1 EC DECLARATION OF CONFORMITY.............................................................................................................. 61
11 APPENDIX...................................................................................................................................................... 62
11.1 CABLE DRAWINGS.....................................................................................................................................62
11.2 CONNECTOR SPECIFICATIONS...................................................................................................................... 64
11.3 LOCK SPECIFICATIONS................................................................................................................................65
11.4 CCTALK DES ENCRYPTION –TRUSTED MODE ................................................................................................66
11.5 ESCROW CONTROL ...................................................................................................................................67
11.5.1 Escrow Timing Diagram .............................................................................................................68
11.6 LOW POWER MODE TIMING DIAGRAM.........................................................................................................69
11.7 FILE NAMING CONVENTION …………………………………………………………………………………………………………………70

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1DOCUMENT INTRODUCTION
1.1 Related Documents
This document should be read together with the following:
For SSP/eSSP protocol description:
Protocol Manual –SSP (GA138): SSP Interface Protocol Specification for integration
SSP Implementation Guide (GA973): Information for programmers and integrators
For other third party interface protocols please contact:
[e-mail].
1.2 Manual Amendments
Rev.
Date
Amendment Details
Issued by
1.0
02.02.2017
First Issue
IM
1.3 Copyright
This manual set is Copyright © Innovative Technology Ltd. 2017. No part of this
publication may be reproduced in any form or by any means used to make any
derivative such as translation, transformation, or adaptation without permission from
Innovative Technology Ltd. The contents of this manual set may be subject to
change without prior notice.
1.4 Limited Warranty
Innovative Technology Ltd warrants each of its hardware products to be free from
defects in workmanship and materials under normal use and service for a period
commencing on the date of purchase from Innovative Technology Ltd or its
Authorized Reseller, and extending for the length of time stipulated by Innovative
Technology Ltd.
A list of Innovative Technology Ltd offices can be found in every section of this
manual set. If the product proves defective within the applicable warranty period,
Innovative Technology Ltd will repair or replace the product. Innovative Technology
Ltd shall have the sole discretion whether to repair or replace, and any replacement
product supplied may be new or reconditioned.
The foregoing warranties and remedies are exclusive and are in lieu of all other
warranties, expressed or implied, either in fact or by operation of law, statutory or
otherwise, including warranties of merchantability and fitness for a particular
purpose.
Innovative Technology Ltd shall not be liable under this warranty if it’s testing and
examination disclose that the alleged defect in the product does not exist or was
caused by the customer's or any third person's misuse, neglect, improper installation
or testing, unauthorized attempts to repair, or any other cause beyond the range of
the intended use. In no event will Innovative Technology Ltd be liable for any
damages, including loss of profits, cost of cover or other incidental, consequential or
indirect damages arising out the installation, maintenance, use, performance, failure
or interruption of an Innovative Technology Ltd product, however caused.

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Innovative Technology Ltd is not responsible for any loss, harm, or damage caused
by the installation and use of this product. This does not affect your local statutory
rights. If in doubt please contact Innovative Technology for details of any changes.
Innovative Technology Ltd has a policy of continual product improvement. As a
result the products supplied may vary from the specification described here.
Innovative Technology Ltd does not accept liability for any errors or omissions
contained within this document. Innovative Technology Ltd shall not incur any
penalties arising out of the adherence to, interpretation of, or reliance on, this
standard.
1.5 Product Safety Information
Throughout this user manual, we may draw your attention to key safety points that
you should be aware of when using or maintaining the product.
These safety points will be highlighted in a box, like this:
Caution!
This is an example text.
This user manual and the information it contains is only applicable to the model
stated on the front cover, and must not be used with any other make or model.

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Safety Notice! Read before using this product!
Safety Notice - Warning. Ensure power is removed before allowing access to the inside of this product. Ensure
any static build up is discharged before allowing access to any part of this product or media contained. Always
earth this product/base plate in accordance with the manual.
For use only in or with complete equipment where the acceptability of the combination is determined by UL LLC.
When installed in an end-product, consideration must be given to the following:
•The power supply terminals and/or connectors are: Not investigated for field wiring
•The investigated Pollution Degree is: 2
•The following end-product enclosures are required: Mechanical, Fire
Sicherheitshinweis –Warnung: Es muss sichergestellt werden, dass das Gerät von der Versorgungsspannung
getrennt wird, bevor ein Eingriff in das Innere des Gerätes erfolgt. Es muss sichergestellt werden, dass jegliche
statische Aufladung des Gerätes entladen wird, bevor auf das Gerät oder auf innerhalb des Gerätes befindliche
Objekte zugegriffen wird. Die Erdung des Gerätes muss immer gemäß Handbuch erfolgen.
Nur für die Verwendung in oder mit kompletter Ausstattung, dessen Eignung und Kombination von der UL LLC
ermittelt wurde. Bei der Installation in einem Endproduckt, muss folgendes berücksichtigt werden:
•Die Spannungsversorgungsklemmen und/oder Verbinder sind: Feldverkabelung wurde nicht untersucht
•Der untersuchte Verschmutzungsgrad ist: 2
•Folgende Anforderungen an die Gehäuse des Endproduktes sind gefordert: Mechanisch, Feuer
Aviso de seguridad: Asegúrese de que la alimentación está desconectada y de que toda la energía estática es
descargada antes de manipular este producto. Conecte a tierra la chapa base de la manera que se indica en el
manual.
Solo para uso con dispositivos con los cuales la compatibilidad ha sido certificada por UL LLC. Tras su instalación
en producto acabado, tener en cuenta lo siguiente:
•Los conectores y terminales de alimentación son: No se ha investigado/especificado cableado externo.
•El grado de contaminación determinado es: 2
•Los siguientes manuales/certificados de producto final son requeridos: Mecánico, Fuego
Avis de sécurité : Assurez-vous que l'alimentation est coupée et que toute l'énergie statique est déchargé avant
de manipuler ce produit. Connecter à la terre, la plaque de base à la manière indiquée dans le manuel.
A utiliser Seulement avec les dispositifs dont la compatibilité a été certifiée par UL LLC. Après son installation
dans le produit fini, prendre en considération ce qui suit:-
•Les connecteurs et les bornes d'alimentation sont : cela n’a pas été étudié/spécifié câblage externe.
•Le degré de contamination déterminé est: 2
•Les manuels suivants / les certificats du produit final sont nécessaires : mécanique, incendie
Bezpečnostní upozornění. Před manipulací uvnitř tohoto produktu se ujistěte, že je produkt odpojen od zdroje
elektrického napětí. Ujistěte se, že jakýkoliv elektrostatický náboj byl vybit před manipulací s jakoukoliv částí
tohoto produktu nebo obsaženým médiem. Vždy uzemněte tento produkt/základovou desku v souladu s návodem.
Pouze pro použití v nebo s kompletním vybavením, kde je přijatelnost kombinace určena UL LLC. Při instalaci v
konečném produktu je třeba zvážit nasledující:
•Napájecí svorky a/nebo konektory: Nejsou sledované pro externí kabeláž
•Sledovaný stupeň znečištění je: 2
•Následující krytí konečného produktu jsou požadované: Mechanické, Protipožární
Инструкция по безопасности –Внимание. Убедитесь, что питание отключено, прежде чем разбирать
устройство. Убедитесь, что полностью отсутствует статическое напряжение, прежде чем открывать или
разбирать устройство. Всегда используйте заземление при эксплуатации устройства/основной платы в
соответствии с инструкцией.
Использовать только в полной комплектации, определяемой UL LLC. При установке в конечном продукте,
внимание следует уделять следующему:
• Электропитание терминалов и/или коннекторов: Не исследовано в клиентских условиях
• Исследуемая степень загрязнения: 2
• Ограждайте устройство при установке в конечном продукте от следующих видов повреждений:
Механическое воздействие, Огонь

GA717-4 BV100 User Manual
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2PRODUCT INTRODUCTION
2.1 General Description
The BV100 is a versatile bill acceptor with modular cashbox options, suitable for
most applications. Designed for easy installation the BV100 supports all standard protocols
and has a high acceptance rate for multi-currencies. Future-proof, the unit can be updated
quickly and easily via USB, PC or handheld programmer.
2.2 Key Features
•Versatile design
•Industry standard protocols
•Quick transactions
•Takes more cash
2.3 Typical Applications
•Gaming
•Amusement
•Vending
•Retail & Kiosk

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2.4 Bezel Options
Not depending on width, one only bezel used in BV100.
See section 3.2 for details.
Additionally, for 66mm width -
ITL Part Number
Description
Details
PM00701
BV100 Side Plate Left 66mm
http://innovative-
technology.com/shop/bv100-
spares/bv100-side-plate-left-66mm-
detail
PM00702
BV100 Side Plate Right 66mm
http://innovative-
technology.com/shop/bv100-
spares/bv100-side-plate-right-66mm-
detail
Additionally, for 72mm width -
ITL Part Number
Description
Details
PM00761
BV100 Side Plate Left 72mm
http://innovative-
technology.com/shop/bv100-
spares/bv100-side-plate-left-72mm-
detail
PM00762
BV100 Side Plate Right 72 mm
http://innovative-
technology.com/shop/bv100-
spares/bv100-side-plate-right-72mm-
detail
2.5 Cashbox Options
Four cashbox types are available:
ITL Part Number
Description
Details
PA00711
BV100 300 Bill Cashbox
http://innovative-
technology.com/shop/bv100-
spares/bv100-standard-cashbox-300-
bills-detail
PA00712
BV100 550 Bill Cashbox
http://innovative-
technology.com/shop/bv100-
spares/bv100-550-bill-cashbox-detail
PA00713
BV100 800 Bill Cashbox
http://innovative-
technology.com/shop/bv100-
spares/bv100-800-bill-cashbox-detail
PA00719
BV100 1050 Bill Cashbox
http://innovative-
technology.com/shop/bv100-
spares/bv100-1050-bill-cashbox-detail

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2.6 Component Overview
2.7 Interfaces
MDB Expansion 16-pin Configuration USB Slot
Slot Interface Slot Button
Refer to section 8.2 for Configuration Button functions list.

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3MECHANICAL INSTALLATION
3.1 Compatibility
3.1.1 Hardware Compatibility
3.1.1.1 Machine Mounting
Assuming the suitable bezel type has been ordered the BV100 can be used as fitting
replacement for the following products:
•NV4 (NV4 to NV10 Converter Kit may be required)
•NV7
•NV7M
•NV8
•NV8M
•NV9
•NV10 (free place for cashbox requiring)
•BV20 (free place for cashbox requiring)
•BV50 (66 mm only)
•NV9 Range (With Vertical Bezel)
The BV100 may not be used as fitting replacement for the following products:
•NV150
•NV9 Range (With Horizontal Bezel)
•NV200
•Etc.
Innovative Technology Ltd. has a policy of continuous product improvement. Due to
design changes, older model or product bezels (and cashboxes) may not be
compatible with the BV100. However, new product deliveries always include a bezel
(and cashbox) that must be used.
Caution!
Only use bezel (and cashbox)
delivered with the product!
3.1.1.2 Machine Interfacing
By design the BV100 is pin to pin compatible with the suitable fitting replacement
products listed above. No changes to existing machine harnessing are required.

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3.1.1.3 Power Supply
It is vital that the BV100 is connected to a power supply being able to provide
the required power environment. A weak power supply causes malfunctioning of the
BV100 such like note rejects or missing credits. If the BV100 is used as a fitting
replacement for an older model or product we recommend checking the power
supply specifications of the machine. The power supply of the machine might be
designed for the older model or product but not suitable for the BV100. The BV100
might have higher power consumption. Refer to Section 10.5 for full power
requirement details of the BV100.
Caution!
A weak power supply causes
malfunctioning!
3.1.2 Software Compatibility
3.1.2.1 Interface Protocols
When using the BV100 as a fitting replacement for an older model or product some
events such like credits may be given earlier. This is due to improved firmware
routines and faster motors being used. This may cause missing events such like
credits in those host machines where timeouts are defined for the older model or
product. Please contact the machine manufacturer for full compatibility of the
BV100.
Caution!
Timing issues may cause missing
events such like credits!
3.1.2.2 Re-programming
For re-programming the BV100 always use the latest version of Validator Manager
available for download on our website. Older versions may not support the BV100.
For further details on Re-programming the BV100 refer to 4.4.1.5.
Caution!
Older versions of Validator Manager may not support the BV100!

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3.2 Entrance Width settings
3.2.1. 66-mm width setting
1. Mount Left and Right 66mm
side plates (see section 2.4 for
details):
2. Use Standard BV100 bezel:
Use 66mm dataset file
File can be downloaded from ITL
website/downloading section

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3.2.2. 72-mm width setting
1. Mount Left and Right 72mm
side plates (see section 2.4 for
details):
2. Use Standard BV100 bezel:
Use 72mm dataset file
File can be downloaded from ITL
website/downloading section

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3.3. Cashbox/Baseplate Mounting
3.3.1. Cashbox/Baseplate Fitting
1. Attach Cashbox Inserting
Sleeves into the Grooves
2. Close the cover

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3.3.2. Cashbox Removal
1. Pull Red
Plastic Clip
2. Take Off
Cashbox

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3.4. Lock Mounting
3.4.1. Lock Fitting
1. Unpick stacker from
the clips and take
off the stacker
2. Pull off security
cover
3. Insert Lock and
locking cam instead
of removed part

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3.4.2. Lock Removing
1. Unpick stacker
from the clips
and take off
the stacker
1. Take off
Lock and locking
cam

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3.4.3. Lock Specifications
Locks for the BV100 are available from Innovative Technology Ltd.
ITL Part Number:
PA00650
Webshop Link:
http://innovative-technology.com/shop/bv100-spares/lock-detail
However, there are various lock manufacturers and distributors.
Refer to Appendix 12.3 for lock specification.
3.4.4. Lock Cam
The following Lock Cam needs to be ordered from Innovative Technology Ltd.
additionally to the lock for full locking capability.
ITL Part Number:
MC00299
Webshop Link:
http://innovative-technology.com/shop/bv100-spares/locking-cam-detail

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3.5 Machine Mounting
3.5.1. BV100 Position