Inova Automation NICE1000+ User manual

INOVA AUTOMATION NICE Series Integrated Elevator Solution –NICE1000+ Quick Start-Up Guide V1.0
1
Sr No
Subject
Page
1
Safety Information and Precautions
2
2
Product Information
3
1
Connection of peripheral electrical Devices
3
2
System configuration of NICE1000+
4
3
Designation Rules and Nameplate
5
4
Models, Power, Current Rating and DBR requirements
7
5
Physical Appearance and Mounting Dimensions
8
6
Mechanical Installation
9
7
NICE Power terminal & MCTC-MCB-G Main Control Board Details
10
8
Description of the MCTC-KZ-D Extension Card
12
9
Selection and Use of the MCTC-PG Card
14
3
Elevator Hoistway Switches and Sensor Installation
17
1
Terminal floor switches mounting position
17
2
Installation of levelling Plate/Flag and Switches
18
4
Complete Electrical configuration of NICE1000+ all Field Interface
20
5
Initial Start-up Commissioning
21
1
Identify the NICE 1000 control Panel components
21
2
Verification of Controller and Field wiring
21
3
Check list for NICE1000+ Initial Power Up
22
4
Remote MDKE LED Keypad function
23
5
Input and Output functional sequence of Main Control Board (MCTC-MCB-H) of NICE 1000+
24
6
Input terminal LED Sequence for Main Control Board (MCB) while Initial start-Up
25
7
NICE1000+ Start-up Parameterisation
26
8
Commissioning at Inspection Speed
27
9
Inspection Running
30
6
Normal/High Speed Operation
31
1
Elevator Shaft Learning Process
31
2
Door operator commissioning
32
3
Normal Operation & Its Signal Verification
34
4
Floor Level Adjustment
35
5
Car & Landing Calls configuration
35
6
Floor display Setting
36
7
Rescue function using UPS ready on power failure
37
8
Load Weigh Function
38
9
Ride Comfort Fine Tuning
39
7
Function Code Table
40
1
Meaning of each column in Function Code Table
40
2
Function Code Group
40
3
Function Code in details
40
8
Fault Information and Troubleshooting
72
1
Description of Fault Information
72
2
Fault Levels
72
3
Fault Information and Troubleshooting
73

INOVA AUTOMATION NICE Series Integrated Elevator Solution –NICE1000+ Quick Start-Up Guide V1.0
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1. Safety Information and Precautions
DANGER WARNING CAUTION
NICE1000+ Integrated Elevator controller should only be installed, commissioned and maintained by qualified
and competent personnel
Before power is applied to the controller, ensure all covers are fitted to the controller and is fitted in a suitable
enclosure
Dangerous high voltages are present when the input power supply is connected to the controller
Before attempting any work on the controller or motor or power connected other elevator equipment, isolate and
lock off the input power supply
After disconnecting the supply, wait at least 10 minutes to let the controller’s internal capacitors discharge
completely before removing the cover. Prove dead using a voltage tester
Wiring must be performed only by qualified personnel under instructions described in suitable electrical wiring
diagram and user manual
Ensure that the cabling satisfies the EMC requirements and local codes. Use wire sizes recommended in the
manual
Use the shielded cable for the encoder, and ensure that the shield is reliably grounded at one end
Do not touch the rotating part of the motor during the motor auto-tuning or running
Do not start/stop the controller by turning on or off the contactor
When mounting the controller, ensure sufficient cooling is provided in and around
Do not attempt to carry out any repair of the drive. In the case of suspected fault or malfunction, contact your local
supplier
Never connect the mains power supply to the Output terminals U, V, W
The drive must be installed within the limits specified in the technical data section
The motor must be used within the manufacturer’s guidelines
Failure to comply above Safety information and Precautions will result in potential risk of severe or minor personal
injury or even death and/or equipment damage

INOVA AUTOMATION NICE Series Integrated Elevator Solution –NICE1000+ Quick Start-Up Guide V1.0
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2. Product Information
2.1. Connection of peripheral electrical Devices
Ground
AC input reactor
Electromagnetic
contactor
Molded case circuit
breaker (MCCB) or
earth leakage circuit
breaker (ELCB)
Three-phase AC
power supply
Braking resistor
Noise filter on
input side
To guarantee safety, use an
electromagnetic contactor. Do not
use it to start or stop the controller
because such operation reduces
the service life of the controller.
Select a proper breaker to
resist large in-rush current
that flows into the controller
at power-on.
Use within the allowable
power supply specification of
the controller.
Reliably ground the
motor and the
controller to prevent
electric shock.
Reduce the
electromagnetic
interference on
the input side.
P(+)
BR
Braking
unit
+
-Motor
MF.K
RUN STOP
RES
QUICK
PRG ENTER
RUN LOCAL/REMOT FED/REV TUNE/TC
RPM %
A VHz
External operation panel
Output
reactor
Ground
Ground
Operation box
Hall display
board
Bottom floor
Top floor
Hall display
board
2
4
5
78
6
3
1
Suppress the high order harmonic
to improve the power factor.
NICE1000new
integrated elevator
controller

INOVA AUTOMATION NICE Series Integrated Elevator Solution –NICE1000+ Quick Start-Up Guide V1.0
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2.2. System configuration of NICE1000+
The NICE1000+ Integrated Elevator Control Solution combines the functions of both Elevator control and High
performance vector AC Drive.

INOVA AUTOMATION NICE Series Integrated Elevator Solution –NICE1000+ Quick Start-Up Guide V1.0
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2.3. Designation Rules and Nameplate
NICE
-
L
-
H
-
40
07
2.4. Technical Specifications
Basic Specifications
Maximum Frequency
99Hz
Carrier Frequency
2-16 kHz, adjusted automatically based on the load features
Motor control mode
Sensor-less vector control (SVC)
Closed-loop vector control (CLVC)
Voltage/Frequency (V/F) control
Start-up torque
0.5 Hz: 180% (SVC)
0 Hz: 200% (CLVC)
Speed adjustment range
1:100 (SVC)
1:1000 (CLVC)
1:50 (V/F)
Speed stability accuracy
±0.5% (SVC)
±0.05% (CLVC)
Torque control accuracy
±5% (CLVC)
Overload
60s for 150% of the rated current,
1s for 200% of the rated current
MODEL: NICE-L-H-4007
INPUT: 3PH AC 380~440V 36A 50/60HZ
OUTPUT: 3PH AC 0~440V 33A 0~90HZ 15KW
S/N: 010150602803825403
Suzhou MONARCH Control Technology Co. Ltd
Nice Series
Specialized For Door
Machine
H –Synchronous
H1 - Asynchronous
20 –Single Phase 220VAC
40 –Three Phase 415VAC
Motor Power
02
2.2KW
03
3.7KW
.
.
37
37KW
45
45KW

INOVA AUTOMATION NICE Series Integrated Elevator Solution –NICE1000+ Quick Start-Up Guide V1.0
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Motor auto-tuning
With-load auto-tuning; no-load auto-tuning
Distance control
Direct travel ride mode in which the levelling position can be
adjusted flexibly
Basic Specifications
Acceleration/
Deceleration curve
N curves generated automatically
Slow-down
New reliable slow-down function, automatically identifying
the position of the slow-down shelf
Shaft auto-tuning
32-bit data, recording the position in the shaft accurately
Levelling adjustment
Flexible and easy levelling adjustment function
Start-up torque compensation
Load cell start-up pre-torque compensation
No-load-cell start-up pre-torque self-adaption
Test function
Easy to implement multiple elevators commissioning functions
Fault protection
Solutions to different levels of elevator faults
Intelligent
management
Remote monitoring, user management, and group control
adjustment
Security check of
peripheral devices
after power-on
Security check of peripheral devices, such as grounding and
short circuit, after power-on
Status monitor
Monitoring the state of feedback signals to ensure that the
elevator works properly
I/O feature
Digital input (DI)
24 x DI - Input specification: 24 V, 5 mA
3 higher-voltage detection input terminals of safety circuit and
door lock circuit Input specification: 95−125 V
Floor input/output
50 floor button inputs/outputs; functions set flexibly
Analog input (AI)
AI (voltage range: –10 V to +10 V)
Communication
port
1 CANbus communication ports
1 Modbus communication port
Output terminal
block
27 relay outputs
The terminals can be allocated with different functions.
Encoder interface
Supporting different encoders by using an optional PG card
Operation and
display
Keypad
Used for shaft auto-tuning
LED operation
panel
5-digit LED display, querying/modifying most parameters and
monitoring the system state
NEMS software
Connecting the control system and the host computer,
convenient for querying/motoring the system state.
Environment
Altitude
Below 1000 m (de-rated 1% for each 100 m higher)
Ambient
temperature
–10°C to 50°C (de-rated if the ambient temperature is above
40°C)
Humidity
Maximum relative humidity 95%, non-condensing
Vibration
Maximum vibration: 5.9 m/s2 (0.6 g)
Storage
temperature
-20°C to 60°C
IP level
IP20
Pollution degree
PD2
Power distribution
system
TN, TT

INOVA AUTOMATION NICE Series Integrated Elevator Solution –NICE1000+ Quick Start-Up Guide V1.0
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2.4. Models, Power, Current Rating and DBR requirements
Model
Power
Capacity
(KVA)
Input
Current
(A)
Output
Current
(A)
Adaptable
Motor Power
(KW)
DBR
Resistance
( to  )
DBR
Power
(Watts)
Braking Unit
Single phase 220VAC, Range -15% to 20%
NICE-L-H/H1-2002
2.0
9.2
5.2
1.1
145~125
≥300
Built-in
NICE-L-H/H1-2003
2.9
13.3
7.5
1.5
105~90
≥450
220-NICE-L-H/H1-4007
3.9
17.9
10.3
2.2
72~63
≥600
220-NICE-L-H/H1-4011
5.9
25.3
15.5
3.7
43~37
≥1100
220-NICE-L-H/H1-4015
7.3
31.3
19
4.0
40~35
≥1200
220-NICE-L-H/H1-4018
8.6
34.6
22.5
5.5
29~25
≥1600
220-NICE-L-H/H1-4022
10.6
42.6
27.7
11
18~16
≥3500
220-NICE-L-H/H1-4030
13.1
52.6
34.6
15
13~13
≥4500
Three phase 220VAC, Range -15% to 20%
NICE-L-H/H1-2002
4.0
11.0
9.6
2.2
72~65
≥600
Built-in
NICE-L-H/H1-2003
5.9
17.0
14.0
3.7
54~50
≥1100
220-NICE-L-H/H1-4007
7.0
20.5
18.0
4.0
40~35
≥1200
220-NICE-L-H/H1-4011
10.0
29.0
27.0
5.5
29~25
≥1600
220-NICE-L-H/H1-4015
12.6
36.0
33.0
7.5
26~22
≥2500
220-NICE-L-H/H1-4018
15.0
41.0
39.0
11.0
14.5~13
≥3500
220-NICE-L-H/H1-4022
18.3
49.0
48.0
15.0
13~12.5
≥4500
220-NICE-L-H/H1-4030
23.0
62.0
60.0
18.5
12.5~12
≥5500
Three phase 380 to 480VAC, Range -15% to 10%
NICE-L-H/H1-4002
4.0
6.5
5.1
2.2
290~230
≥600
Built-in
NICE-L-H/H1-4003
5.9
10.5
9.0
3.7
170~135
≥1100
NICE-L-H/H1-4005
8.9
14.8
13.0
5.5
115~90
≥1600
NICE-L-H/H1-4007
11.0
20.5
18.0
7.5
85~65
≥2500
NICE-L-H/H1-4011
17.0
29.0
27.0
11.0
55~43
≥3500
NICE-L-H/H1-4015
21.0
36.0
33.0
15.0
43~35
≥4500
NICE-L-H/H1-4018
24.0
41.0
39.0
18.5
34~25
≥5500
NICE-L-H/H1-4022
30.0
49.5
48.0
22.0
24~22
≥6500
NICE-L-H/H1-4030
40.0
62.0
60.0
30.0
20~16
≥9000
NICE-L-H/H1-4037
57.0
77.0
75.0
37.0
16~13
≥11000
MDBUN-60-T
NICE-L-H/H1-4045
69.0
93.0
91.0
45.0
14~11
≥13500
NICE-L-H/H1-4055
85.0
113.0
112.0
55.0
12~10
≥16500
MDBUN-90-T

INOVA AUTOMATION NICE Series Integrated Elevator Solution –NICE1000+ Quick Start-Up Guide V1.0
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2.5.Physical Appearance and Mounting Dimensions
L structure between 2.2 –15 KW L structure between 18 –37 KW
L structure between 45 –55 KW
Controller Model
A
(mm)
B
(mm)
H
(mm)
W (mm)
D
(mm)
Hole
Diameter
(mm)
Gross
Weight
(kg)
Single-phase/Three-phase 220 VAC, range: -15% to 20%
NICE-L-H-2002
150
334.5
347
223
143
6.5
5.5
NICE-L-H-2003
220-NICE-L-H-4007
150
334.5
347
223
173.5
6.5
7
220-NICE-L-H-4011
220-NICE-L-H-4015
220-NICE-L-H-4018
195
335
350
210
192
6
9.1
220-NICE-L-H-4022
220-NICE-L-H-4030
230
380
400
250
220
7
17
Three-phase 380 to 480VAC, range: -15% to 10%
NICE-L-H-4002
150
334.5
347
223
143
6.5
5.5
NICE-L-H-4003
NICE-L-H-4005
NICE-L-H-4007
150
334.5
347
223
173.5
6.5
7
NICE-L-H-4011
NICE-L-H-4015
NICE-L-H-4018
195
335
350
210
192
6
9.1
NICE-L-H-4022
NICE-L-H-4030
230
380
400
250
220
7
17
NICE-L-H-4037
NICE-L-H-4045
245
580
525
300
275
10
35
NICE-L-H-4055

INOVA AUTOMATION NICE Series Integrated Elevator Solution –NICE1000+ Quick Start-Up Guide V1.0
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2.6. Mechanical Installation
Pay attention to the following points when designing the control cabinet:
The temperature inside the cabinet must not rise to 10°C higher than the temperature outside the cabinet
A closed control cabinet must be equipped with a fan (or other air cooling device such as air conditioner) to
ensure air circulation
The air from the fan must not blow directly to the drive unit because this can easily cause dust adhesion and
further a fault on the drive unit
A vent must be available at bottom of the control cabinet to form bottom-up air flow, which prevents heat island
effect on the surface of components or partial thermal conductivity effect
If the fan does not meet the cooling requirements, install an air conditioner in the cabinet or in the equipment
room. Note that the temperature inside the cabinet must not be too low; otherwise, condensation may occur,
causing short-circuit of components
For special environment where the temperature is high but cannot be reduced effectively, de-rate the controller
during use.
Power
Clearance Requirement
1.1 to 18KW
A ≥ 10 mm
B ≥ 100 mm
22 to 55KW
A ≥ 50 mm
B ≥ 100 mm

INOVA AUTOMATION NICE Series Integrated Elevator Solution –NICE1000+ Quick Start-Up Guide V1.0
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2.7. NICE Power terminal & MCTC-MCB-G Main Control Board Details
Actual NICE1000+ unit with Encoder PG card NICE1000+ Unit Terminal Details
2.7.1 Description of Power Terminal of NICE
Terminal
Name
Description
R,S,T
3-Phase power input terminal
Input 3-phase AC380 to 480V
(+), (-)
Positive and Negative terminals of
DC bus
Connect the external braking unit and energy feedback unit for
models of 37 kW and above
(+), PB(P)
Terminals for brake resistor
(+), PB: Connect the braking resistor for models of below 37 kW
(+), (P): Connect the DC reactor for models of 37 kW and above
At delivery, the (+) and P terminals are shorted with the jumper
bar. If you need not connect the DC reactor, do not remove the
jumper bar.
U,V,W
Controller Output Power Terminal
Connect to the three phase Hoist Motor
PE
Grounding Terminal
Must be connected with Earth/Ground Bus bar
2.7.2 Description of indicators on the MCB
Mark
Terminal Name
Function Description
ER
Fault indicator
When a fault occurs on the controller, this indicator is ON (red).
OK
Normal running indicator
When the controller is in normal running state, this indicator is ON
(green).
CAN
Parallel control
communication indicator
This indicator is steady ON (green) when communication for parallel
control is enabled, and blinks when the running in parallel mode is
normal.
L1 to L26
Button input indicator
This indicator is ON (green) when the button input is active.
X1 to X27
Input signal indicator
This indicator is ON (green) when the external input is active.
Y0 to Y22
Output signal indicator
This indicator is ON (green) when the system output is active.

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2.7.3 Description of Main Control Board (MCB) Terminals
Mark
Code
Terminal
Name
Function Description
Terminal Arrangement
CN2
CN4
24V/COM
External 24
VDC power
supply
24 VDC power supply for the entire
board
L1 to L26
Button
function
selection
Button input and button indicator
output, 24 V power for button
illumination
CN1
CN6
24V/COM
External 24
VDC power
supply
24 VDC power supply for the entire
board
X1 to X24
DI
Input voltage range: 10–30 VDC
Input impedance: 4.7 kΩ Opto-
coupler isolation
Input current limit: 5 mA
Functions set in F5-01 to F5-24
AI-M/AI
AI
Used for the analog load cell device
CN7
X25 to X27/
XCM
Higher-
voltage
detection
terminal
Input voltage range: 110 VAC±15%
110 VDC±20% for safety circuit and
door lock circuit, function set in F5-25
to F5-27
Y0/M0 to
X27
Y3/M3
Relay output
Normally-open (NO),
maximum current and
voltage rating: 5 A, 250 VAC Function
set in F7-00 to F7-03
CN8
CN9
Y6 to Y22
Relay output
NO, maximum current and voltage
rating: 5 A, 250 VAC
or 5 A, 30 DC
Function set in F7-06 to
F7-22
YM1 to
YM3
COM for
relay
output
YM1 is COM for Y6 to Y9;
YM2 is COM for Y10 to Y16;
YM3 is COM for Y17 to Y22
CN3
MOD+/-
Reserved
-
CAN+/-
CAN bus
differential
signal
CAN bus communication
interface, used for parallel control
GND
Ground
Must be grounded
CN5
Interface for extension board MCTC-KZ-D

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CN10
USB
interface
Communication
•• Used to connect the
external Bluetooth module for
commissioning via
Android cell phone
(not supporting English version
currently)
•• Used to burn the MCB program
•• Used for residential
monitoring
CN12
RJ45
interface
Interface for
operation panel
Used to connect the
operation panel
J12
Interface for connecting the PG card
J9/
J10
Factory reserved. Do not short them randomly. Otherwise, the
controller may not work properly
2.8. Description of the MCTC-KZ-D Extension Card
The extension card is mainly used for extension of floor call button inputs and relay outputs.
2.8.1 Appearance and installation of the MCTC-KZ-D
Actual Appearance of MCTC-KZ-D NICE1000+ connected with MCTC-KZ-D

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2.8.2 Mounting dimensions of the MCTC-KZ-D
2.8.3 Function description of terminals
Mark
Code
Terminal
Name
Function Description
Terminal Arrangement
CN3
CN4
L27 to L38
Button
function
selection
Button input and button
indicator output, 24 V power for
button
illumination
L39 to L50
Button
function
selection
Button input and button
indicator output, 24 V power for
button
illumination
CN1
YM/Y4/Y5/Y2
3 to Y27
Relay output
Normally-open (NO),
maximum current and
voltage rating:
5 A, 250 VAC
Function set in F7-03 to
F7-27
CN2
Interface for connection to the MCB
2.8.4 Description of indicators on the MCTC-KZ-D
Mark
Terminal Name
Function Description
L27 to L50
Extension button signal
collection/feedback
indicator
When the extension floor button input signal is active and the response
signal is output, this indicator is ON (green).
Y4, Y5,
Y23 to Y27
Extension relay output
signal indicator
When the extension relay output of the system is active, this indicator is
ON (green).

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2.9 Selection and Use of the MCTC-PG Card
The NICE1000new can implement CLVC only with use of the MCTC-PG card
Directly insert the J1 terminal of the MCTC-PG card into the J12 terminal of the controller
2.9.1 Appearance of the MCTC-PG card and its installation on the controller
2.9.2 Selection of the MCTC-PG card models
Encoder Type
Adaptable PG Card
Appearance
Push-pull encoder
Open-collector incremental
Encoder
MCTC-PG-A2
UVW encoder
MCTC-PG-D
SIN/COS encoder
MCTC-PG-E

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Absolute encoder
(ECN413/1313)
MCTC-PG-F1
2.9.3 Details on Different Encoders wiring configuration with different PG Cards

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3. Elevator Hoistway Switches and Sensor Installation
3.1 Terminal floor switches mounting position
In the formula, "L" indicates the slow-down distance, "V" indicates the F0-04 (Rated elevator speed), and "F3-08"
indicates the special deceleration rate.
The default value of F3-08 (Special deceleration rate) is 0.5 m/s2. The slow-down distances calculated based on
different rated elevator speeds are listed in the following table:
Rated Elevator Speed (F0-04) m/s
0.4
0.5
0.63
0.75
1.0
1.5
1.75
Distance Slow-down switch (m)
0.5-0.6
0.6-0.8
0.8-1.0
0.9-1.2
1.2-1.6
1.8-2.5

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3.2 Installation of levelling Plate/Flag and Switches
NICE1000+ supports below three combinations of Door Zone and Up/Down levelling sensor/switches for elevator floor
stopping at floor level
Third method of having Up/Down levelling switches and Door Zone switches are used mainly for Re-levelling and
Advance floor levelling functions. While using these functions, need three or four switches along with MCTC-SCB-A
board.

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4. Complete Electrical configuration of NICE1000+ all Field Interfaces

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5. Initial Start-up commissioning
5.1. Identify the NICE 1000 control Panel components
5.2. Verification of Controller and Field wiring
For safety, make sure that the all Moulded Case
Circuit Breakers (MCCB) are turned OFF before
wiring the main circuit power input terminals located
at machine room and elevator controller
Select the ‘Controller INS ’ selector switch to
inspection mode
Check control panel wiring are proper and well
tightened
Check the field wiring are proper and well tightened
at controller
Check all Field Wiring (Machine Room, Controller,
Hoist-way, Car top, COP and LOP) are connected as
per the suitable Electrical Drawing
Check control panel wiring for short circuit or
grounding using Multi meter
Verify the below power points with respect to Earth
point
R S T with respect to Earth (PE)
U V W with respect to Earth (PE)
±24VDC with respect to Earth (PE)
Encoder power supply with respect to Earth
(PE)
Safety circuit and Door Lock circuit with
respect to Earth (PE)
All other Field Control circuit with respect to
Earth(PE)
Check Controller power terminal U V W are correctly
connected corresponds to the Motor U V W terminal
Check the Machine Brake wiring is done correctly as
per the requirement
INS
NOR
OFF