Inovance IS300 Series User manual

Foreword
IS300 series servo drive is a servo drive which is specially designed for drive
permanent magnet synchronous servo motor (PMSM). IS300 series servo
drive has a wide capacity range˄the rated current is 5A to 300A˅.It’s able to
provide not only servo pump control, but also the general functional
requirements. And it is a high-power servo drive which is value-for-money in
the present market.
This manual is a guide to the operations of IS300 series servo drive.
This manual provides the user with related precautions and instructions for the
prototyping, installation, parameter setup, and on-site trial run, and routine
repair and maintenance of servo drive. In order to use this series of drive
correctly, please read this manual carefully prior to operation and keep it
properly for future using. The supporting equipment customers shall distribute
this manual together with the equipment to the final users.
Unpacking and inspection:
Please confirm carefully when unpacking the box:
1) If the model and drive rated values on the nameplate are the same as
your order. The box contains the equipment, certificate of conformity,
user manual and warranty card.
2) If the product is damaged during the transportation. If there is any
omission or damage, please contact our company or the supplier
immediately.
First time use:
The users who use this product for the first time shall read this manual carefully.
For any doubt on certain functions and performances, please contact the
technical support personnel of our company for help so as to use this product
properly.
With commitment to the constant improvement of the servo drive, our company
may change the information provided without additional notice.
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IS300 series servo drive complies with the following international standards,
and some products have passed the CE certification.
IEC/EN61800-5-1:2003 “Safety Regulations on Commissionable Electric Drive
System” and IEC/EN 61800-3:2004 Commissionable Electric Drive System:
The third Part: Electromagnetic Compatibility Standard and Specific Testing
Method for the Product.
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Contents
FOREWORD...............................................................................................- 1 -
CHAPTER 1 PRODUCT INFORMATION....................................................- 5 -
1.1 IS300 Servo Drive Designation Rules....................................................- 5 -
1.2 IS300 Servo Drive Series ......................................................................- 6 -
1.3 IS300 Servo Drive Brake Components Prototyping Table.....................- 7 -
1.4 IS300 Servo Drive External Electrical Parts Table.................................- 8 -
1.5 Physical Appearance and Dimensions of Mounting Hole ......................- 9 -
CHAPTER 2 WIRING................................................................................- 12 -
2.1 Connection Mode.................................................................................- 12 -
2.2 Main Circuit Terminals and Connections..............................................- 13 -
2.3 Control Terminals and Connections.....................................................- 14 -
2.4 IS300 Servo Drive Jumper Function Description.................................- 17 -
2.5 Function Instructions of Servo Drive PG Card Terminals.....................- 18 -
CHAPTER 3 SERVO PUMP TRIAL RUN STEPS AND PROTOTYPING OF
SERVO PUMP OPTIONAL PARTS...........................................................- 20 -
3.1 Servo Pump Trial run Process.............................................................- 20 -
3.2 Motor Trail Run....................................................................................- 20 -
3.3 Servo Pump Application Trail Run .......................................................- 22 -
CHAPTER 4 FAILURE DIAGNOSIS AND SOLUTION..............................- 27 -
4.1 Failure Diagnosis and Solution............................................................- 27 -
4.2 COMMON FAULT AND RESOLUTION...............................................- 40 -
CHAPTER 5 ISMG SERVO DRIVE USING INSTRUCTION.....................- 44 -
5.1 ISMG SERVO DRIVE NAMING RULES..............................................- 44 -
5.2 ISMG SERVO MOTOR PERFORMANCE PARAMETER....................- 45 -
5.3 ISMG SERVO MOTOR PHYSICAL DIMENSION DIAGRAM..............- 47 -
5.4 INSTRUCTIONS OF SUPPORTING BOARD OF ISMG SERVO MOTOR
BASE INSTALLATION...............................................................................- 49 -
5.5 ISMG SERVO MOTOR WIRING INSTRUCTIONS..............................- 49 -
APPENDIX 1: COMMON PARAMETERS TABLE.....................................- 51 -
APPENDIX 2 SERVO MOTOR CODE TABLE..........................................- 63 -
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Product Information
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Chapter 1 Product Information
1.1 IS300 Servo Drive Designation Rules
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1.2 IS300 Servo Drive Series
Servo drive
model Input voltage
Power
supply
capacity
(kVA)
Input
current
(A)
Output
current
(A)
System
pressure
of
adaptable
injection
moulding
Machine
˄
kgf
˅
Maximum
flow rate of
adaptable
injection
moulding
machine
˄
L/min
˅
IS300T005 5.9 10.5 9.0 20
IS300T010 8.9 14.6 13.0 30
IS300T015 11.0 20.5 17.0 40
IS300T020 17.0 26.0 25.0 60
IS300T030 21.0 35.0 32.0 75
IS300T035 24.0 38.5 37.0 85
IS300T040 30.0 46.5 45.0 105
IS300T050 40.0 62.0 60.0 140
IS300T070 57.0 76.0 75.0 180
IS300T080 69.0 92.0 91.0 210
IS300T100 85.0 113.0 112.0 260
IS300T140 114.0 157.0 150.0 360
IS300T170 134.0 180.0 176.0 420
IS300T210 160.0 214.0 210.0 500
IS300T250 192.0 256.0 253.0 600
IS300T300
Three
-phase
380V
Range:-
15% to
20%
231.0 307.0 304.0
175
720
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1.3 IS300 Servo Drive Brake Components Prototyping Table
Servo
drive
model
Recommended
rower of brake
resistor
Recommended
resistance
value of brake
resistor
Braking
unit Remarks
IS300T005 300W 130ȍ
IS300T010 400W 90ȍ
IS300T015 500W 65ȍ
IS300T020 800W 43ȍ
IS300T030 1000W 32ȍ
IS300T035 1300W 25ȍ
IS300T040 1500W 22ȍ
IS300T050 2500W 16ȍ
Built-in as
standard No special specification
IS300T070 3.7 kW 16ȍExternally
connected MDBU-35-B
IS300T080 4.5 kW 16ȍExternally
connected MDBU-35-B
IS300T100 5.5 kW 8ȍExternally
connected MDBU-70-B
IS300T140 7.5 kW 8ȍExternally
connected MDBU-70-B
IS300T170 4.5 kW×2 8ȍ×2 Externally
connected MDBU-70-B×2
IS300T210 5.5 kW×2 8ȍ×2 Externally
connected MDBU-70-B×2
IS300T250
6.5 kW×2
8ȍ×2 Externally
connected MDBU-70-B×2
IS300T300 16kW 2.5ȍExternally
connected MDBU-210-B
Note: ×2 refers to two Braking units paralleled with their respective brake
resistor; the meaning of ×3 is the same with ×2.
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1.4 IS300 Servo Drive External Electrical Parts Table
Servo drive
model
Circuit
breaker
(MCCB)
A
Recommen
ded
contactor
A
Recom-
mended
input
filter A
A
Recommend-
ed conducting
Wire of main
circuit at the
input side
mm2
Recom-
mended
conducting
wire of
main
circuit at
the output
side
mm2
Recom-
mended
conducting
wire of
control
circuit
mm2
IS300T005 25 16 25 4 4 1.5
IS300T010 32 25 35 4 4 1.5
IS300T015 40 32 35 4 4 1.5
IS300T020 63 40 50 4 4 1.5
IS300T030 63 40 50 6 6 1.5
IS300T035 100 63 80 6 6 1.5
IS300T040 100 63 80 10 10 1.5
IS300T050 125 100 100 16 10 1.5
IS300T070 160 100 120 16 16 1.5
IS300T080 200 125 150 25 25 1.5
IS300T100 200 125 150 35 25 1.5
IS300T140 250 160 200 50 35 1.5
IS300T170 250 160 200 70 35 1.5
IS300T210 350 350 250 120 120 1.5
IS300T250 400 400 300 150 150 1.5
IS300T300 500 400 400 185 185 1.5
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1.5 Physical Appearance and Dimensions of Mounting Hole
Schematic Diagram for Physical Dimensions and Mounting Hole Dimensions
of IS300T005IS300T030
Schematic Diagram for Physical Dimensions and Mounting Hole Dimensions
of IS300T005IS300T030
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Mounting
hole Physical dimensions
Model A B H H1 W D
Diameter of
mounting
hole
Weight
(kg)
IS300T005
IS300T010 148 236 248 / 160 183 ij5 2.5
IS300T015
IS300T020
IS300T030
190 305 322 / 208 192 ij6 6.5
IS300T035
IS300T040
IS300T050
235 447 432 463 285 228 ĭ8 20
IS300T070
IS300T080
IS300T100
260 580 549 600 385 265 ij10 32
IS300T140
IS300T170 343 678 660 700 473 307 ij10 47
IS300T210
IS300T250
IS300T300
449 905 880 930 579 375 ij10 90
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Wiring
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Chapter 2 Wiring
2.1 Connection Mode
U
V
˳
PGcard
˄MD38PG4˅
CNR1
External keyboard
interface
OP
+24V DI1 DI2
DI3 DI4 DI5 COM
AI1 AI2
GND
Pressure command:0~10V
Flow command:0~10V
+13V
AI3
GND
Pressure sensor signal
GND
V+
OUTPUT
PTC-P-1
PTC-N-1 Thermistor ˄PTC×××˅
CANH CGND
CANL
485B 485A
Oil pump
enabled
PID selection terminal 1
PID Selection terminal 2
Fault reset
CAN Communication Enabled ( use when
Multi-pump parallel flow)
Motor overheating
protection terminal
0~10V/0~20mA Actual pressure
output:0~10V/0~20mA
EXC
/EXC
SIN
SINLO
COS
PTC-P-2 (Reserved)
PTC-N-2 (Reserved)
COSLO
PTC-P PTC-N
PTC-P
PTC-N
U
V
W
L1 L2 L3
EXC
/EXC
SIN
SINLO
COS
COSLO
Red&white
Yellow&white
yellow
blue
red
black
TS2640N321E64 The colored line correspo nds to Tama rotary t ransformer . Model: TS2640N321F64
Please connect thermistor devices.Thermal galvanic devices connect to the resistance-ruler location of the system co mputer .
Toroidal Core (around one circle)
Shielded network
Shielded Network
(Connector metal shell)
Generally, the motor thermist or connectsto PTC-P-1and PTC-N-1.
System Computer
GND
Ferrite Bead(In the same direction around two circles)Ferrite Bead(In the same
direction around two circles)
Ferrite Bead(In the same direction around two circles)
0~10V/0~20mA
Actual flow output:0~10V/0~20mA
GND
Ferrite Bead(In the same direction
around two circles)
AO1 AO2
GND
T/A1 T/B1 T/C1 T/A2 T/C2 T/A3 T/C3
˄RELAY1:Fault output˅
˄RELAY2˖Swash plate switching of
double displacement plunger pump˅
˄RELAY3˖Pressure control status
output˅
1 2 3 4 5 6 7 8 9
SENSOR
R S
T
R
S
T
ilter
Contactor MC
Circuit Breaker
MCCB Toroidal Core
(around one circle)
L1 L2 L3
P E
L1 L2 L3
P E
Shielded network
Shielded network
Brake Circuit Connection
˄-˅˄+˅PB
Brake Resistor
IS300T005IS300T050
˄-˅˄+˅
Brake Resistor
MDBU
IS300T070IS300T100
˄+˅˄-˅
Brake Resistor
MDBU
P
External
Reactor
IS300T140IS300T300
Schematic Diagram for Connection of Main Circuit and Control Terminals
Break Circuit Connections
Shielded twisted-pair cabling
Shielded twisted- pair cabling
+13V
AI3
GND GND
V+
OUTPUT SENSOR
Shielded network
Power Supply
GND 24V
Adopt the connection mode of the external power supply
pressure sensor (recommened)
Ferrite Bead(In the same direction
around two circles)
Ferrite Bead(In the same direction around two circles)
Ferrite Bead(In the same direction
around two circles)
Ferrite Bead(In the same direction around two circles)
Ferrite Bead(Int he same direction around the two circles)
Shielded network
Hang in the air
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2.2 Main Circuit Terminals and Connections
Terminals Name Description
RǃSǃT RĂ
S and T
Input
terminal of
three-phase
power
supply
AC single-phase 220V power connection point
(+)ǃ(-)(+)
and (-)
Negative
and positive
terminals of
DC bus
Shared DC bus input point (connection point of
external braking unit of above IS300T070
˄included˅
(+)ǃPB(+)
and PB
Connecting
terminal of
brake
resistor
Connection point of brake resistor of below
IS300T050(included)
Pǃ(+)P
and (+)
Connection
terminal of
external
reactor
Connection point of external reactor above
IS300T140(included)
UǃVǃW U,
V and W
Output
terminal of
servo drive Connect the three-phase motor
Earth
terminal Earth terminal
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2.3 Control Terminals and Connections
Type Terminal Terminal name Function description
+10V-GND 10V power supply
Provide 10V±10% power supply for
external-units, and the maximum output
current is 10mA.
It is generally used as the operating power
supply for the external potentiometer.
The potentiometer resistance range is 1
kȍto 5kȍ.
+13V-GND Pressure sensor
power supply
Provide 13V±10% power supply for
external units.
The maximum output current is 10mA.
It is generally used as the operating power
supply for pressure sensor.
+24V-COM ˇ24V power
supply
Provide +24V power supply for external
units. It is generally used as the operating
power supply for digital input/output
terminals.
24V±10%, no-load virtual voltage can not
exceed30V.
The maximum output current is 200mA. It
is internally insulated with GND.
power supply
OP External power
input terminal
COM and 24V is internally
insulated .Connect to 24V by default upon
delivery.
When external signal is used to drive
DI1toDI5, OP needs to connect to the
external power supply and disconnect
from the +24V power terminal.(It is
determined by the J7 jumper on the
control board.)
Analo
g Input AI1-GND
Analog input
terminal 1
˄default pressure
setting˅
1ĂInput Voltage range˖±10V
The resolution is 12 bit.
The correction precision is 0.5%.
2ǃInput resistance˖100kȍDŽ
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Type Terminal Terminal name Function description
AI2-GND
Analog input
terminal 2
˄default flow
setting˅
1ǃThe resolution is 12 bit, the correction
precision is 0.5 %.
2ǃInput resistance˖100kȍDŽ
AI3-GND
Analog input
terminal 3
˄default pressure
sensor signal
input˅
1. Input range: ±10V/0 to 20mA, which is
determined by J5 jumper on the control
board. There is 12-bit resolution; the
correction precision is 0.5 %.
2. Input impedance: It is 100kȍat the time
of voltage input and 500ȍat the time of
current input.
DI1
DI5-COM Digital input 1
1ǃInsulate drain-to-source input
programmable terminals, input frequency
is less than 100 Hz;
2ǃInput resistance˖3.3kȍ
3ǃVoltage range for level input˖9Vto
30V.
Digital
Input
PTCP-PTC
N Motor overheating protection input Motor overheating protection PTC sensor, support PTC130 ĂPTC150 etc.
CANH/
CANL/
CGND
CAN
Communication
terminal
The highest communication speed is
1Mbps.Whether to connect terminal
resistance is determined by the J8 jumper
on the control board.
Comm
unicati
on
Termin
al 485B/
485A
485
Communication
terminal
Retain the terminal without the function by
default, the highest communication speed
is 230Kbps with isolation. Whether to
connect terminal resistance is determined
by the J9 jumper on the control board.
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Type Terminal Terminal name Function description
AO1-GND Analog output 1
The voltage or current output is
determined by the J4 jumper on the
control board.
Output range: 0V to 10V and 0mA to
20mA. There is 12-bit resolution.
The correction precision is 1 %.
The maximum load resistance value is not
less than 500ȍ.
Analo
g
Output
AO2-GND Analog output 2
The voltage or current output is
determined by the J6 jumper on the
control board.
Output range: 0V to 10V and 0mA to
20mA.
There is 12-bit resolution.
The correction precision is 1 %.
The maximum load resistance value is not
less than 500ȍ.
T/A1-T/B1 Normally closed
terminal
Relay
output T/A1T/A
3-T/C1T/C 3
Normally open
terminal
Contact driving capacity:
AC250Vˈ3AˈCOSij=0.4DŽ
DC 30Vˈ1ADŽ
Auxilia
ry
interfa
ce
CNR1 External keyboard
interface External keyboard and parameter copy unit interface
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2.4 IS300 Servo Drive Jumper Function Description
Jumper
number Jumper position Function description Jumper position Function description
J2
GND terminal
connect-to-ground
capacitance(Adopt
when the drive
connect-to-ground)
GND terminal
connect-to-ground
capacitance(Adopt when
the drive
connect-to-ground)
J3
GND terminal
connect-to-ground
capacitance(Adopt
when the drive
connect-to-ground)
GND terminal
connect-to-ground
capacitance(Adopt when
the drive
connect-to-ground)
J4 AO1 output in the form
of voltage˄DC0 to 10V˅AO1 output in the form
o
voltage˄0 to 20mA˅
J5
AI3 input in the form of
voltage ˄DC-10 to
+10V˅
AI3 input in the form of
voltage˄0 to 20mA˅
J6 AO2 output in the form
of voltage˄DC0 to 10V˅AO2 output in the form of
current
J7 Internal power supply drives the input terminal
DI1 to DI5
External power supply
drives the input terminal
DI1 ~ DI5
J8
CAN communication
connect to terminal
resistors, the terminal
equipment adopt when
multi-machine
communications,.
CAN communication does
not connect to terminal
resistors, the middle
equipment adopt when
multi-machine
communications.
J9
485 communication
connect to the terminal
resistors, the terminal
equipment adopt when
multi-machine
communications,
485 communication does
not connect to the terminal
resistors, the middle
equipment adopt when
multi-machine
communications,
Note: Jumper position indicates the position of connection terminals observation
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2.5 Function Instructions of Servo Drive PG Card Terminals
Item Name Description
1 EXC
2 /EXC
Excitation Signal
3 SIN
4 SINLO
SIN Feedback Signal
5 COS
9 COSLO
COS Feedback Signal
6 PTC-P
7 PTC-N
Motor overheating protection PTC sensor,
support PTC130,PTC150 ,etc.
8 -- --
Note˖Description of Specialized signal Lines for IS300 Servo Drive (for
reference)
Signal Definition EXC- EXC+ SIN+ SIN- COS+ COS- PTC+ PTC-
Color of Encoder
Cable Line
Specialized for
IS300 Servo Drive
Red Blue Pink Grey Yellow Green White Brown
Corresponding
“MD38PG4” PG
Card Pin 1 2 3 4 5 9 6 7
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Mechanical and Electric Installation

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Chapter 3 Servo Pump Trial Run Steps and
Prototyping of Servo Pump Optional Parts
3.1 Servo Pump Trial run Process
3.2 Motor Trail Run
3.2.1 Set motor parameters of group F1˄F1-00 to F1-05ˈF1-15˅
3.2.2 Set pole-pairs number of the rotary encoder
3.2.3 Set the drive to non-oil pressure control mode˖A3-00 ˙“0”
3.2.4 Set the drive to operation panel control mode, at this time the light of
LOCAL/REMOT is off.
3.2.5 Motor parameter tuning( automatic identification) ˄F1-16˅
Servo driver
commissioning
Set the relevant parameters correctly
Motor parameter tuning
*Motor commissioning, adjust parameters
of the speed and current loop
Oil pressure control mode setup
Motor parameter( F1)
Control parameter
( A3-00? F0- 02)
Motor
commis
sioning
*AI zero drift automatic correction
*Function parameter setup
*Injection molding machine commissioning,
adjust pressure loop parameter
Servo
pump
applicati
on
Finish
Motor parameter tuning
( F1-16)
Motor response parameter
(F2)
Oil pressure control mode
(A3-00)
AI zero drift auto correction
(A3-20)
Flow and oil pressure
command( A3-01? 02? 03)
Pressure relief( A3-08)
Minimum flow( A3-09)
Minimum pressure( A3-10)
Oil pressure PID( A3)
Note: ( 1) Detailed instructions please refer to the following corresponding contents.
( 2) Do not conduct the commissioning steps with *, it can also start the injection molding machine action.
7.2.1
7.2.1-1? 7.2.1-2
7.2.1-3? 7.2.1-4
7.2.1-5
7.2.1-6
7.2.2-1
7.2.2-3
7.2.2
7.2.2-4
7.2.2-5
7.2.2-6
7.2.2-7
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