Inovance IS300 Series User manual

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IS300 Series Servo Drive User Manual Preface
- 1 -
Preface
The IS300 series servo drive is specially designed for the permanent magnet synchronous
servo motor, and implements high-performance vector control on the motor. Integrating
process control (such as precise control of injection speed and pressure holding) during
driving of the injection molding machine and stability control during cooperation with the
injection molding machine controller, the IS300 series servo drive can well control the servo
pump and provides general-purpose servo functions. The IS300 is highly cost-effective and
reliable.
It is applicable to plastic molding, pipe extrusion, shoe making, rubber producing, and metal
casting.
This manual is a guideline for the selection, installation, parameter setting, on-site
commissioning and troubleshooting of the IS300 servo drive.
Before using the servo drive, read this manual carefully to have a thorough understanding of
the product. Keep the manual well and forward it to end users with the product.
Notes
The drawings in the manual are sometimes shown without covers or protective guards.
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operations in accordance with the instructions.
The drawings in the manual are shown for description only and may not match the product
you purchased.
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Contact the regional agent or customer service center of Inovance if you have problems
during the use.
ƵProduct Checking
Whether the nameplate model and servo drive ratings are consistent with your order.
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card.
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damage, contact Inovance or your supplier immediately.
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Preface IS300 Series Servo Drive User Manual
- 2 -
ƵFirst-time Use
For the users who use this product for the first time, read the manual carefully. If you
have any problem concerning the functions or performance, contact the technical support
personnel of Inovance to ensure correct use.
ƵStandard Compliant
The IS300 series servo drive complies with the following international standards:
IEC/EN 61800-5-1: 2007, Adjustable speed electrical power drive systems – Safety
requirements
IEC/EN 61800-3: 2004, Adjustable speed electrical power drive systems – Part 3: EMC
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ƵConnection to Peripheral Devices
GND
24V
Wiring when the
pressure sensor is
powered externally
Ground
AC input reactor
Electromagnetic contactor
Molded case circuit breaker
(MCCB) or earth leakage
circuit breaker (ELCB)
Three-phase AC power supply
Braking resistor
Noise filter on input side
Shield
Encoder signal
RST
P(+)
Pump enable
W
V
U
HMI
DO1
DO2
DO3
DO4
DO5
COM
DI1
DI2
DI3
DI4
DI5
COM
PG card
AI1
AI2
GND
AO1
AO2
GND
Shield
BR
Braking unit
+
-
AO1
AO2
GND
AI1
AI2
GND
Servo
motor
PID selection terminal 1
Slave pump address
selection terminal 1
Fault reset
Hydraulic reference: 0-10 V
Flow reference: 0-10 V
Current hydraulic detection:
0-10 V/0-20 mA
Current flow detection: 0-10
V/0-20 mA
Pressure
sensor
V+
GND
OUTPUT
GND
AI3
+13V Shield
Injection molding
machine computer
Switch-mode
power supply
Built-in PG card
CAN communication enable
(multi-pump convergent flow)
MF.K
RUN STOP
RES
QUICK
PRG ENTER
RUN LOCAL/REMOT FED/REV TUNE/TC
RPM %
AVHz
IS300
To guarantee safety, use an
electromagnetic contactor. Do not use it to
start or stop the servo drive because such
operation reduces the service life of the
servo drive.
Use within the allowable power supply
specification of the servo drive.
Select a proper circuit breaker to resist
large in-rush current that flows into the
servo drive at power-on.
Suppress the high order harmonic
to improve the power factor.
Reduce the electromagnetic
interference on the input side.
Reliably ground the motor
and the servo drive to prevent
electric shock.
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Contents
Preface...................................................................................................................1
Chapter 1 Safety Information and Precautions.......................................................6
1.1 Safety Information ............................................................................................................6
1.2 General Precautions.........................................................................................................8
Chapter 2 Product Information .............................................................................12
2.1 Designation Rules and Nameplate.................................................................................12
2.2 Product Appearance.......................................................................................................12
7HFKQLFDO6SHFL¿FDWLRQV .................................................................................................13
Chapter 3 Mechanical and Electrical Installation..................................................16
3.1 Mechanical Installation...................................................................................................16
3.2 Description and Wiring of Main Circuit Terminals...........................................................21
3.3 Description and Wiring of Control Circuit Terminals.......................................................22
3.4 Description of PG Card Terminals on the IS300.............................................................25
3.5 Wiring of the External Braking Unit.................................................................................26
3.6 Wiring Diagram of System Application ...........................................................................27
Chapter 4 Commissioning and Running of Servo Pump......................................30
4. 1 Use of the Operation Panel...........................................................................................30
4.2 Application Example.......................................................................................................34
4.3 Servo Pump Commissioning Flowchart..........................................................................36
4.4 Motor Trial Running........................................................................................................37
4.5 Application Commissioning of Servo Pump....................................................................40
Chapter 5 Troubleshooting...................................................................................48
5.1 Faults and Solutions.......................................................................................................48
5.2 Symptoms and Diagnostics............................................................................................55
Chapter 6 ISMG Servo Motor (Voltage Class: 400 V)..........................................58
6.1 Designation Rules ..........................................................................................................58
,60*6HUYR0RWRU6SHFL¿FDWLRQ3DUDPHWHUV.................................................................58
6.3 Physical Appearance and Mounting Dimensions of ISMG Servo Motor.........................59
6.4 Description of Supporting Board of ISMG Servo Motor Base.........................................60
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6.5 Wiring of ISMG Servo Motor...........................................................................................61
Chapter 7 Selection and Dimensions...................................................................64
7.1 Technical Data of the IS300............................................................................................64
7.2 Selection of Braking Unit and Braking Resistor..............................................................67
7.3 Selection of Peripheral Electrical Devices......................................................................70
7.4 Mounting Dimensions of the IS300.................................................................................73
7.5 Physical Appearance and Mounting of Models with Water Cooling ...............................76
7.6 Mounting Dimensions of Optional Parts.........................................................................77
7.7 Servo Motor Code ..........................................................................................................80
Chapter 8 EMC.....................................................................................................82
'H¿QLWLRQRI7HUPV..........................................................................................................82
8.2 Introduction to EMC Standard........................................................................................82
8.3 Selection of Peripheral EMC Devices.............................................................................83
8.4 Shielded Cable...............................................................................................................87
8.5 Solutions to Common EMC Interference Problems........................................................89
Chapter 9 Function Code Table............................................................................92
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1
Safety Information and Precautions
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Safety Information and Precautions IS300 Series Servo Drive User Manual
- 6 -
Chapter 1 Safety Information and Precautions
In this manual, the notices are graded based on the degree of danger:

DANGER
indicates that failure to comply with the notice will result in severe
personal injury or even death.

WARNING
indicates that failure to comply with the notice will result in personal
injury or property damage.
Read this chapter carefully so that you have a thorough understanding, and perform all
operations such as installation, commissioning or maintenance by following the notices in
this chapter. Inovance will assume no liability or responsibility for any injury or loss caused
by improper operation.
1.1 Safety Information
Use Stage Safety Grade Precautions
Before
installation
WARNING
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damage upon unpacking.
Use a motor with the insulation level of above B. Failure to
comply may result in electric shock.
During
installation
DANGER
Install the equipment on incombustible objects such as metal,
and keep it away from combustible materials. Failure to comply
PD\UHVXOWLQD¿UH
WARNING
When two servo drives are laid in the same cabinet, arrange the
installation positions properly to ensure good cooling effect.
Do not drop wire end or screw into the servo drive. Failure to
comply will result in damage to the servo drive.
At wiring
DANGER
:LULQJPXVWEHSHUIRUPHGRQO\E\TXDOL¿HGSHUVRQQHOXQGHU
instructions described in this manual. Failure to comply may
result in unexpected accidents.
A circuit breaker must be used to isolate the power supply and
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Ensure that the power supply is cut off before wiring. Failure to
comply may result in electric shock.
Tie the grounding terminal to ground properly according to the
requirements. Failure to comply may result in electric shock.
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IS300 Series Servo Drive User Manual Safety Information and Precautions
- 7 -
Use Stage Safety Grade Precautions
At wiring
WARNING
Never connect the power cables to the output terminals (U, V,
W) of the servo drive. Pay attention to the marks of the wiring
terminals and ensure correct wiring. Failure to comply will result
in damage to the servo drive.
Ensure that all wiring complies with the EMC requirements
and local safety standard. Use wire sizes recommended in the
manual. Failure to comply may result in accidents.
Never connect the braking resistor between the DC bus
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Before
power-on
DANGER
Check that the following requirements are met:
- The voltage class of the power supply is consistent with the
rated voltage class of the servo drive.
- The input terminals (R, S, T) and output terminals (U, V, W)
are properly connected.
- No short-circuit exists in the peripheral circuit.
- The wiring is secured.
Failure to comply may result in damage to the servo drive
Cover the servo drive properly before power-on to prevent
electric shock.
WARNING
Do not perform the voltage resistance test on any part of the
servo drive because such test has been done in the factory.
Failure to comply may result in accidents.
All peripheral devices must be connected properly under the
instructions described in this manual. Failure to comply may
result in accidents.
After power-
on
DANGER
Do not open the cover of the servo drive after power-on. Failure
to comply may result in electric shock.
Do not touch the servo drive or peripheral circuit with wet hands.
Failure to comply may result in electric shock.
Do not touch any I/O terminal of the servo drive. Failure to
comply may result in electric shock.
The servo drive automatically performs safety detection on the
external strong power circuit immediately after power-on. Do not
touch the U, V, W terminals of the servo drive or wiring terminals
of the motor. Failure to comply may result in electric shock.
WARNING
Do not touch the rotating part of the motor during the motor
auto-tuning or running. Failure to comply may result in
accidents.
Do not change the default settings of the servo drive. Failure to
comply may result in damage to the servo drive.
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Safety Information and Precautions IS300 Series Servo Drive User Manual
- 8 -
Use Stage Safety Grade Precautions
During
running
DANGER
Do not get close to the mechanical device during running.
Failure to comply may result in personal injury.
Do not touch the fan or the discharging resistor to check the
temperature. Otherwise, you may get burnt.
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during operation. Failure to comply mayl result in personal injury
or equipment damage.
WARNING
Avoid objects falling into the equipment when it is running.
Failure to comply will result in damage to the equipment.
Do not start/stop the servo drive by turning the contactor ON/
OFF. Failure to comply will result in damage to the equipment.
During
maintenance
DANGER
Repair or maintenance of the servo drive can be performed only
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injury or damage to the servo drive.
Do not repair or maintain the servo drive at power-on. Failure to
comply will result in electric shock.
Repair or maintain the servo drive after the CHARGE indicator
becomes OFF. Otherwise, the residual voltage in the capacitor
will result in personal injury.
1.2 General Precautions
1. Requirement on residual current device (RCD)
The servo drive generates high leakage current during running, which flows through
the protective earthing (PE) conductor. Thus install a type-B RCD at primary side of the
power supply. When selecting the RCD, you should consider the transient and steady-
state leakage current to ground that may be generated at startup and during running of
the servo drive. You can select a specialized RCD with the function of suppressing high
harmonics or a general-purpose RCD with relatively large residual current.
2. High leakage current warning
The servo drive generates high leakage current during running, which flows through
the PE conductor. Earth connection must be done before connection of power supply.
Earthing shall comply with local regulations and related IEC standards.
3. Motor insulation test
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after being stored for a long time, or in a regular check-up, in order to prevent the
poor insulation of motor windings from damaging the servo drive. The motor must be
disconnected from the servo drive during the insulation test. A 500-V mega-Ohm meter
LVUHFRPPHQGHGIRUWKHWHVW7KHLQVXODWLRQUHVLVWDQFHPXVWQRWEHOHVVWKDQ0ȍ
UVW
Megger
Input terminals
of the motor
Ground
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IS300 Series Servo Drive User Manual Safety Information and Precautions
- 9 -
4. Thermal protection of motor
If the rated capacity of the motor selected does not match that of the servo drive,
especially when the rated power of the servo drive is greater than that of the motor,
adjust the motor protection parameters on the operation panel of the servo drive or
install a thermal relay in the motor circuit for protection.
5. Motor heat and noise
The output of the servo drive is pulse width modulation (PWM) wave with certain
harmonics, and therefore, the motor temperature, noise, and vibration are slightly
greater than those when the servo drive runs at mains frequency.
6. Voltage-sensitive device or capacitor on the output side of the servo drive
The output of the servo drive is PWM wave. Do not install the capacitor for improving
power factor or lightning protection voltage-sensitive resistor on the output side of servo
drive. Otherwise, the servo drive may suffer transient overcurrent or even be damaged.
M
UVW
Capacitor or
voltage-sensitive
resistor
Servo
drive
7. Contactor at the I/O terminal of the servo drive
When a contactor is installed between the input side of the servo drive and the power
supply, the servo drive must not be started or stopped by switching the contactor on or
off. If the servo drive has to be operated by the contactor, ensure that the time interval
between switching is at least one hour because frequent charge and discharge will
shorten the service life of the capacitor inside the servo drive.
When a contactor is installed between the output side of the servo drive and the motor,
do not turn off the contactor when the servo drive is active. Otherwise, modules inside
the servo drive may be damaged.
380 VAC
50/60 Hz
R
S
TV
W
U
Contactor KM
Contactor KM or
other switches
M
Servo drive
8. Use outside the rated voltage range
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manual. Otherwise, the servo drive’s components may be damaged. If required, use a
corresponding voltage step-up or step-down device.
9. Prohibition of changing three-phase input into two-phase input
Do not change the three-phase input of the servo drive into two-phase input. Otherwise,
a fault will result or the servo drive will be damaged.
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Safety Information and Precautions IS300 Series Servo Drive User Manual
- 10 -
10. Surge suppressor
The servo drive has a built-in voltage dependent resistor (VDR) for suppressing
the surge voltage generated when the inductive loads (electromagnetic contactor,
electromagnetic relay, solenoid valve, electromagnetic coil and electromagnetic brake)
around the servo drive are switched on or off. If the inductive loads generate a very
high surge voltage, use a surge suppressor for the inductive load or or use a surge
suppressor together with a diode.
Note
Do not connect the surge suppressor on the output side of the servo drive.
11. Altitude and de-rating
In places where the altitude is above 1000 m, the cooling effect reduces due to thin air,
and it is necessary to de-rate the servo drive. Contact Inovance for technical support.
12. Special usage
If wiring that is not described in this manual such as common DC bus is applied, contact
the agent or Inovance for technical support.
13. Disposal
The electrolytic capacitors on the main circuits and PCB may explode when they are
burnt. Poisonous gas is generated when the plastic parts are burnt. Treat them as
ordinary industrial waste.
14. Adaptable motor
- The standard adaptable motor is PMSM.
- 7KHVWDQGDUGSDUDPHWHUVRIWKHDGDSWDEOHPRWRUKDYHEHHQFRQ¿JXUHGLQVLGHWKHVHUYR
drive. It is still necessary to perform motor auto-tuning or modify the default values
based on actual conditions. Otherwise, the running result and protection performance
will be affected.
- The servo drive may alarm or even be damaged when short-circuit exists on cables or
inside the motor. Therefore, perform the insulation short-circuit test when the motor and
cables are newly installed or during routine maintenance. During the test, make sure
that the servo drive is disconnected from the tested parts.
15. Overcurrent and overload faults
- When an overcurrent fault (Err02, Err03, or Err04) or overload fault (Err10) occurs, if the
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rather than starting the servo drive frequently. Otherwise, the inverter module will be
damaged by the large-current impact.
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2
Product Information
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Product Information IS300 Series Servo Drive User Manual
- 12 -
Chapter 2 Product Information
2.1 Designation Rules and Nameplate
Figure 2-1 Designation rules and nameplate of the IS300
MODEL: IS300T030-C-L
INPUT: 3PH AC380V 35A 50Hz/60Hz
OUTPUT: 3PH AC 0~220V 32A 0~300Hz
Shenzhen Inovance Technology Co.,Ltd.
S/N: 010150602803825403
POWER: 15kW
Nameplate
IS300 030
TCL
IS300 series
servo drive
C
Mark Interface Board Type
Blank
Mark Cooling Mode
Forced air cooling
2.3
Mark 002
Rated output
current
SSingle-phase 220 V
Mark
2T Three-phase 220 V
TThree-phase 380 V
Voltage Class
5T Three-phase 480 V 4.0
003
Ă
Ă
32
030
Ă
Ă
650
650
720
720
LWater cooling
CAN, PTC
Nameplate
Servo drive model
Power class
Rated input
Rated output
Manufacture SN
Note
"C" indicates that the interface board provides the CAN communication interface and the interface
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connecting the encoder.
2.2 Product Appearance
Figure 2-2 Appearance of the IS300
Inovance logo
Front cover
Cabling board
Power
terminals
Bottom cover
Interface for
connecting external
operation panel
Servo drive
nameplate
Fan
Operation
panel
Control
terminals
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IS300 Series Servo Drive User Manual Product Information
- 13 -
Inovance logo
Front cover
Grommet
Power
terminals Bottom
cover
AC drive
nameplate
Fan
Operation
panel
Control board
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7DEOH7HFKQLFDOVSHFL¿FDWLRQVRIWKH,6
Item 6SHFL¿FDWLRQV
Standard functions
Maximum frequency 300 Hz
Carrier frequency 0.5–16 kHz The carrier frequency is automatically adjusted
based on the load features.
Input frequency
resolution Digital setting: 0.01 Hz Analog setting: maximum frequency x 0.1%
Control mode
Closed-loop vector control (CLVC)
Voltage/Frequency (V/F) control
Startup torque 0 Hz/150% (CLVC)
Speed range 1:1000 (CLVC)
Speed stability
accuracy ±0.02% (CLVC)
Torque control
accuracy ±5% (CLVC)
Overload capacity 60s for 150% of the rated current, 3s for 180% of
the rated current
Auto voltage regulation
(AVR) It can keep constant output voltage automatically when the mains voltage changes.
Protection function Protection function
Motor short-circuit detection at power-on, input/
output phase loss protection, overcurrent
protection, overvoltage protection, undervoltage
protection, overheat protection and overload
protection
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Product Information IS300 Series Servo Drive User Manual
- 14 -
Item 6SHFL¿FDWLRQV
Environment
Installation location Indoor, free from direct sunlight, dust, corrosive gas, combustible gas, oil smoke, vapour, drip or
salt.
Altitude Lower than 1000 m (de-rated if higher than 1000
m)
Ambient temperature -10°C to +40°C (de-rated if the ambient
temperature is between 40°C and 50°C)
Humidity Less than 95%RH, without condensing
Vibration Less than 5.9 m/s2(0.6 g)
Storage temperature -20°C to +60°C
IP level IP20
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3
Mechanical and Electrical Installation
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Mechanical and Electrical Installation IS300 Series Servo Drive User Manual
- 16 -
Chapter 3 Mechanical and Electrical Installation
3.1 Mechanical Installation
3.1.1 Installation Environment Requirements
Item Requirements
Ambient temperature -10°C to 50°C
Heat dissipation Install the servo drive on the surface of an incombustible object, and HQVXUHWKDWWKHUHLVVXI¿FLHQWVSDFHDURXQGIRUKHDWGLVVLSDWLRQ
Install the servo drive vertically on the support using screws.
Mounting location
Free from direct sunlight, high humidity and condensation
Free from corrosive, explosive and combustible gas
Free from oil dirt, dust and metal powder
Vibration Less than 0.6 g
Far away from the punching machine
3.1.2 Installation Clearance Requirements
The clearance that needs to be reserved varies with the power class of the IS300, as shown
LQWKHIROORZLQJ¿JXUH
Figure 3-1 Clearance around the IS300 for installation
The servo drive shall be
installed vertically upward.
B
B
A
A
IS300
Hot air
Cold air
0.4-15 kW A 10 mm B 100 mm
18.5-30 kW A 10 mm B 200 mm
37-450 kW A 50 mm B 300 mm
Installation clearance requirements on the IS300
series servo drives of different power classes
Power Class Clearance Requirements
Minimum air duct area for a servo drive
0.75-2.2 kW 3850
3.7-5.5 kW 6960
7.5-15 kW 14400
Power Class Minimum Air
Duct Area (mm²)
18.5-30 kW 17700
37-55 kW 33200
75-90 kW 53600
110-160 kW 63000
200-280 kW 81000
315-450 kW 82000
The IS300 series servo drive dissipates heat from bottom to top. If multiple servo drives are
connected together, install them side by side.
For the application of installing multiple servo drives, if one row of servo drives need to be
installed above another row, install an insulation guide plate to prevent servo drives in the
lower row from heating those in the upper row and causing faults.
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IS300 Series Servo Drive User Manual Mechanical and Electrical Installation
- 17 -
Figure 3-2 Installation of the insulation guide plate
Insulation
guide plate
IS300
IS300 or other
heating device
3.1.3 Mechanical Installation Method and Process
The IS300 series servo drives have two housing types, plastic housing and sheet metal
housing, according to different voltage and power classes. The IS300 supports both wall-
mounting installation and embedded installation in different applications.
1. Wall-mounting installation of the IS300 (plastic housing)
Figure 3-3 Wall-mounting installation of the IS300 (plastic housing)
Install the servo drive on the
front of the control cabinet. Back panel of
control cabinet
2. Embedded installation of the IS300 (plastic housing)
Figure 3-4 External hanging brackets for the IS300
External
hanging bracket
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Mechanical and Electrical Installation IS300 Series Servo Drive User Manual
- 18 -
Figure 3-5 Embedded installation of the IS300 (plastic housing)
Install the servo drive on the
front of the control cabinet. Back panel of
control cabinet
Figure 3-6 Embedded installation effect of the IS300 (plastic housing)
3. Wall-mounting installation of the IS300 (sheet metal housing)
Figure 3-7 Wall-mounting installation of the IS300 (sheet metal housing)
Install the servo drive on the
front of the control cabinet. Back panel of
control cabinet
Fix four screws.
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IS300 Series Servo Drive User Manual Mechanical and Electrical Installation
- 19 -
Figure 3-8 Hoisting the IS300 (sheet metal housing)
4. Embedded installation of the IS300 (sheet metal housing)
Figure 3-9 External hanging bracket for the IS300 (sheet metal housing)
External hanging
bracket
Figure 3-10 Embedded installation of the IS300 (sheet metal housing)
Install the servo drive from the
back of the control cabinet.
Back panel of
control cabinet
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