Inovance IS300S002-C User manual

i
Foreword
IS300 series servo driver is a servo driver which is specially desiged for Drive
permanent magnet synchronous servo motor (PMSM). IS300 series servo
driver has a wide capacity range（the rated current is 5A to 300A）.It’s able to
provide not only servo pump control, but also the general functional
requirements.And it is a high-power servo driver which is value-for-money in
the present market.
This manual is a guide to the operations of IS300 series servo driver.
This manual provides the user with related precautions and instructions for the
prototyping, installation, parameter setup, and on-site commissioning, and
routine repair and maintenance of servo driver. In order to use this series of
driver correctly, please read this manual carefully prior to operation and keep it
properly for future using. The supporting equipment customers shall distribute
this manual together with the equipment to the final users.
Unpacking and inspection:
Please confirm carefully when unpacking the box:
1) If the model and driver rated values on the nameplate are the same as
your order. The box contains the equipment, certificate of conformity,
user manual and warranty card.
2) If the product is damaged during the transportation. If there is any
omission or damage, please contact our company or the supplier
immediately.
First time use:
The users who use this product for the first time shall read this manual
carefully. For any doubt on certain functions and performances, please contact
the technical support personnel of our company for help so as to use this
product properly.
With commitment to the constant improvement of the servo driver, our
company may change the information provided without additional notice.

ii
IS300 series servo driver complies with the following international standards,
and some products have passed the CE certification.
IEC/EN61800-5-1:2003 “Safety Regulations on Commissionable Electric Drive
System” and IEC/EN 61800-3:2004 Commissionable Electric Drive System:
The third Part: Electromagnetic Compatibility Standard and Specific Testing
Method for the Product (Comply with IEC/EN61800-3 standard under correct
installation and use as per Article 7.3.2 and 7.3.6).

Contents
FOREWORD ....................................................................................................I
CHAPTER 1 SAFETY AND PRECAUTIONS..............................................- 2 -
1.1 Safety precautions.................................................................................- 2 -
1.2 Precautions............................................................................................- 5 -
CHAPTER 2 PRODUCT INFORMATION....................................................- 8 -
2.1 Designation Rules..................................................................................- 8 -
2.2 Nameplate .............................................................................................- 8 -
2.3 IS300 Servo Driver Series .....................................................................- 9 -
2.4 Technical Specifications ......................................................................- 10 -
2.5 Physical Appearance and Dimensions of Mounting Hole ....................- 13 -
2.6 Optional Parts ...................................................................................- 19 -
2.7 Routine Repair and Maintenance of servo driver.................................- 20 -
2.8 Instructions on Warranty of Driver .......................................................- 22 -
2.9 Prototyping Guide................................................................................- 22 -
2.10 Guide to Prototyping of Brake Components.......................................- 23 -
CHAPTER 3 MECHANICAL AND ELECTRIC INSTALLATION ...............- 27 -
3.1 Mechanical installation......................................................................- 27 -
3.2 Electrical Installation............................................................................- 31 -
CHAPTER4 OPERATION AND DISPLAY.................................................- 45 -
4.1 Introduction to Operation and Display Interface...................................- 45 -
4.2 Description of Function Code Viewing and Modification Methods .......- 48 -
4.3 Shortcut Menu Operation Mode........................................................- 49 -
4.4 Method of Viewing Status Parameter ..................................................- 51 -
4.5 Password Setting.................................................................................- 51 -
4.6 Automatic Tuning of Motor Parameters...............................................- 52 -
CHAPTER 5 FUNCTION PARAMETER TABLE.......................................- 55 -
CHAPTER 6 PARAMETER DESCRIPTION..............................................- 89 -
Group U0 Driver parameters viewing group............................................- 89 -
Group A0 Weak magnetism and SVC control group (SAV control reserved).-
89 -
Group A1 PG Card Group.......................................................................- 90 -
Group A2 CAN Communication Group ...................................................- 91 -
Group F0 Basic Function Group..............................................................- 97 -
Group F1 Motor Parameters .................................................................- 106 -
Group F2 Vector Control Parameters....................................................- 109 -
Group F3 V/F Control Parameters ........................................................- 114 -
Group F4 Input Terminal.......................................................................- 117 -

Group F5 Output Terminal ....................................................................- 128 -
Group F6 Start/Stop Control..................................................................- 133 -
Group F7 Keyboard and Display...........................................................- 137 -
Group F8 Auxiliary Function..................................................................- 142 -
Group F9 Fault and Protection..............................................................- 148 -
Group FD Communication Parameters(Reserved)..................................- 154 -
Group FP User Password .....................................................................- 154 -
CHAPTER 7 SERVO PUMP COMMISSIONING STEPS AND PROTOTYPING
OF SERVO PUMP OPTIONAL PARTS...................................................- 159 -
7.1 Servo Pump Commissioning Process................................................- 159 -
7.2 Servo Pump Commissioning Steps....................................................- 160 -
7.3 Servo oil pump optional parts prototyping..........................................- 164 -
CHAPTER 8 EMC (ELECTROMAGNETIC COMPATIBILITY)................- 169 -
8.1 Definition............................................................................................- 169 -
8.2 EMC Standard Description ................................................................- 169 -
8.3 EMC Guide........................................................................................- 170 -
CHAPTER 9 FAILURE DIAGNOSIS AND SOLUTION...........................- 175 -
9.1 Failure Diagnosisi and Solution .........................................................- 175 -
9.2 Common Fault and Resolution ..........................................................- 190 -
APPENDIX 1: COMMON PARAMETERS TABLE..................................- 194 -
APPENDIX 2 SHORTCUT MENU PARAMETERS TABLE.....................- 201 -

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Safety and Precautions

- 2 -
Chapter 1 Safety and Precautions
Safety definition:
In this manual, safety precautions are divided into two types below:
Danger arising due to improper operations may cause severe hurt or even
death.
Danger arising due to improper operations may cause moderate hurt or
light hurt or equipment damage.
1.1 Safety precautions
1.1.1 Before Installation:
zDo not use the damaged driver or driver with missing parts. Otherwise,
there may be risk of injury.
zUse the motor with Class B or above insulation. Otherwise, there may
be risk of electric shock.
1.1.2 During the Installation:
Danger
zMount the driver on incombustible surface like metal, and keep away
from flammable substances. Otherwise it may cause fire.
z2. When more than two servo drivers are to be installed in one cabinet,
pay attention to the installation locations (refer to Chapter 3 Mechanical
and Electrical Installation) to ensure the cooling effect.
z3. Do not drop the lead wire stub or screw in the servo driver. Otherwise it
may damage the servo driver.

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1.1.3 During wiring:
Danger
zOperation shall be performed by the professional engineering technician.
Otherwise there will be danger of electric shock!
zThere shall be circuit breaker between the servo driver and power
supply. Otherwise, there may be fire!
zMake sure the power is disconnected prior to the connection.
Otherwise there will be danger of electric shock!
zThe earth terminal shall be earthed reliably. Otherwise there may be
danger of electric shock.
z6．Do not connect the input power cable to the output ends U, V and W.
Otherwise it may damage the servo driver.
z7. Ensure the wiring meet the EMC requirements and the local safety
standard. The wire size shall be determined according to the manual.
Otherwise, accident may be caused!
z8. The brake resistor cannot be directly connected between the DC bus
terminals (+) and (-). Otherwise it may cause fire.
1.1.4 Before Power-on：
Danger
zBefore Power-on:
zPlease confirm whether the power voltage class is consistent with the
rated voltage of the servo driver and whether the I/O cable connecting
positions are correct, and check whether the external circuit is short
circuited and whether the connecting line is firm. Otherwise it may
damage the servo driver!
zThe cover must be well closed prior to the servo driver power-on.
Otherwise electric shock may be caused!

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zWhether all the external fittings are connected correctly in accordance
with the circuit provided in this manual. Otherwise accident may
occur!
1.1.5 Upon Power-on:
zDo not open the cover of the servo driver upon power-on. Otherwise
there will be danger of electric shock!
zDo not touch the servo driver and its surrounding circuit with wet hand.
Otherwise there will be danger of electric shock!
zDo not touch the servo driver terminals (including control terminal).
Otherwise there will be danger of electric shock!
zAt power-on, the servo driver r will perform the security check of the
external heavy-current circuit automatically. Thus, at this time please
do not touch the terminals U, V and W, or the terminals of motor,
otherwise there will be danger of electric shock.
zIf parameter identification is required, please pay addtation to the danger
of injury arising from the rotating motor. Otherwise accident may occur!
zDo not change the factory settings at will. Otherwise it may damage the
equipment!
1.1.6 During the operation:
zDo not approach the mechanical equipment when selecting the restart
function. Otherwise it may cause injury!
zDo not touch the fan or discharge resistor to sense the temperature.
Otherwise, you may get burnt!
z3. Detection of signals during the operation shall only be conducted by
qualified technician. Otherwise, personal injury or equipment damage
may be caused!

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z4. During the operation of the servo driver, keep items from falling into
the equipment. Otherwise, it may damage the equipment!
z5. Do not start and stop the servo driver by connecting and disconnecting
the contactor. Otherwise, it may damage the equipment!
1.1.7 During Repair
Danger
zDo not repair and maintain the equipment with power connection.
Otherwise there will be danger of electric shock!
zbe sure to conduct repair and maintenance after the charge LED indictor
of the servo driver is OFF. Otherwise, the residual charge on the
capacitor may cause personal injury!
zThe servo driver shall be repaired and maintained only by the qualified
person who has received professional training. Otherwise, it may cause
personal injury or equipment damage!
1.2 Precautions
1.2.1 Motor Insulation Inspection
When the motor is used for the first time, or when the motor is reused after
being kept, or when periodical inspection is performed, it shall conduct motor
insulation inspection so as to avoid damaging the driver because of the
insulation failure of the motor windings. The motor wires must be
disconnected from the driver during the insulation inspection. It is
recommended to use the 500V megameter, and the insulating resistance
measured shall be at least 5MΩ.
1.2.2 Thermal Protection of the Motor
If the rated capacity of the servo motor does not match those of the driver,
especially when the rated power of the driver is higher than the rated power of
the motor, the relevant motor protection parameters in the driver shall be
adjusted, or thermal relay shall be mounted to protect the motor.
1.2.3 Motor Heating and Noise
Since the output voltage of servo driver is PWM wave and contains certain

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harmonics, the temperature rise, noise and vibration of the motor will be higher
than those when it runs at standard frequency.
1.2.4 Voltage-sensitive Device or Capacitor Improving Power Factor at the
Output Side
Since the servo driver output is PWM wave, if the capacitor for improving the
power factor or voltage-sensitive resistor for lightning protection is mounted at
the output side, it is easy to cause instantaneous over current in the servo
driver, which may damage the servo driver. It is recommended that such
devices not be used.
1.2.5 Switching Devices like Contactors Used at the Input and Output terminal
If a contactor is installed between the power supply and the input terminal of
the driver, it is not allowed to use the contactor to control the startup/stop of the
driver. If use of such contactor is unavoidable, it shall be used with interval of at
least one hour. Frequent charge and discharge will reduce the service life of
the capacitor inside the driver. If switching devices like contactor are installed
between the output end of the driver and the motor, it shall ensure that the
on/off operation is conducted when the driver has no output. Otherwise the
modules in the driver may be damaged.
1.2.8 Use under voltage rather than rated voltage
If the driver is used outside the allowable working voltage range as specified in
this manual, it is easy to damage the devices in the driver.
When necessary, use the corresponding step-up or step-down instruments to
change the voltage.
1.2.7 Change Three-phase Input to Two-phase Input
It is not allowed to change the IS300 series three-phase servo driver into
two-phase one. Otherwise, it may cause fault or damage to the servo driver.
1.2.8 Lightning Protection
Servo driver of the series has lightning over current protection device, and
has certain self-protection capacity against the lightning. In applications
where lightning occurs frequently, the user shall install additional protection
devices at the front-end of the driver.
1.2.9 Altitude and Derating
In areas with altitude of more than 1,000 meters, the cooling effect of the driver
may turn poorer due to rare air. Therefore, it needs to derate the driver for use.
Please contact our company for technical consulting in case of such condition.

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1.2.10 Certain Special Use
If the user needs to use the driver with the methods other than the
recommended wiring diagram in this manual, such as shared DC bus, please
consult our company.
1.2.11 Precaution of Driver Disposal
The electrolytic capacitors on the main circuit and the PCB may explode when
they are burnt. Emission of toxic gas may be generated when the plastic
parts are burnt. Please dispose the servo driver as industrial wastes.
1.2.12 Adaptable Motor
1) The standard adaptable Permanent-Magnet Synchronous Motor
2) Since the servo driver has built-in standard parameters of the adaptable
motors, it is necessary to perform motor parameter identification or modify
the default values so as to comply with the actual values as much as
possible, or it may affect the running effect and protection performance;
3) The short circuit of the cable or motor may cause alarm or explosion of the
driver. Therefore, please conduct insulation and short circuit test on the
newly installed motor and cable. Such test shall also be conducted during
routine maintenance. Please note that the servo driver and the test part
shall be completely disconnected during the test.

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Product Information

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Chapter 2 Product Information
2.1 Designation Rules
IS300 T 005 – C
IS300 Servo Driver
Mark Series
SThree Phase
220V
Mark Voltage Level
Rated Output
Current 9A
Mark
13A 17A 25A 32A 37A 45A 60A
75A
070
91A
080
112A
100
150A
140
176A
170
210A
210
253A
250
304A
300
Rated Output
Current
Mark
Corresponding Rated Output
Current
Corresponding
Relationship
C
Motor temperature
overheating protection
PTC sensor with CAN
communication
Mark Interface Board Type
TThree Phase
380V
Note: Standard built rotary transformer
PG card
Fig. 2-1 Designation Specification
2.2 Nameplate
Fig.2-3 Nameplate

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2.3 IS300 Servo Driver Series
Table 2-1 IS300 Servo Driver Series Model and Technical Data
Servo
Driver
Model
Input
voltage
（kVA）
Power
supply
capacity
(kVA)
（A）
Input
curren
t
(A)
（A）
Output
curren
t
(A)
（kgf）
system
pressure
of
Adaptable
Injection
Moulding
Machine
（kgf）
（L/min）
Maximum
Flow Rate of
Adaptable
Injection
Moulding
Machine
（kgf）
IS300T005 5.9 10.5 9.0 20
IS300T010 8.9 14.6 13.0 30
IS300T015 11.0 20.5 17.0 40
IS300T020 17.0 26.0 25.0 60
IS300T030 21.0 35.0 32.0 75
IS300T035 24.0 38.5 37.0 85
IS300T040 30.0 46.5 45.0 105
IS300T050 40.0 62.0 60.0 140
IS300T070 57.0 76.0 75.0 180
IS300T080 69.0 92.0 91.0 210
IS300T100 85.0 113.0 112.0 260
IS300T140 114.0 157.0 150.0 360
IS300T170 134.0 180.0 176.0 420
IS300T210 160.0 214.0 210.0 500
IS300T250 192.0 256.0 253.0 600
IS300T300
Three-p
hase
380V
Range:-
15%～
20%
231.0 307.0 304.0
175
720

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2.4 Technical Specifications
Table 2-2 IS300 Servo Driver Technical Specifications
Item Specifications
Maximum
frequency 300Hz
Carrier
frequency
0.5k to 16kHz; the carrier frequency will be
automatically adjusted according to the load
characteristics.
Input
frequency
resolution
Digital setting: 0.01Hz
Analog setting: maximum frequency ×0.1%
Control
mode
Close loop vector control (VC)
V/F control
Startup
torque 0Hz/180%（VC）
Speed
adjustment
range
1:1000 (VC)
Speed
stabilization
precision
±0.02%(VC)
Torque
control
precision
±5%(VC)
Overload
capacity
150% rated current 60s; 180% rated current 5s.
Individualiz
ed function
Auto voltage
regulation
(AVR)
It can keep constant output voltage automatically in
case of change of mains voltage.
Individualiz
ed function
Peripherals
self-detectio
n upon
power-on
It can conduct safety detections on the peripherals
upon power-on, including earth and short circuit
detections.

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Item Specifications
Shared DC
Bus
Function
It can realize the function that multiple drivers share
the DC bus.
QUICK key The user can freely define short-cut menus.
MF.K Key
Programmable key: Select the command channel
switching/forward and reverse rotations/jog
operation.
Running
command
channel
Three types of channels: operation panel setup,
control terminal setup,serial communication port
setup and CAN communication port setup . These
channels can be switched in various modes.
Frequency
source
There are types of frequency sources, such as
analog voltage setup, analog current setup, serial
portsetup and CAN setup. These frequency sources
can be switched in various modes.
Auxiliary
Frequency
source
It can implement micro tuning and synthesis of
auxiliary frequency.
Input
terminal
There are five digital input terminals, It can be
compatible with enabled PNP or NPN input mode.
One motor PTC overheating protection input
terminal.
There are three analog input terminals, two of which
can be used only as voltage input, while the other
can be used as voltage or current input.
Run
Output
terminal
There are three relay input terminals.One is NO/NC
with optional, the other two are NO.
Two analog output terminals, with optional 0//4mA to
20mA or 0/2V to 10V.
Communicat
ion terminal
CAN Communication terminal
RS485 Communication terminal

- 12 -
Item Specifications
Display and
Keyboard
Operation
LED display It can display the parameters.
Key locking
and function
selection
It can lock the keys partially or completely and define
the functional range of certain keys so as to prevent
error operations.
Protection
function
It can implement power-on motor short-circuit
detection, input/output phase loss protection, over
current protection, over voltage protection, under
voltage protection, over heat protection and overload
protection.
Optional
parts
B
reakers components and PG card, etc.
Using Place
Indoor, and be free from direct sunlight, dust,
corrosive gas, combustible gas, oil smoke, vapor,
drip or salt.
altitude Lower than 1,000 meters
Ambient
temperature
-10 ℃Celsius to +40 ℃Celsius (derated when used
in the ambient temperature of 40 ℃Celsius to 50 ℃
Celsius)
Humidity Less than 95%RH, without condensing
Vibration Less than 5.9 m/s2(0.6g)
Envir
onm
ent
Storage
temperature -20 ℃Celsius ～+60 ℃Celsius

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2.5 Physical Appearance and Dimensions of Mounting
Hole
2.5.1 Physical Appearance
Fig.2-3 Physical Appearance of IS300 servo driver
Fig.2-4 Schematic Diagram for Physical Dimensions and Mounting Hole
Dimensions
Input and output hole
Fan
Top-shell Operation Panel
Middle-shell
Bottom-shell
Driver nameplate
Bottom Mounting Hole

- 14 -
Fig.2-5 Schematic Diagram for Physical Dimensions and Mounting Hole
Dimensions
2.5.2 Physical Dimensions and Mounting Hole Dimensions
Table 2-3 Physical Dimensions and Mounting Hole Dimensions (mm)
Mounting
Hole Physical Dimensions
Model A B H H1 W D
Diamete
r of
Mountin
g Hole
Weight
(kg)
IS300T005
IS300T010
148 236 248 / 160 183 φ5 2.5
IS300T015
IS300T020
IS300T030
190 305 322 / 208 192 φ6 6.5
IS300T035 235 447 432 463 285 228 Φ8 20