Insinger 45SA User manual

TECHNICAL MANUAL
Installation, Operation and Maintenance Instructions
45SA
Undercounter Dishwasher
45SA5-F1
45SA5-F2
45SA-F2C
45SA-F2D
45SA-F2
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
800-344-4802
Fax: [phone]
www.insingermachine.com
~Jlnsinger

Insinger Model 45SA5
REVISION RECORD
Date of original manual: 1 March 1996
Rev. Date
A
1/13/97
B
3/19/97
C 4/11/97
D
11/10/97
E
4/1/98
F
7/15/99
G 4/17/00
H 3/23/01
J 6/15/04
SN 960071 and higher.
Effective
Serial No.
970080
970179
970224
970572
980210
990363
000280
010149
040220
Description
New overloads & float switches.
Fig. 7-4 ball float was
cantilever style.
Fig. 7-1 & 7-2, new style water
level indicator (item 39)
Pg. 7-2 & Fig. 7-9, new
contactors.
Add 6.2.9, New Figs 7-1, 7-2,
7-9, 8-3, 8-4, 8-5 for new timer
DE7-35 & single float switch.
Rev. 6.2.1 (strainer cleaning),
Fig. 7-1 & 7-2 (new S/S water
level indicator).
Fig. 7-2 (new PN for item 39
level indicator, SN 990363 &
higher).
New temp cont board DE9-251 &
sensor DE9-252, Fig. 7-9
New ball valves, final rinse
solenoid valve, wash tank stm.
sol. valve & level switch, drain
overflow tube & scrap screen,
captive end plugs & strainer,
front panel, start push button,
spring plungers on wash
manifolds, hi temp limit switch
for elect. tank heat.

Insinger Model 45SA5
FACTORY SUPPORT
_Insinger Machine Company:
6245 State Road
Philadelphia, PA 19135
800-344-4802
215-624-4800
215-624-6966 (Fax)
www.insingermachine.com
AUTHORIZED SERVICE AGENCIES
California:
Magna Mechanical
724 Ave. B, Suite A
National City, CA 91950
619-239-8008
Florida:
Speciality Marine Supply
2057 Mayport Road
Atlantic Beach, FL 32310
904-247-3303
904 - 24 7- 6403 (Fax)
The Source
589 West 14th St, Unit 5
Atlantic Beach, FL 32233
904-241-4982
904-241-4039 (Fax)
Virginia:
D. W. Boyd Company·
4003 Colley Ave.
Norfolk, VA 23508
757-423-2268
757-423-1868 (Fax)
The Source
502 Rotary Street
Hampton, VA 23661
757-825-1400
757 - 825 - 12 02 (Fax)
i

Insinger Model 45SA5
TECHNICAL MANUAL VALIDATION CERTIFICATE
To be assigned
ii

Insinger Model 45SA5
APPROVAL AND PROCUREMENT RECORD
NOT APPLICABLE
iii

Insinger Model 45SA5
IDENTIFYING TECHNICAL PUBLICATION SHEET
To be assigned
iv

Insinger Model 45SA5
SAFETY SUMMARY
The following general safety notices supplement the specific
warnings and cautions appearing in this manual:
All service except for routine shut-down procedures and
operator
1s
troubleshooting procedures must be performed by
qualified maintenance personnel.
Prior to any work on the Model 45SA5 dishwasher involving
service of electrical, steam, or water systems, the dishwasher
and booster heater must be de-energized by turning the
electrical supply power noff
11
and closing appropriate steam and
water valves.
The following is a summary of the warnings and cautions appearing
in the text of this manual to alert personnel to potentially
hazardous situations:
WARNINGS
Warning definition: :A warning designates
potential bodily harm if not followed.
Page 2 5: Do not open the door during the wash or rinse cycle
because hot water is being sprayed. An interlock is provided to
stop the cycle if the door is opened, but some hot water may
escape.
Page 2 5: Hot water and surface temperatures exist in the
machine. Allow the machine to cool to 110°F before proceeding.
Wear rubber gloves.
Page 2-6: Electric float switches, probes, and heating elements
must be cleaned daily. Accumulations of grease, minerals or
debris will cause faulty operation of tank fill and heating
systems. Use Scotch-Brite or equivalent cleaning pads on heavy
dirt.
Page 4 1: Inside of the machine is hot. Allow the machine to
cool to 110° F. before proceeding. Wear rubber gloves.
Page 4 3: Turn off power supply to the control enclosure. This
inspection should only be done by a qualified electrician.
V

Insinger Model 45SA5
WARNINGS (can't)
Page 5-1: Prior to any work on the Model 45SA5 dishwasher
involving service of electrical, steam, or water systems, the
shwasher and booster must be de-energized by turning the
ectrical supply power
11
0ff!! and closing appropriate valves.
Wear rubber gloves while performing the following steps. Do not
drink, eat or smoke.
Troubleshooting of certain electrical functions requires access
to 1 electrical circuits inside the electrical control
enclosure. Troubleshooting or repair of the electrical equipment
should only be done by a qualified electrician.
Page 6 1: Prior to any work on the Model 45SA5 dishwasher
involving service electrical, steam, or water systems, the
dishwasher and booster must be de-energi by turning the
electrical supply power noff
11
and closing appropriate valves.
Wear rubber gloves while performing the following steps. Do not
drink, eat or smoke.
Troubleshooting certain electri functions requires access
to live electrical circuits inside the electrical control
enclosure. Troubleshooting or repair the electrical equipment
should only be attempted by a qualified electrician.
Page 6-5: following steps require testing with machine power
on. These tests should only be made by a qualified electrician.
Page 8-1: All portions of the installation must comply with
applicable Navy shipboard regulations, specifications, and
requirements.
Page 8 1: Both the dishwasher and the booster heater must be
securely bolted to deck plates.
Page 8-3: Dangerous voltages are present on connections to the
electrical control enclosure and electric booster heater.
Observe normal safety precautions for high voltage electrical
equipment when connecting to local distribution system. All
work should be done by a qualified electrician.
vi

Insinger Model 45SA5
WARNINGS (can't)
Page 8-4: At startup, and after any draining of the electric
booster, turn off the 440 volt power to the booster during the
initial wash tank fill (2.3.6). This will allow the booster
reservoir to fill and trapped air to be purged without
overheating of booster heating elements.
CAUTIONS
Caution definition: a caution designates
potential equipment harm if not followed.
Page 2-1: The operator should become thoroughly familiar with
the equipment and these operating instructions prior to starting
the machine.
vii

Insinger Model 45SA5
TABLE OF CONTENTS
Section
1.0 GENERAL INFORMATION
1.1 Introduction
1.2 Scope of the Manual
1.3 Equipment Description
1.4 Equipment Supplied
1.5 Detergent and Rinse Additive Dispensers
2.0 OPERATION
2.1 Introduction
2.2 Controls and Indicators
2.3 Start-Up Procedure
2.4 Shut-Down Procedure
3.0 FUNCTIONAL DESCRIPTION
4.0 SCHEDULED MAINTENANCE
4.1 Introduction
4.2 Weekly Requirements for Inspection
and Maintenance
4.3 Quarterly Requirements for Inspection
and Maintenance
5.0 TROUBLESHOOTING
6.0 CORRECTIVE MAINTENANCE
6.1 Introduction
6.2 Maintenance and Repair Procedures
6.2.1
Clean Fresh Hot Rinse Strainer
viii
1 1
1-1
1-1
1-1
1-2
2 1
2-1
2 4
2 5
3-1
4 1
4-1
4 2
5-1
6-1
6-1