Insinger SPEEDER 64 User manual

TECHNICAL MANUAL
Installation, Operation and Maintenance Instructions
RACK CONVEYOR
DISHWASHERS
Speeder 64
Speeder 86
Super 106
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
800-344-4802
Fax: [phone]
www.insingermachine.com
~Jlnsinger

Super Speeder Tech Manual 6_2015 www.insingermachine.com 800-344-4802
Thank you for purchasing this quality
Insinger product.
On the space provided below please record the
model, serial number and start-up date of this unit:
Model:__________________________________
Serial Number:___________________________
Start-Up Date:____________________________
When referring to this equipment please have this
information available.
Each piece of equipment at Insinger is carefully
tested before shipment for proper operation. If the
need for service should arise please contact your
local Authorized Insinger Service Company.
A Service Network Listing is provided on our web
site, www.insingermachine.com or call Insinger at
800-344-4802 for your local authorized servicer.
For proper activation of the Insinger Limited
Warranty a SureFire™ Start-Up & Check-Out Service
should be completed on your machine. Refer to the
Introduction section in this manual for an explanation
of Insinger SureFire™ Start-Up & Check-Out
Program.
Please read the Insinger Limited Warranty and all
installation and operation instructions carefully before
attempting to install or operate your new Insinger
product.
To register your machine for warranty by phone, fax
or the internet or for answers to question concerning
installation, operation, or service contact our
Technical Services Department:
TECHNICAL SERVICE CONTACTS
Toll-Free 800-344-4802
Fax [phone]
e-mail [email protected]
Web site www.insingermachine.com
TABLE OF CONTENTS
Part 1
Technical Information
Catalog Specication Sheet
Introduction
Warranty
Part 2
Installation & Operation Instructions
Part 3
Maintenance and Repair Procedures
Part 4
Electrical Schematics & Electrical Replacement
Parts
Part 5
Replacement Parts
~Jlnsinger

RACK CONVEYOR SERIES
TECH MANUAL. INTRODUCTION
Part 1, Section A
I.A INTRODUCTION ·
1.A.l Purpose
The purpose of this Tech Manual is to provide installation, operation, cleaning and maintenance
directions. A section is provided for replacement parts.
l.A.2 Scope
Thismanualcontains allpertinentinformationto assistintheproperinstallation,operation,cleaning,
maintenance, and parts ordering for lnsinger Rack Conveyor Dishwasher Series including the
Admiral, Speeder and Super models.
The installation instructions are intended for qualified equipment installers. The operation and
cleani~g instructi~ons &,e 'intended t9r the d~y users of the equipment. The maintenance.: a1:1d
parts sections are intended for qualified service and/or maintenance technicians.
Replacementpartsmay beordereddirectly from ourfactory orfrom yourlocalInsingerAuthorized
Service Agency. Forthe name of your local Insinger Authorized Service Agency pleas'e reference
the Service Network Listing in Section 1 of this manual. You can also speak to the Insinger
Technical Services Department, 800/344-4802, or e-mail us at [email protected].
When calling for warranty information or replacement parts please provide the model and serial
number of your Insinger equipment. These important numbers should be noted inthis manual on
the spaces provided on the opening page.
'1.A.3 Surefire™ Start-up & Check-out Program
Insingerisproudto offerourexclusive Surefire™ Start-up &Check-outProgramto ourcommercial
customers. 1bisservice is included inthepurchase price of your newInsinger dishwasher. We will
provide an authorized factory service technician for the initial start-up of your new Insinger
dishwasher to ensure it is running correctly. Please call the factory or your local Insinger Sales
Representative to schedule this service.
t
1.A.4 Definitions
, • I
Thr6ughoutthis guideyouwill find the following terms: WARNING, CAUTION, & NOTE. When
used, these terms will be outlined in a box to draw attention:
rlsd: 12/97, 6/98
s:\wp5l\manual\admiral
WARNING indicates potential physical danger.
CAUTION indicates potential equipment damage.
NOTE indicates helpful operating hints ortips.

CSI - 11400
Approval
Date
Project
Item
Quantity
Speeder 64
Double Tank Rack Conveyor Dishwasher
6245 State Road ∙ Philadelphia, PA 19135 ∙ PH: 800-344-4802 ∙ FX: 215-624-6966 ∙ www.in sing erma ch ine. com
Automatic conveyor, rack type, double tank
dishwasher with recirculating wash and rinse and
fresh water final rinse
0.52 gallons/rack final rinse consumption
Capacity is 277 (20” x 20”) racks per hour or 6,925
dishes per hour
Error proof replacement with color-coded curtains
STANDARD FEATURES
CrossFire Wash System
Color-coded curtains
Tank heat:
Electric immersion heater
Steam injector
Capillary thermometers for wash and rinse
In-line thermometer for final rinse
Vacuum breaker on all incoming water lines
Manifold clean-out brush
SureFire Start-Up & Check-Out Service
Inspection door
Ventilation fan connection provision
S/S frame, legs and feet
S/S front enclosure panel
Automatic tank fill
Low water protection
Detergent connection provision
Elevated top mounted NEMA 12 control panel
Easily-cleaned crowned hood top
Simplified scrap screen design
Door safety switch
Standard frame drip proof motors
Energy saver
Override switch for deliming
End caps/pipe plugs secured to prevent loss
Timing belt conveyor drive
OPTIONS
Stainless steel steam coil tank heat
Steam booster
Electric booster
Single point electrical connection: motors, controls and
tank heat. (Booster requires a separate connection)
End cowls with vent and adjustable damper controls
S/S splash guards
Security package
Totally enclosed motors
Rack limit switch
Power Loader
Power Unloader
Door activated drain closers
Insulated hood and door
Plastic 20” x 20” racks (plate or silver)
CrossFire Wash System power
sprays water horizontally, as
well as, from above and below,
cleaning and sanitizing the
dirtiest of ware.
SPECIFIER STATEMENT
Specified unit will be an Insinger Speeder 64 double tank rack conveyor
dishwasher. Features include CrossFire Wash System, capillary
thermometer for wash and rinse, in-line thermometer for final rinse,
vacuum breaker, SureFire Start-Up & Check-Out service, inspection
door automatic tank fill, low water protection, door safety switch, energy
saver, timing belt conveyor drive, and 304 stainless steel construction.
~Jlnsinger

Note: Due to product improvement we reserve the right to
change information and specifications without notice.
6245 State Road ∙ Philadelphia, PA 19135 ∙ PH: 800-344-4802 ∙ FX: 215-624-6966 ∙ www.in sing erma ch ine. com
Additional Information
SPECIFICATIONS
CONSTRUCTION- Hood and tank constructed of 16 gauge type 304
S/S. Hood unit of all welded seamless construction. S/S frame, legs
and feet. All internal castings are non-corrosive lead free nickel alloy,
bronze or S/S.
DOORS- Extra large die formed 18-8 type 304 S/S front inspection
door riding in all S/S channels. A triple ply leading edge on the door
channels made of S/S with no plastic or nylon sleeves or liners used.
Two intermediate S/S door safety stops on door.
CONVEYORS- One S/S roller chain conveyor, with rack driving
lugs every sixth link, running along the front of the machine. Eleven
free spinning rollers placed along the back wall of the machine.
Conveyor accommodates all standard 20” racks. Conveyor drive
system includes direct drive gear motor with frictionless, trouble-free
clutch system, spring-loaded and automatically re-engaging. Racks
conveyed automatically through washing and rinsing systems,
powered by an independent 1/15 hp drive motor.
PUMP- Centrifugal type “packless” pump with a brass petcock
drains. Construction includes ceramic seal and a balanced cast
impeller on a precision ground stainless steel shaft, extension or
sleeve. All working parts mounted as an assembly and removable
as a unit without disturbing pump housing. 1 hp motor for each
wash and rinse pump: standard horizontal C-face frame, drip proof,
internally cooled with ball-bearing construction.
CONTROLS- Top mounted NEMA 12 control enclosure, with 3.5
inch air gap between hood and enclosure, housing motor overload
protection, contactors, transformers and all other dishwasher
controls. All controls safe low voltage 24 VAC.
ENERGY SAVER- Rack actuated lever automatically operates the
final rinse solenoid only when a rack passes, saving water and
energy. The lever also activates an adjustable timer control. If no
ware passes during the set time, the machine shuts down.
SPRAY SYSTEM- Spray arms made of type 304 stainless steel pipe.
Spray assemblies removable without the use of tools.
WASH- Upper and lower manifolds with the patented CrossFire®
Wash System. One manifold above with 3 power wash arms, each
with 9 high pressure cleaning slots and one manifold below with 3
power wash arms, each with 9 high pressure cleaning slots. The
slots are precision milled for water control producing a fan spray.
Wash arms are fillet welded to the S/S manifold. The CrossFire®
Wash System provides 4 horizontally spraying high pressure nozzles.
RINSE- Upper and lower manifolds. One manifold above with 3
power rinse arms, each with 9 high pressure rinsing slots and one
manifold below with 3 power rinse arms, each with 9 high pressure
rinsing slots. The slots are precision milled for water control
producing a fan spray. Rinse arms are fillet welded to the S/S
manifold.
FINAL RINSE- Six nozzles above and three nozzles below threaded
into S/S schedule 40 pipes. Nozzle assemblies produce a fan spray
reducing water consumption, maximizing heat retention.
DRAIN- Drain valve externally controlled. Overflow assembly with
skimmer cap is removable without the use of tools for drain line
inspection. Heater is protected by low water level control.
Note: Exhaust requirements are for pant leg connections only. For
hood type, CFM requirements vary, consult hood manufacturer for
specific sizing.
Capacity Per Hour 277 racks
6925 dishes
300-600 meals
Tank Capacity 12 gals. (wash) 13 gals. (rinse)
25.5 gals. (gas wash)
26 gals. (gas rinse)
Motor Size 1 hp (wash) 1 hp (rinse)
1/15 hp (conveyor)
Electric Usage 7.5 kW wash tank
15 kW rinse tank
15 kW booster 40° rise
27 kW booster 70° rise
Gas Consumption 90,000 BTUH
88 CFH nat. gas
36 CFH propane
Steam Consumption
at 20 psi min.
81 lbs./hour tank
51 lbs./hour booster 40° rise
90 lbs./hour booster 70° rise
Final Rinse Peak Flow
at 20 psi min.
2.4 gallons/minute
Final Rinse Consumption at
20 psi min.
144 gallons/hour
0.52 gallons/rack
Exhaust Hood Requirement 350 CFM Load
350 CFM unload
Peak Rate Drain Flow 14 gallons/minute
Installation distance from
vertical combustible service
2"
Shipping Weight 800 lbs.
Machine Electrical
Motors, Controls, Tank
Heat Steam Gas Electric
240/1/60
208/3/60
240/3/60
480/3/60
380/3/50
9.7
10.7
9.8
4.9
5.9
20.2
11.9
10.9
5.4
6.6
112.8
73.1
63.9
31.9
40.0

Technical Drawings
Ol/ERALL LENGTH
64" ~~~ 1, @-j
.L....LJe
~
1 r
t. OPe/lNG
I '--- t. DISHWASHER
RIM ROLL
T§
;._ lE
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"'~
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-rl *
c:::::J
TYPICAL TABLE CONNECTION
H 14·
1
I 6.J.1/2~~
28 .J/4 4
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I
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SEE NOTE: 137 I I I l I I I [
Sff NOTE: #.J I1
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12 J/4 111 '--7 ~ 49 --
r_:J ~ ~ '"""'~ ~-1~i-:r::4.J =- JJ J/4
~~ I ~~
261/2---l ~ 2 J/4 ~./J J/4=J- 32 5/16
fNSTALLA TION CONNECTIONS ----64
L TR DESCRfPTTON SIZE
Hf !HOT WATER TO AUTO ALL -140' F I 3/4 RPS
H2I HOT WATER TO ANAL RINSE -180' F I 1/2 RPS
HJ I HOT WATER TO STEAM BOOSTER "' I 1/2 RPS
H4 IHOT WATER TO ELECTRIC BOOSTER" I 1/2 RPS
S1 !STEAM TO TANKS - WASH I 1/2 RPS
R/GHT TO LEFT FEED
~
1. VENTS .t: ADJUSTABLE DAMPERS FURNISHED 0/1/L Y YtHEN SP ECIFIED.
S2 !STEAM TO TANKS - RINSE I J/4 RPS
SJ I STEAM TO BOOSTER I1/ 2 / 1" FIPS
2. "J;.' FOR HOT WAIER TO BOOSIER 140" F STD/ 110' F SPECIAL .
J. ALLOW 24' MIN. CLEARANCE BELOW DISHTA8l£ TO SERVICE ELECTRICAL
EQUIPMe/T.
D !DRAIN CONNECTION I 2 RPS
R1 CONDENSATE RETURN TANK COILS 1/2 RPS OVERALL DIMENSIONS
R2 CONDENSATE RETURN BOOSTER 1 /2 RPS MACHINE TYPE LENGTH
E1 ELECTRICAL SERI/IC£ - MOTORS 2 1/4 HP STEAM - W/ROOSTER 95 1/2
£2 ELECTRfCAL SERVICE - WASH 7 1/2 KW ELECT WmuT WATER F. RINSE 83 1/2
EJ ELECTRICAL SERVICE - RINSE 15 KW ELECTRIC HEAT W/BOOSTER 103
£4
ELECTRfCAL SERVICE - BOOSTER 24/45 KW STEAM - WITHOUT BOOSTER 83 1 /2
INSTALLATION
AND LAYOUT
DETAIL
r25 7/Bl
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8£TWITN
TRACKS
Information and Speci fications
Subject to Chanqe Without Notice.
SPEEDER 64
DOUBLE TANK CC:W.ot:W TYP£ DISHWASHER
I • P
hDadelp l\ la. PA 191J5
n singer rA~21~562~~66
DR'IIN, EW 12.29.99 SCALE DOC. NO.
REV:_ 1<911 __ 01 .29. 0ll
1
/Z' = 1• SP-64R
REV
K

Technical Drawings
INSTALLATION
AND LAYOUT
DETAIL
h
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c:,
IGTH (SEE _CHART)!
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BETWEEN
TABLES
64"·
.
it'. OPENING
-="
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t, T
f DISHWASHER J
i~~~
--
~
r25 7/8
7
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11/81:
·1
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l
·14
1
18 :J/4 F~ , 1/8:__=----,
?111 rSEENOTEl7
...
OPENING
BETWEEN
11?ACKS
II 8
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--+- ... - ~
INSTALLATION CONNECTIONS
ILTRI DESCRIPTION I SIZE
HI HOT WATER TO A 7i FILL - 140° F 3 '4 RP
H2 HOT WATER TO FINAL RINSE - 180° F 1 '2 FIPS
H3 HOT WATER TO STEAM BOOSTER " 1 '2 FIPS
H4 IHOT WATER TO ELECTRIC BOOSTER" I 1/2 FIPS
S1 ISTEAM TO TANKS - WASH I 1/2 FIPS
S2 ,STEAM TO TANKS - RINSE I 31 RPS
S3 STEAM _ TO BOOSTER ______ 1/ 2 _ I" Rf'S
D I DRAIN CONNECTION I ~ FIPS
RI CONDENSATE RETURN - TANK COILS 1; FIPS
R2 I CONDENSATE RETURN - BOOSTER I 1/2 FIPS
ET ltircm1cAL SERvict - MdidRs I 2 1/4 HP
E2 I ELECTRICAL SER 1/TCE - WASH HEAT I 7 172 KW
E3 I ELECTRICAL SER 1/TCE - RINSE HEA T I 15 KW
£4 !ELECTRICAL SERI/TC£ - BOOSTER I 24/45 KW
·:J.J 3/4 j " -
49~ I
B~
32 5/16 /4~,r.,. _I
64 60 1(4 ----yr.,--,
LEFT TO RIGHT FEED
.tfJllI::i;_
1. VENT ,i- ADJUSTABLE DAMPERS FURNISHED ONLY 'MIEN SPECIFIED.
2. "t,," FOR HOT WAJE1? TO BOOSJE1? 140" F STD/ 110• F =CJAL.
:J. ALLOW 2'1" MIN. CLEARANCE BELOW 0/SHTABI.£ TO SERVICE
ELECTRICAL EQUIPMENT.
OVERALL DIMENSIONS
MACHIN E TYPE I LE NGTH
STEAM - OSTER
ELECT. W R F. RINSE
ELECTRIC OOSTER
STEAM - OOSTER
"'
"'
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S-
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I ll T ~~I
~f]L:-~
2 J/4 ~l-15 12 3/4
26 1/2
Information and Specificat i ons
Subject to Chanqe Without Notice.
SPEEDER 64
r.l
DOUBLE TANK CXWll£rtW T'l'PC OISHWA911NG 11.Aa-HNE
lnsin ger Ph lc';\:~h~~:~
35
FAX [phone]Q66
OR'IIN, EJ,/M 12.J0.99 SCALE DWG. HO. REV
RE'r. KBA1 01.29. 08 t/2" = 1' SP - S4L K

CSI - 11400
Approval
Date
Project
Item
Quantity
Speeder 86
Double Tank Conveyor Dishwasher
with Recirculating Pre-wash
6245 State Road ∙ Philadelphia, PA 19135 ∙ PH: 800-344-4802 ∙ FX: 215-624-6966 ∙ www.in sing erma ch ine. com
Automatic conveyor, rack type, double tank dishwasher
with recirculating pre-wash, wash, rinse and fresh
water final rinse
0.52 gallons/rack final rinse consumption
Capacity is 277 (20” x 20”) racks per hour or 6,925
dishes per hour
Error proof replacement with color-coded curtains
CrossFire Wash System power
sprays water horizontally, as
well as, from above and below,
cleaning and sanitizing the
dirtiest of ware.
STANDARD FEATURES
CrossFire Wash System
Color-coded curtains
Tank heat:
Electric immersion heater
Steam injector
Capillary thermometers for wash and rinse
In-line thermometer for final rinse
Vacuum breaker on all incoming water lines
Manifold clean-out brush
SureFire Start-Up & Check-Out Service
Inspection door
Ventilation fan connection provision
S/S frame, legs and feet
S/S front enclosure panel
Automatic tank fill
Low water protection
Detergent connection provision
Elevated top mounted NEMA 12 control panel
Easily-cleaned crowned hood top
Simplified scrap screen design
Door safety switch
Standard frame drip proof motors
Energy saver
Override switch for deliming
End caps/pipe plugs secured to prevent loss
Timing belt conveyor drive
OPTIONS
Stainless steel steam coil tank heat
Steam booster
Electric booster
Single point electrical connection: motors, controls and
tank heat. (Booster requires a separate connection)
End cowls with vent and adjustable damper controls
S/S splash guards
Security package
Totally enclosed motors
Rack limit switch
Power Loader
Power Unloader
Door activated drain closers
Insulated hood and door
Plastic 20” x 20” racks (plate or silver)
SPECIFIER STATEMENT
Specified unit will be an Insinger Speeder 86 double tank rack conveyor
dishwasher with pre-wash. Features include CrossFire Wash System,
capillary thermometer for wash and rinse, in-line thermometer for final
rinse, vacuum breaker, SureFire Start-Up & Check-Out service, inspection
door automatic tank fill, low water protection, door safety switch, energy
saver, timing belt conveyor drive, and 304 stainless steel construction.
~Jlnsinger

6245 State Road ∙ Philadelphia, PA 19135 ∙ PH: 800-344-4802 ∙ FX: 215-624-6966 ∙ www.in sing erma ch ine. com
Additional Information
SPECIFICATIONS
CONSTRUCTION- Hood and tank constructed of 16 gauge type 304
S/S. Hood unit of all welded seamless construction. S/S frame, legs
and feet. All internal castings are non-corrosive lead free nickel alloy,
bronze or S/S.
DOORS- Extra large die formed 18-8 type 304 S/S front inspection
door riding in all S/S channels. A triple ply leading edge on the door
channels made of S/S with no plastic or nylon sleeves or liners used.
Two intermediate S/S door safety stops on door.
CONVEYORS- One S/S roller chain conveyor, with rack driving
lugs every sixth link, running along the front of the machine. Eleven
free spinning rollers placed along the back wall of the machine.
Conveyor accommodates all standard 20” racks. Conveyor drive
system includes direct drive gear motor with frictionless, trouble-free
clutch system, spring-loaded and automatically re-engaging. Racks
conveyed automatically through washing and rinsing systems,
powered by an independent 1/15 hp drive motor.
PUMP- Centrifugal type “packless” pump with a brass petcock
drains. Construction includes ceramic seal and a balanced cast
impeller on a precision ground stainless steel shaft, extension or
sleeve. All working parts mounted as an assembly and removable
as a unit without disturbing pump housing. 1 hp motor for each
wash and rinse pump: standard horizontal C-face frame, drip proof,
internally cooled with ball-bearing construction.
CONTROLS- Top mounted NEMA 12 control enclosure, with 3.5
inch air gap between hood and enclosure, housing motor overload
protection, contactors, transformers and all other dishwasher
controls. All controls safe low voltage 24 VAC.
ENERGY SAVER- Rack actuated lever automatically operates the
final rinse solenoid only when a rack passes, saving water and
energy. The lever also activates an adjustable timer control. If no
ware passes during the set time, the machine shuts down.
SPRAY SYSTEM- Spray arms made of type 304 stainless steel pipe.
Spray assemblies removable without the use of tools.
WASH- Upper and lower manifolds with the patented CrossFire®
Wash System. One manifold above with 3 power wash arms, each
with 9 high pressure cleaning slots and one manifold below with 3
power wash arms, each with 9 high pressure cleaning slots. The
slots are precision milled for water control producing a fan spray.
Wash arms are fillet welded to the S/S manifold. The CrossFire®
Wash System provides 4 horizontally spraying high pressure nozzles.
RINSE- Upper and lower manifolds. One manifold above with 3
power rinse arms, each with 9 high pressure rinsing slots and one
manifold below with 3 power rinse arms, each with 9 high pressure
rinsing slots. The slots are precision milled for water control
producing a fan spray. Rinse arms are fillet welded to the S/S
manifold.
FINAL RINSE- Six nozzles above and three nozzles below threaded
into S/S schedule 40 pipes. Nozzle assemblies produce a fan spray
reducing water consumption, maximizing heat retention.
DRAIN- Drain valve externally controlled. Overflow assembly with
skimmer cap is removable without the use of tools for drain line
inspection. Heater is protected by low water level control.
Note: Exhaust requirements are for pant leg connections only. For
hood type, CFM requirements vary, consult hood manufacturer for
specific sizing.
Capacity Per Hour 277 racks
6925 dishes
300-600 meals
Tank Capacity 12 gals. (wash) 13 gals. (rinse)
25.5 gals. (gas wash)
26 gals. (gas rinse)
Motor Size 1 hp (wash) 1 hp (rinse)
1/15 hp (conveyor)
Electric Usage 7.5 kW wash tank
15 kW rinse tank
15 kW booster 40° rise
27 kW booster 70° rise
Gas Consumption 90,000 BTUH
88 CFH nat. gas
36 CFH propane
Steam Consumption
at 20 psi min.
81 lbs./hour tank
51 lbs./hour booster 40° rise
90 lbs./hour booster 70° rise
Final Rinse Peak Flow
at 20 psi min.
2.4 gallons/minute
Final Rinse Consumption at
20 psi min.
144 gallons/hour
0.52 gallons/rack
Exhaust Hood Requirement 350 CFM Load
350 CFM unload
Peak Rate Drain Flow 14 gallons/minute
Installation distance from
vertical combustible service
2"
Shipping Weight 1200 lbs.
Machine Electrical
Motors, Controls, Tank
Heat Steam Gas Electric
240/1/60
208/3/60
240/3/60
480/3/60
380/3/50
9.7
10.7
9.8
4.9
5.9
20.2
11.9
10.9
5.4
6.6
112.8
73.1
63.9
31.9
40.0
Note: Due to product improvement we reserve the right to
change information and specifications without notice.

Technical Drawings
8ACK SPLASH 86" 8~;::~ :s;._
L...LJE t L I{_ OPENING
t '(_ /l DIS HWA SHER
RIM ROLL
TYPICAL TABLE CONNECTION
tfi
1
10
~ 53 3/4 ==1 (Hl)I
~ T:~1 ~
I I .I
~""
-1
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I
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,,., C,
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----~ SEE NOTt #1
@
11
3/8(H1)r-~
7 1/4 ~J. 10~~~
S ff NOTE ~I~• 7 1/ 8
@ ~ :S I 1/4
i ~ 4
I t SEE
NOTc #3
h
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IN S TALLATION
AND LAYOUT
DETAIL
4 • MIN.
21
ij '
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h
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oS
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INSTALLA T!ON CONNECTIONS
LmI DESCR IPT ION
HI I HOT WA TEH TO AUTO FILL - 140' F
H2 I
HOT WA /Di' TO FINAL RINSE - 180' F
H3 HOT WATER TO STEAM BOOSTER
H4 HOT WATER TO ELECTRIC BOOSTER
51 JST EA M TO TANKS - WASH
52 JSTEAM TO TANKS - RINSE
53 I STEAM TO BOOSTER
D1J DHAIN CONNECTION - WASH & RINSE
D2 I Dl?AIN CONNECTION - Pl?EWASH
RI I CONDENSATE RETURN - TANK COILS
F?2 CONDENS ATE RETURN - BOOSTER
El ELECT. SERI/CE - WASHER MT.RS.
£2 ELEC T. SERI/CE - WASH HT RS.
£3 ELECT. SERI/CE - RINSE HTRS.
E4 ELECT. SERI/CE - BOOSTER
VJ I vEN~ EXHAUST (4 x 12)
SIZE
J/4 FNPT
1/2 FNPT
1 /2 FNPT
1/2 FNPT
1/2 FNPT
J/ 4 FNPT
11/2 or /" FNPT
2" FNPT
1 I 2 m0T
I 2 FNPT
I 2 FNPT
26 HP
8 KW
15 KW
24/45 KW
15 0 CFM EACH
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FURNISHED 01/LY
Wf-/ EN SPECIFIED.
2. " • FOR HO T WATER TO BOOS TE R 140" F S TD / 110" F SPECIAL.
3. ALLOW
24'" MIN. CLEARANCE BELOW DISHTABLE TD SERVICE
ELECTRICAL EQUIPM
ENT
2 3 /4 --j ~26 7/ 8 -
l nformal ian and Sp ec ifica tio ns
Subject to Chonqe Without Notice .
ZEfrf?:Jffif/:i SPEEDE,9 86-3 w ith SWI NG DOORS
MAY fl/OT lK !li'SCI.IRD m A HY DOUBLE TANK CO NVEYOR TYPE O( SH WASHlNG MAC f-ffN E
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llfA°;/{p'ftf':"~fiiuSW::C' REV: -PEEDER B6 S"'1rJG L
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Technical Drawings
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INSTALLATION CONNECTIONS i------,-- ---f&21)(£,#--+i' ~ d ;;,-
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HI HOT WATER TO IUTO FILL -140' F 314 FNPT 41---- --'---- 54 5/1 6 /3
H2 HOT WATER TO FINAL R IN SE - 180 "F 112 FNPT I -----'-----
86
H3 HOT WATER TO STEAM BOOSTER 1/2 FNPT ______ __,; ;;.;;.... ____ _
H4 HOT WAIIR TO EL ECm! C BOOST[R 112 FNPT I R!GHT TO LEFT FEED I
Si STEAM TO TAN!SS -WA SH 1/2 FNPT "
52 I STEAM TO TANKS - /?INS[ I )ll.l! I PT
SJ I STEAM TO BOOS/El? 1 1/2 or 1' FNP T
D1 I DRAIN CONNECT I ON - WAS H & RINSE I 2" FNPT
D2 JDRA IN CONNECTION - PREWASH I 1 1/2 F NP T
RI J
CONDENSATr RE/URN -TA NK CO I LS J 1/2 FNPT
R2 ICONDE N SAT[ RU/Jl?N - BOO S TER I 1)2 FNPT
£1 !ELECT. SERVICE - WASHER MTRS. I 2.6 HP
E2 I ELECT. SERVICE - WASH HTRS. I 8 KW
£3 !ELECT. 5£/?VICE - /?INS£ HTRS . [ /5 KW
£4 ! ELECT. SERv/CE - BOOSTER 24/45 KW
VI I VEN~ EXHAUST (4 x 12) I 350 CFM EAC H
//OTES:
I. END COM_S WI TH VENT & ADJ USTABLE D AMP ERS
FURN
IS HED ONLY WHEN SPECIFIED.
2. " " FDR HOT
WATER TO BOOSTER 1 40 " F STD / 110 " F SPECIAL.
3. ALLOW 24" MIN. CLEARANCE BELOW DISHTABLE TO SERVICE
ELE~TRICAL EQUIPMEN
T.
2 3 /4 --1 l--2 6 7 /8 -
Informat ion an d Specifi cat i ons
Subject to Chanqe Wit hout N ot ice.
'Jf::=~~w""'.: SPEEDER 86 - 3 w it h SWING DOOR S
J!r'fi:~i£':ff::!//J1:J.Y O OUB lE T ANI< Cotl'vF.YDR T~E DIS~WASHING MACH IN E
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M'l'W°P~~~ r RE V: - PEEOER 86 SW I UC R
.ll 'l" fNJPRJitll: = A C110\t F IL E: -

CSI - 11400
Approval
Date
Project
Item
Quantity
Super 106
Three Tank Conveyor Dishwasher
6245 State Road ∙ Philadelphia, PA 19135 ∙ PH: 800-344-4802 ∙ FX: 215-624-6966 ∙ www.in sing erma ch ine. com
Automatic conveyor, rack type, three tank dishwasher
with recirculating pre-wash, wash, rinse and fresh
water final rinse.
0.72 gallons/rack final rinse consumption
Capacity is 330 (20” x 20”) racks per hour or 8,250
dishes per hour
Error proof replacement with color-coded curtains
CrossFire Wash System power
sprays water horizontally, as
well as, from above and below,
cleaning and sanitizing the
dirtiest of ware.
STANDARD FEATURES
CrossFire Wash System
Color-coded curtains
Tank heat:
Electric immersion heater
Steam injector
Capillary thermometers for wash and rinse
In-line thermometer for final rinse
Vacuum breaker on all incoming water lines
Manifold clean-out brush
SureFire Start-Up & Check-Out Service
Inspection door
Ventilation fan connection provision
S/S frame, legs and feet
S/S front enclosure panel
Automatic tank fill
Low water protection
Detergent connection provision
Elevated top mounted NEMA 12 control panel
Easily-cleaned crowned hood top
Simplified scrap screen design
Door safety switch
Standard frame drip proof motors
Energy saver
Override switch for deliming
End caps/pipe plugs secured to prevent loss
Timing belt conveyor drive
OPTIONS
Stainless steel steam coil tank heat
Steam booster
Electric booster
Single point electrical connection: motors, controls and
tank heat. (Booster requires a separate connection)
End cowls with vent and adjustable damper controls
S/S splash guards
Security package
Totally enclosed motors
Rack limit switch
Power Loader
Power Unloader
Door activated drain closers
Insulated hood and door
Plastic 20” x 20” racks (plate or silver)
SPECIFIER STATEMENT
Specified unit will be an Insinger Super 106-2 double tank rack conveyor
dishwasher with pre-wash. Features include CrossFire Wash System,
capillary thermometer for wash and rinse, in-line thermometer for final
rinse, vacuum breaker, SureFire Start-Up & Check-Out service, inspection
door automatic tank fill, low water protection, door safety switch, energy
saver, timing belt conveyor drive, and 304 stainless steel construction.
~Jlnsinger

6245 State Road ∙ Philadelphia, PA 19135 ∙ PH: 800-344-4802 ∙ FX: 215-624-6966 ∙ www.in sing erma ch ine. com
Additional Information
SPECIFICATIONS
CONSTRUCTION- Hood and tank constructed of 16 gauge type 304
S/S. Hood unit of all welded seamless construction. S/S frame, legs
and feet. All internal castings are non-corrosive lead free nickel alloy,
bronze or S/S.
DOORS- Extra large die formed 18-8 type 304 S/S front inspection
door riding in all S/S channels. A triple ply leading edge on the door
channels made of S/S with no plastic or nylon sleeves or liners used.
Two intermediate S/S door safety stops on door.
CONVEYORS- One S/S roller chain conveyor, with rack driving
lugs every sixth link, running along the front of the machine. Eleven
free spinning rollers placed along the back wall of the machine.
Conveyor accommodates all standard 20” racks. Conveyor drive
system includes direct drive gear motor with frictionless, trouble-free
clutch system, spring-loaded and automatically re-engaging. Racks
conveyed automatically through washing and rinsing systems,
powered by an independent 1/15 hp drive motor.
PUMP- Centrifugal type “packless” pump with a brass petcock
drains. Construction includes ceramic seal and a balanced cast
impeller on a precision ground stainless steel shaft, extension or
sleeve. All working parts mounted as an assembly and removable
as a unit without disturbing pump housing. 1 hp motor for each
wash and rinse pump: standard horizontal C-face frame, drip proof,
internally cooled with ball-bearing construction.
CONTROLS- Top mounted NEMA 12 control enclosure, with 3.5
inch air gap between hood and enclosure, housing motor overload
protection, contactors, transformers and all other dishwasher
controls. All controls safe low voltage 24 VAC.
ENERGY SAVER- Rack actuated lever automatically operates the
final rinse solenoid only when a rack passes, saving water and
energy. The lever also activates an adjustable timer control. If no
ware passes during the set time, the machine shuts down.
SPRAY SYSTEM- Spray arms made of type 304 stainless steel pipe.
Spray assemblies removable without the use of tools.
WASH- Upper and lower manifolds with the patented CrossFire®
Wash System. One manifold above with 3 power wash arms, each
with 9 high pressure cleaning slots and one manifold below with 3
power wash arms, each with 9 high pressure cleaning slots. The
slots are precision milled for water control producing a fan spray.
Wash arms are fillet welded to the S/S manifold. The CrossFire®
Wash System provides 4 horizontally spraying high pressure nozzles.
RINSE- Upper and lower manifolds. One manifold above with 3
power rinse arms, each with 9 high pressure rinsing slots and one
manifold below with 3 power rinse arms, each with 9 high pressure
rinsing slots. The slots are precision milled for water control
producing a fan spray. Rinse arms are fillet welded to the S/S
manifold.
FINAL RINSE- Six nozzles above and three nozzles below threaded
into S/S schedule 40 pipes. Nozzle assemblies produce a fan spray
reducing water consumption, maximizing heat retention.
DRAIN- Drain valve externally controlled. Overflow assembly with
skimmer cap is removable without the use of tools for drain line
inspection. Heater is protected by low water level control.
Note: Exhaust requirements are for pant leg connections only. For
hood type, CFM requirements vary, consult hood manufacturer for
specific sizing.
Note: Due to product improvement we reserve the right to
change information and specifications without notice.
Capacity Per Hour 330 racks
8250 dishes
300-600 meals
Tank Capacity 14 gals. (pre-wash)
25 gals. (wash)
25 gals. (rinse)
Motor Size 1/2 hp (pre-wash)
1 1/2 hp (wash)
1 1/2 hp (rinse)
1/6 hp (conveyor)
Electric Usage 7.5 kW wash tank
22.5 kW rinse tank
27 kW booster 40° rise
45 kW booster 70° rise
Steam Consumption
at 20 psi min.
108 lbs./hour tank
84 lbs./hour booster 40° rise
147 lbs./hour booster 70° rise
Final Rinse Peak Flow
at 20 psi min.
3.98 gallons/minute
Final Rinse Consumption
at 20 psi min.
239 gallons/hour
0.72 gallons/rack
Exhaust Hood
Requirement
350 CFM Load
350 CFM unload
Peak Rate Drain Flow 23 gallons/minute
Shipping Weight 1400 lbs.
Machine Electrical
Motors, Controls, Tank Heat Steam Electric
240/1/60
208/3/60
240/3/60
480/3/60
380/3/50
28.6
18.5
16.8
8.4
10.1
N/A
101.8
88.9
44.5
55.7

Technical Drawings
~
~
INSTALLATION
AND LAYOUT
DETAIL
63 J/4
OVERALJ. LENGTH
(Sff CHART)
1-+- - -'I]~--=--=
~ 29 ---I-@-
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TABLES
DPfCAL TABlE CONNECTION
-1~
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LEFT TO RIGHT FEED
Nfll£S;._
65--
69-
1. END COHlS 'MTH VENT FURNISHED ONLY WHEN SPECIFIED.
2. • t,," FOR HOT Wit ID? TO BOOSm? 140' F STD / 110' F SPECIAL.
4 J/8
Information and Specifications
Subiect to Change Without Notice.
SUPER 106-2
1ffiPLC TA/Ill( COV1CJ'tw ~ 0/SHWASHIIW MACHlltc
I •
Philadelphia. PA 191~
ns In g er c21si 624-4800
FAX [phone]M1
DIW:. NO.
12.10.92 SCALE
' REV: K8M 07.29.08 1/2" - '' I S106- 2L
-•- ~\~UM-2L
REV
J

Technical Drawings
OVERALL L£NGTH
BACK SPLASH
(SEE ~ART}
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INSTALLAnoN CONNECnONs I 6;2~
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LTR DESCRIPnON SIZE t-• ----69~
HI HOT WA1Ei'i' TO AUTO FILL -140' F J '4 FIPS
H2 HOT WAlFR TO FINAL RINSE - 180" F 1 '2 FIPS RIGHT TO LEFT FEED
HJ JHOT WA1Ei'i' TO STEAM BOOSTER., j 1/2 FIPS
H4 IHOT WAlFR TO ELEC. BOOSTFR... I ¾4 RPS
rASH 1 '2 FIPS
INS£ I 3/4 RPS
1" FIP~
RPS
FIPS
FIPS
1
4 HP
l<W
'2 KW
l<W
l:JillIS,;.
1. END co~s WITH VENT FURNISHED ONLY lftffEN ~CIFIED.
2. "t:,." FOR HOT WA7ER ro BOOSTER 140" F sm / 110· F SPECIAL.
OVERALL DIMENSIONS
TYPE I LENGTH
S AM -R 132
ELECT. W. R FINAL RINSE 105 I '2
ELECTRIC OOSTER 13!
STEAM - WITHOUT BOOSTER J 114 1/4
Information and Specifications
Subject to Chanqe Without Notice.
SUPER-106-2
lRIPt£ TANK OOIYIO!:R 7lf'F DISH'IIASHINf: SYS1EN
I • Phladalphl
ai, PA 19135
nS In ger FA~21 ~ 562:a~ss
UKWN: t.1111 t2-1Q.92 SCALE DWG. NO. REV
REV: -KBU -07.29.08 1 12· = ,· S106-2R J

Speeder Super Tech Manual 6_2015 www.insingermachine.com 800-344-4802
PART 1 TECHNICAL INFORMATION
INSINGER MACHINE COMPANY LIMITED WARRANTY
or failure to perform normal and routine
maintenance as set out in the instruction booklet
(operating instructions) or for improper operation
or failure to follow normal operating instructions
(as set out in the instruction booklet). Insinger
is not responsible nor liable for any conditions
of erosion or corrosion caused by corrosive
detergents, acids, lye or other chemicals used in
the washing and or cleaning process.
Service must be done by either Insinger Appointed
Service Agencies or agencies receiving prior
authorization from Insinger.
All warranty work must be done during normal
working hours, unless purchaser receives prior
authorization from Insinger.
There are no other express warrants except
as set forth herein and any applicable implied
warranties of merchantability and tness are
limited in duration to the period of coverage of
this express written limited warranty. This limited
warranty supersedes all other express warranties,
implied warranties of merchant-ability and tness
or limited warranties as of this date, January 1,
1998. Some states do not allow limitation on how
long an implied warranty lasts so this limitation
may not apply to you.
Insinger is not liable for any special, indirect or
consequential damages. Some states do not
allow the exclusion or limitation of incidental or
consequential damages, so this limitation nor
exclusion may not apply to you.
Insinger does not authorize any person or
company to assume for it any other obligation or
liability in connection with the sale, installation,
use, removal, return or replacement of its
equipment: and no such representations are
binding on Insinger.
Insinger Machine Company, Inc. (Insinger) hereby
warrants to the original retail purchaser of this
Insinger Machine Company, Inc. product, that if
it is assembled and operated in accordance with
the printed instructions accompanying it, then
for a period of either 15 months from the date
of shipment from Insinger or 1 year (12 months)
from the date of installation or start-up that said
Insinger product shall be free from defects in
material and workmanship. Whichever one of
the two aforestated limited warranty time periods
is the shortest shall be the applicable limited
warranty coverage time period.
Insinger may require reasonable proof of your
date of purchase; therefore, you should retain
your copy of invoice or shipping document.
This limited warranty shall be limited to the repair or
replacement of parts which prove defective under
normal use and service and which on examination
shall indicate, to Insinger’s satisfaction, they
are defective. Any part that is claimed to be
defective and covered by this limited warranty
must be returned to Insinger. An RMA# must be
obtained from the Insinger Warranty Department
before returning any material. Return may be
done through an Authorized Service Agency.
Furnish serial number of machine and RMA # with
shipment and send to:
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
If Insinger’s inspection conrms the defect and
the claim, Insinger will repair or replace such
part without charge and return it to you freight or
postage prepaid.
This limited warranty does not cover any
failure or accident, abuse, misuse, alteration,
misapplication, improper installation, re, ood,
acts of God or improper maintenance or service,
~Jlnsinger

PART 2
INSTALIATION and OPERATION
INSTRUCTIONS

RACK CONVEYOR DISHMACHINES
INSTALLATION INSTRUCTIONS
Part 2~ SectionA
A. l PLACEMENT
A.1.1 Carefully uncrate machine. Take caution to not
damage components which may be mounted on the top or sides
of the machine.
A.1.2 Set unit in place and adjust the feet to level the machine.
A.1.3 Fasten the tables to the load and unload side of the
machine. Most installations require fastening the turn
-down lip of the dish tables to the side of the machine with
flathead counter -sunk screws. The table design should
provide horizontal clearance of 30" for servicing.
A.2 ELECTRICAL CONNECTIONS
A.2.1 Connect electrical lines sized for the correct voltage,
current and phase of the machine. These should agree with
machine requirements indicated on the nameplate and labels
in control panel.
A.2.2 On machines not pro~ided with a single-point connection
there is an electrical connection required for the, 1. Pumps
and control circuit, 2. Wash tank heater(s) and, 3. Rinse
tank heaters (if provided).
A.2.3 If an electric booster is provided, connect power directly
to the booster.
NO~E
In each case connections must be made to a
circuit breaker or fused disconnect as
provided by the end-user and required by
local codes. A wiring diagram is laminated
inside the control panel.
IMPORTANT
As with any 3 phase system, an electrician
should check all motors for proper phasing,
. i.e. , Pump motors must be running in
direction indicated by arrow on housing.
A.3 MECHANICAL CONNECTIONS
A.3.1 Connect 140° water lines for tank fills and booster as
tagged and noted on the installation drawings.
A.3.2 If machine is provided with steam heat connect the steam
lines and steam condensate lines as tagged and noted on
installation drawings.
If machine is provided with gas heat, connect the gas lines
for each tank.
cm q:\wpSl\manual\rack.mnl
rlsd: 4/91, rvsd: 3/93, 4/94

RACK CONVEYOR DISHMACHINES
INSTALLATION INSTRUCTIONS
Part 2, Section A
A.3 MECHANIC.AL CONNECTIONS, cont'd
A.3.3 Connect the drain lines.
A.3.4 If an electric booster is provided a 140° water
A.4 HVAC
A.4. 1
A.4 .2
connection is necessary. If a steam booster a 140° water
connection is necessary as well as a condensate line.
NOTE
Drain lines must be as specified on
installation drawings. Drain line must be
properly vented and have fall of not less
than~" to the foot of proper flow. Local
plumbing codes may require drains to flow
into an open gap with an opening twice the
diameter of the pipe. Check with your local
plumbing codes for the type of drain
· connection required.
NOTE
All lines must be flushed prior to use to
remove debris.
IMPORTANT
Do not reduce the size of lines as specified
in installation drawings. All lines are
sized to facilitate necessary flows,
pressures, etc.
Ventilation system should be sized to provide adequate
ventilation per machine specs. Refer to spec sheet.
Stainless steel, watertight ducting should be connected to
the vent cowls (optional} on each end of the machine.
A.5 Chemicals
A.5.1 Upon completed installation of the dishwasher contact a
local detergent/chemical supplier for the correct chemicals
for your area.
A.5.2 Electrical connection points for the detergent dispenser and
rinse injector are located inside the control panel. Refer
to the wiring diagram for this machine for the proper
connection points. Dispensers may be connected on either the
primary voltage side of the machine or the 24VAC control
voltage side.
cm q:\wpSl\manual\rack.mnl
rlsd: 4/91, rvsd: 3/93, 4/94

RACK CONVEYOR DISHMACHINES
INSTALLATION INSTRUCTIONS
Part 2, Section A
A.5 Chemicals, cont'd
CAUTION
When connecting on the 24VAC control
voltage side 0£ the transformer, total load
must not exceed SOVA.
A.5.3 The detergent density probe should be located in a
convenient place in the wash tank.
A.6 Tabling
A.6.1 Load and unload tables should be pitched towards the machine
to return excess water into the machine.
NO'I'E
Machines with short unload tables should
utilize a rack limit switch to shut the
machine down if clean racks pile-up. This
will extend the life of the drive system.
A.7 Initial Start-up Adjustments
A.7.1 Tank Overfill Adjustment
A.7.1.1 Locate tank overfill timer in the control panel. See
the control panel layout drawing located in Section 3,
Electrical Schematic and Replacement Parts.
A.7.1.2 The overfill timer starts timing when the upper level
float is actuated. Adjust the overfill timer pot. to
turn the tank fill solenoid off when the water level is
1/2" below the lip of the overflow tube.
A.7.2 Conveyor Jam Adjustment
A.7.2.1 Remove the mechanism guard to gain access to the
conveyor drive.
A.7.2.2. Locate the compression spring (refer to Dwg. #1397-1,
Drive Mechanism Assembly). Factory set compression
dimension is a nominal 3 13/16". Installations washing
heavier ware may need to adjust this for more
compression to keep the machine from shutting down
prematurely.
A.7.2.3 Should the drive mechanism switch be activated by a
conveyor jam, the "Check Conveyor" light on the control
panel will illuminate and the machine will shut down.
A.7.2.4 To restart the machine, clear the jam and press the
green "Start" button.
A.8.2 Final Rinse Pressure Adjustment
A.8.2.1 The final rinse pressure must be adjusted to 20PSI.
This is done by adjusting the pressure regulator.
cm q:\wpSl\manual\rack.mnl
rlsd: 4/91, rvsd: 3/93, 4/94