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TECHNICAL MANUAL
Installation, Operation and Maintenance Instructions
RACK CONVEYOR
DISHWASHERS
Speeder 64
Speeder 86
Super 106
Insinger Machine Company
6245 State Road
Philadelphia, PA 19135-2996
800-344-4802
Fax: 215-624-6966
www.insingermachine.com
~Jlnsinger
Super Speeder Tech Manual 6_2015 www.insingermachine.com 800-344-4802
Thank you for purchasing this quality
Insinger product.
On the space provided below please record the
model, serial number and start-up date of this unit:
Model:__________________________________
Serial Number:___________________________
Start-Up Date:____________________________
When referring to this equipment please have this
information available.
Each piece of equipment at Insinger is carefully
tested before shipment for proper operation. If the
need for service should arise please contact your
local Authorized Insinger Service Company.
A Service Network Listing is provided on our web
site, www.insingermachine.com or call Insinger at
800-344-4802 for your local authorized servicer.
For proper activation of the Insinger Limited
Warranty a SureFire™ Start-Up & Check-Out Service
should be completed on your machine. Refer to the
Introduction section in this manual for an explanation
of Insinger SureFire™ Start-Up & Check-Out
Program.
Please read the Insinger Limited Warranty and all
installation and operation instructions carefully before
attempting to install or operate your new Insinger
product.
To register your machine for warranty by phone, fax
or the internet or for answers to question concerning
installation, operation, or service contact our
Technical Services Department:
TECHNICAL SERVICE CONTACTS
Toll-Free 800-344-4802
Fax 215-624-6966
e-mail [email protected]
Web site www.insingermachine.com
TABLE OF CONTENTS
Part 1
Technical Information
Catalog Specication Sheet
Introduction
Warranty
Part 2
Installation & Operation Instructions
Part 3
Maintenance and Repair Procedures
Part 4
Electrical Schematics & Electrical Replacement
Parts
Part 5
Replacement Parts
~Jlnsinger
RACK CONVEYOR SERIES
TECH
MANUAL.
INTRODUCTION
Part
1,
Section A
I.A
INTRODUCTION
·
1.A.l Purpose
The purpose
of
this Tech Manual is to provide installation, operation, cleaning and maintenance
directions. A section is provided for replacement parts.
l.A.2 Scope
Thismanualcontains allpertinentinformationto assistintheproperinstallation,operation,cleaning,
maintenance, and parts ordering for lnsinger Rack Conveyor Dishwasher Series including the
Admiral, Speeder and Super models.
The installation instructions are intended for qualified equipment installers. The operation and
cleani~g instructi~ons
&,e
'intended t9r the
d~y
users
of
the equipment. The maintenance.:
a1:1d
parts sections are intended for qualified service and/or maintenance technicians.
Replacementpartsmay beordereddirectly from ourfactory orfrom yourlocalInsingerAuthorized
Service Agency. Forthe name
of
your local Insinger Authorized Service Agency pleas'e reference
the Service Network Listing in Section 1
of
this manual. You can also speak to the Insinger
Technical Services Department, 800/344-4802, or e-mail us at [email protected].
When calling
for
warranty information or replacement parts please provide the model and serial
number
of
your Insinger equipment. These important numbers should be noted inthis manual on
the spaces provided on the opening page.
'1.A.3 Surefire™ Start-up & Check-out Program
Insingerisproudto offerourexclusive Surefire™ Start-up &Check-outProgramto ourcommercial
customers. 1bisservice is included inthepurchase price
of
your newInsinger dishwasher.
We
will
provide an authorized factory service technician for the initial start-up
of
your new Insinger
dishwasher to ensure
it
is running correctly. Please call the factory or your local Insinger Sales
Representative to schedule this service.
t
1.A.4 Definitions
, • I
Thr6ughoutthis guideyouwill find the following terms: WARNING, CAUTION, & NOTE. When
used, these terms will be outlined
in
a box to draw attention:
rlsd:
12/97,
6/98
s:\wp5l\manual\admiral
WARNING
indicates potential physical danger.
CAUTION indicates potential equipment damage.
NOTE indicates helpful operating hints ortips.
CSI - 11400
Approval
Date
Project
Item
Quantity
Speeder 64
Double Tank Rack Conveyor Dishwasher
6245 State Road ∙ Philadelphia, PA 19135 ∙ PH: 800-344-4802 ∙ FX: 215-624-6966 ∙ www.in sing erma ch ine. com
Automatic conveyor, rack type, double tank
dishwasher with recirculating wash and rinse and
fresh water final rinse
0.52 gallons/rack final rinse consumption
Capacity is 277 (20” x 20”) racks per hour or 6,925
dishes per hour
Error proof replacement with color-coded curtains
STANDARD FEATURES
CrossFire Wash System
Color-coded curtains
Tank heat:
Electric immersion heater
Steam injector
Capillary thermometers for wash and rinse
In-line thermometer for final rinse
Vacuum breaker on all incoming water lines
Manifold clean-out brush
SureFire Start-Up & Check-Out Service
Inspection door
Ventilation fan connection provision
S/S frame, legs and feet
S/S front enclosure panel
Automatic tank fill
Low water protection
Detergent connection provision
Elevated top mounted NEMA 12 control panel
Easily-cleaned crowned hood top
Simplified scrap screen design
Door safety switch
Standard frame drip proof motors
Energy saver
Override switch for deliming
End caps/pipe plugs secured to prevent loss
Timing belt conveyor drive
OPTIONS
Stainless steel steam coil tank heat
Steam booster
Electric booster
Single point electrical connection: motors, controls and
tank heat. (Booster requires a separate connection)
End cowls with vent and adjustable damper controls
S/S splash guards
Security package
Totally enclosed motors
Rack limit switch
Power Loader
Power Unloader
Door activated drain closers
Insulated hood and door
Plastic 20” x 20” racks (plate or silver)
CrossFire Wash System power
sprays water horizontally, as
well as, from above and below,
cleaning and sanitizing the
dirtiest of ware.
SPECIFIER STATEMENT
Specified unit will be an Insinger Speeder 64 double tank rack conveyor
dishwasher. Features include CrossFire Wash System, capillary
thermometer for wash and rinse, in-line thermometer for final rinse,
vacuum breaker, SureFire Start-Up & Check-Out service, inspection
door automatic tank fill, low water protection, door safety switch, energy
saver, timing belt conveyor drive, and 304 stainless steel construction.
~Jlnsinger
Note: Due to product improvement we reserve the right to
change information and specifications without notice.
6245 State Road ∙ Philadelphia, PA 19135 ∙ PH: 800-344-4802 ∙ FX: 215-624-6966 ∙ www.in sing erma ch ine. com
Additional Information
SPECIFICATIONS
CONSTRUCTION- Hood and tank constructed of 16 gauge type 304
S/S. Hood unit of all welded seamless construction. S/S frame, legs
and feet. All internal castings are non-corrosive lead free nickel alloy,
bronze or S/S.
DOORS- Extra large die formed 18-8 type 304 S/S front inspection
door riding in all S/S channels. A triple ply leading edge on the door
channels made of S/S with no plastic or nylon sleeves or liners used.
Two intermediate S/S door safety stops on door.
CONVEYORS- One S/S roller chain conveyor, with rack driving
lugs every sixth link, running along the front of the machine. Eleven
free spinning rollers placed along the back wall of the machine.
Conveyor accommodates all standard 20” racks. Conveyor drive
system includes direct drive gear motor with frictionless, trouble-free
clutch system, spring-loaded and automatically re-engaging. Racks
conveyed automatically through washing and rinsing systems,
powered by an independent 1/15 hp drive motor.
PUMP- Centrifugal type “packless” pump with a brass petcock
drains. Construction includes ceramic seal and a balanced cast
impeller on a precision ground stainless steel shaft, extension or
sleeve. All working parts mounted as an assembly and removable
as a unit without disturbing pump housing. 1 hp motor for each
wash and rinse pump: standard horizontal C-face frame, drip proof,
internally cooled with ball-bearing construction.
CONTROLS- Top mounted NEMA 12 control enclosure, with 3.5
inch air gap between hood and enclosure, housing motor overload
protection, contactors, transformers and all other dishwasher
controls. All controls safe low voltage 24 VAC.
ENERGY SAVER- Rack actuated lever automatically operates the
final rinse solenoid only when a rack passes, saving water and
energy. The lever also activates an adjustable timer control. If no
ware passes during the set time, the machine shuts down.
SPRAY SYSTEM- Spray arms made of type 304 stainless steel pipe.
Spray assemblies removable without the use of tools.
WASH- Upper and lower manifolds with the patented CrossFire®
Wash System. One manifold above with 3 power wash arms, each
with 9 high pressure cleaning slots and one manifold below with 3
power wash arms, each with 9 high pressure cleaning slots. The
slots are precision milled for water control producing a fan spray.
Wash arms are fillet welded to the S/S manifold. The CrossFire®
Wash System provides 4 horizontally spraying high pressure nozzles.
RINSE- Upper and lower manifolds. One manifold above with 3
power rinse arms, each with 9 high pressure rinsing slots and one
manifold below with 3 power rinse arms, each with 9 high pressure
rinsing slots. The slots are precision milled for water control
producing a fan spray. Rinse arms are fillet welded to the S/S
manifold.
FINAL RINSE- Six nozzles above and three nozzles below threaded
into S/S schedule 40 pipes. Nozzle assemblies produce a fan spray
reducing water consumption, maximizing heat retention.
DRAIN- Drain valve externally controlled. Overflow assembly with
skimmer cap is removable without the use of tools for drain line
inspection. Heater is protected by low water level control.
Note: Exhaust requirements are for pant leg connections only. For
hood type, CFM requirements vary, consult hood manufacturer for
specific sizing.
Capacity Per Hour 277 racks
6925 dishes
300-600 meals
Tank Capacity 12 gals. (wash) 13 gals. (rinse)
25.5 gals. (gas wash)
26 gals. (gas rinse)
Motor Size 1 hp (wash) 1 hp (rinse)
1/15 hp (conveyor)
Electric Usage 7.5 kW wash tank
15 kW rinse tank
15 kW booster 40° rise
27 kW booster 70° rise
Gas Consumption 90,000 BTUH
88 CFH nat. gas
36 CFH propane
Steam Consumption
at 20 psi min.
81 lbs./hour tank
51 lbs./hour booster 40° rise
90 lbs./hour booster 70° rise
Final Rinse Peak Flow
at 20 psi min.
2.4 gallons/minute
Final Rinse Consumption at
20 psi min.
144 gallons/hour
0.52 gallons/rack
Exhaust Hood Requirement 350 CFM Load
350 CFM unload
Peak Rate Drain Flow 14 gallons/minute
Installation distance from
vertical combustible service
2"
Shipping Weight 800 lbs.
Machine Electrical
Motors, Controls, Tank
Heat Steam Gas Electric
240/1/60
208/3/60
240/3/60
480/3/60
380/3/50
9.7
10.7
9.8
4.9
5.9
20.2
11.9
10.9
5.4
6.6
112.8
73.1
63.9
31.9
40.0
Technical Drawings
Ol/ERALL
LENGTH
64"
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SPEEDER
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DOUBLE
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INSTALLATION
CONNECTIONS
ILTRI
DESCRIPTION
I
SIZE
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HOT
WATER
TO
A
7i
FILL
-
140°
F 3
'4
RP
H2
HOT
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Information
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ons
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SPEEDER
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CXWll£rtW
T'l'PC
OISHWA911NG
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- S4L K
CSI - 11400
Approval
Date
Project
Item
Quantity
Speeder 86
Double Tank Conveyor Dishwasher
with Recirculating Pre-wash
6245 State Road ∙ Philadelphia, PA 19135 ∙ PH: 800-344-4802 ∙ FX: 215-624-6966 ∙ www.in sing erma ch ine. com
Automatic conveyor, rack type, double tank dishwasher
with recirculating pre-wash, wash, rinse and fresh
water final rinse
0.52 gallons/rack final rinse consumption
Capacity is 277 (20” x 20”) racks per hour or 6,925
dishes per hour
Error proof replacement with color-coded curtains
CrossFire Wash System power
sprays water horizontally, as
well as, from above and below,
cleaning and sanitizing the
dirtiest of ware.
STANDARD FEATURES
CrossFire Wash System
Color-coded curtains
Tank heat:
Electric immersion heater
Steam injector
Capillary thermometers for wash and rinse
In-line thermometer for final rinse
Vacuum breaker on all incoming water lines
Manifold clean-out brush
SureFire Start-Up & Check-Out Service
Inspection door
Ventilation fan connection provision
S/S frame, legs and feet
S/S front enclosure panel
Automatic tank fill
Low water protection
Detergent connection provision
Elevated top mounted NEMA 12 control panel
Easily-cleaned crowned hood top
Simplified scrap screen design
Door safety switch
Standard frame drip proof motors
Energy saver
Override switch for deliming
End caps/pipe plugs secured to prevent loss
Timing belt conveyor drive
OPTIONS
Stainless steel steam coil tank heat
Steam booster
Electric booster
Single point electrical connection: motors, controls and
tank heat. (Booster requires a separate connection)
End cowls with vent and adjustable damper controls
S/S splash guards
Security package
Totally enclosed motors
Rack limit switch
Power Loader
Power Unloader
Door activated drain closers
Insulated hood and door
Plastic 20” x 20” racks (plate or silver)
SPECIFIER STATEMENT
Specified unit will be an Insinger Speeder 86 double tank rack conveyor
dishwasher with pre-wash. Features include CrossFire Wash System,
capillary thermometer for wash and rinse, in-line thermometer for final
rinse, vacuum breaker, SureFire Start-Up & Check-Out service, inspection
door automatic tank fill, low water protection, door safety switch, energy
saver, timing belt conveyor drive, and 304 stainless steel construction.
~Jlnsinger
6245 State Road ∙ Philadelphia, PA 19135 ∙ PH: 800-344-4802 ∙ FX: 215-624-6966 ∙ www.in sing erma ch ine. com
Additional Information
SPECIFICATIONS
CONSTRUCTION- Hood and tank constructed of 16 gauge type 304
S/S. Hood unit of all welded seamless construction. S/S frame, legs
and feet. All internal castings are non-corrosive lead free nickel alloy,
bronze or S/S.
DOORS- Extra large die formed 18-8 type 304 S/S front inspection
door riding in all S/S channels. A triple ply leading edge on the door
channels made of S/S with no plastic or nylon sleeves or liners used.
Two intermediate S/S door safety stops on door.
CONVEYORS- One S/S roller chain conveyor, with rack driving
lugs every sixth link, running along the front of the machine. Eleven
free spinning rollers placed along the back wall of the machine.
Conveyor accommodates all standard 20” racks. Conveyor drive
system includes direct drive gear motor with frictionless, trouble-free
clutch system, spring-loaded and automatically re-engaging. Racks
conveyed automatically through washing and rinsing systems,
powered by an independent 1/15 hp drive motor.
PUMP- Centrifugal type “packless” pump with a brass petcock
drains. Construction includes ceramic seal and a balanced cast
impeller on a precision ground stainless steel shaft, extension or
sleeve. All working parts mounted as an assembly and removable
as a unit without disturbing pump housing. 1 hp motor for each
wash and rinse pump: standard horizontal C-face frame, drip proof,
internally cooled with ball-bearing construction.
CONTROLS- Top mounted NEMA 12 control enclosure, with 3.5
inch air gap between hood and enclosure, housing motor overload
protection, contactors, transformers and all other dishwasher
controls. All controls safe low voltage 24 VAC.
ENERGY SAVER- Rack actuated lever automatically operates the
final rinse solenoid only when a rack passes, saving water and
energy. The lever also activates an adjustable timer control. If no
ware passes during the set time, the machine shuts down.
SPRAY SYSTEM- Spray arms made of type 304 stainless steel pipe.
Spray assemblies removable without the use of tools.
WASH- Upper and lower manifolds with the patented CrossFire®
Wash System. One manifold above with 3 power wash arms, each
with 9 high pressure cleaning slots and one manifold below with 3
power wash arms, each with 9 high pressure cleaning slots. The
slots are precision milled for water control producing a fan spray.
Wash arms are fillet welded to the S/S manifold. The CrossFire®
Wash System provides 4 horizontally spraying high pressure nozzles.
RINSE- Upper and lower manifolds. One manifold above with 3
power rinse arms, each with 9 high pressure rinsing slots and one
manifold below with 3 power rinse arms, each with 9 high pressure
rinsing slots. The slots are precision milled for water control
producing a fan spray. Rinse arms are fillet welded to the S/S
manifold.
FINAL RINSE- Six nozzles above and three nozzles below threaded
into S/S schedule 40 pipes. Nozzle assemblies produce a fan spray
reducing water consumption, maximizing heat retention.
DRAIN- Drain valve externally controlled. Overflow assembly with
skimmer cap is removable without the use of tools for drain line
inspection. Heater is protected by low water level control.
Note: Exhaust requirements are for pant leg connections only. For
hood type, CFM requirements vary, consult hood manufacturer for
specific sizing.
Capacity Per Hour 277 racks
6925 dishes
300-600 meals
Tank Capacity 12 gals. (wash) 13 gals. (rinse)
25.5 gals. (gas wash)
26 gals. (gas rinse)
Motor Size 1 hp (wash) 1 hp (rinse)
1/15 hp (conveyor)
Electric Usage 7.5 kW wash tank
15 kW rinse tank
15 kW booster 40° rise
27 kW booster 70° rise
Gas Consumption 90,000 BTUH
88 CFH nat. gas
36 CFH propane
Steam Consumption
at 20 psi min.
81 lbs./hour tank
51 lbs./hour booster 40° rise
90 lbs./hour booster 70° rise
Final Rinse Peak Flow
at 20 psi min.
2.4 gallons/minute
Final Rinse Consumption at
20 psi min.
144 gallons/hour
0.52 gallons/rack
Exhaust Hood Requirement 350 CFM Load
350 CFM unload
Peak Rate Drain Flow 14 gallons/minute
Installation distance from
vertical combustible service
2"
Shipping Weight 1200 lbs.
Machine Electrical
Motors, Controls, Tank
Heat Steam Gas Electric
240/1/60
208/3/60
240/3/60
480/3/60
380/3/50
9.7
10.7
9.8
4.9
5.9
20.2
11.9
10.9
5.4
6.6
112.8
73.1
63.9
31.9
40.0
Note: Due to product improvement we reserve the right to
change information and specifications without notice.
Technical Drawings
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BOOSTER
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BOOSTER
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SIZE
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