Intec Controls PolyGard DGC3 User manual

Customer Services [phone] & (888) GO INTEC
INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064
Fax [phone] & (888) FX INTEC
www.inteccontrols.com
Specication subject to change without notice.
Printed in USA 130917
September 17, 2013 – Revision
Polygard® is a registered trademark of MSR DGC3
PolyGardGas Controller DGC3
Digital Gas Controller for up to 16 Gas Transmitters
User Manual
July 2011
Specifications subject to change without notice. | USA 130917 | Page 1of 22
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DGC3 – UserManual
Polygard® is a registered trademark of MSR | DGC3
12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | relevantsolutions.com/inteccontrols
PolyGard®is a registered trademark of MSR-Electronic GmbH | DGC3
January 04, 2016 – Revision
INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | inteccontrols.com
February 11, 2020 – Revision

Customer Services [phone] & (888) GO INTEC
INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064
Fax [phone] & (888) FX INTEC
www.inteccontrols.com
Specication subject to change without notice.
Printed in USA 130917
Polygard® is a registered trademark of MSR DGC3
PolyGard® Digital Gas Controller
User Manual - DGC3 Page 02
1Intended Use .......................................................................................................................................... 3
2Operating Instruction ............................................................................................................................ 4
2.1Description Keypad User Interface ................................................................................................... 4
2.2Setting / Changing Parameters or Set points.................................................................................... 4
2.3Code Levels...................................................................................................................................... 5
3Menu Overview ...................................................................................................................................... 5
3.1Fault Management............................................................................................................................ 6
3.1.1Acknowledge a Fault ................................................................................................................. 6
3.1.2Error Memory ............................................................................................................................ 6
3.1.3System Errors............................................................................................................................ 7
3.2Status Alarm..................................................................................................................................... 8
3.3Status Relay ..................................................................................................................................... 8
3.3.1Manual Operation of the Relays ................................................................................................ 8
3.4Menu Measuring Values ................................................................................................................... 9
3.5Menu Relay Parameters ................................................................................................................. 10
3.5.1Relay Mode ............................................................................................................................. 11
3.5.2Relay Function Static / Flash ................................................................................................... 11
3.5.3Latching Mode......................................................................................................................... 11
3.5.4Horn Function.......................................................................................................................... 12
3.5.5External Relay Operation......................................................................................................... 13
3.5.6Delay Mode of the Relay. ........................................................................................................ 13
3.6Menu MP Parameters..................................................................................................................... 13
3.6.1Activate – Deactivate MP......................................................................................................... 15
3.6.2Selection Gas Type ................................................................................................................. 15
3.6.3Measuring Range .................................................................................................................... 16
3.6.4MP Signal ................................................................................................................................ 16
3.6.5Threshold / Hysteresis............................................................................................................. 16
3.6.6Delay of Alarm ON or OFF ...................................................................................................... 16
3.6.7Control Mode........................................................................................................................... 17
3.6.8MP Fault Assigned to Alarm .................................................................................................... 17
3.6.9Alarm Assigned to Alarm Relay ............................................................................................... 17
3.6.10MP Signal Assigned to Analog Output..................................................................................... 17
3.7Menu System Parameters .............................................................................................................. 18
3.7.1Service Mode .......................................................................................................................... 19
3.7.2Software Version ..................................................................................................................... 19
3.7.3Maintenance Concept.............................................................................................................. 19
3.7.4Average Function .................................................................................................................... 20
3.7.5Customer Password (Code 4) ................................................................................................. 20
3.7.6Analog Output ......................................................................................................................... 20
3.7.7Define the Fault Relay ............................................................................................................. 20
3.7.8Power On Time ....................................................................................................................... 21
3.7.9Registration of Extension Modules .......................................................................................... 21
3.7.10Error Indicator System Bus...................................................................................................... 21
4Notes and General Information........................................................................................................... 22
4.1Intended Product Application.......................................................................................................... 22
4.2Installers` Responsibilities .............................................................................................................. 22
4.3Maintenance................................................................................................................................... 22
4.4Limited Warranty ............................................................................................................................ 22
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DGC3 – UserManual
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Specifications subject to change without notice. | USA 160104 | Page 2of 22
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DGC3 – UserManual
PolyGard®is a registered trademark of MSR-Electronic GmbH | DGC3
INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | inteccontrols.com
Specifications subject to change without notice. | USA 200211 | Page 2of 22
DGC3 – UserManual

Customer Services [phone] & (888) GO INTEC
INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064
Fax [phone] & (888) FX INTEC
www.inteccontrols.com
Specication subject to change without notice.
Printed in USA 130917
Polygard® is a registered trademark of MSR DGC3
PolyGard® Digital Gas Controller
User Manual - DGC3 Page 03
Digital Gas Controller DGC3
1 Intended Use
The PolyGard®measuring, controlling and evaluating system DGC3 (Digital Gas Controller) is used for the
detecting and warning of toxic and combustible gases and vapours in the ambient air, mainly in multi-story
buildings and underground car parks.
The DGC3 Gas Controller fulfills the requirements according to VDI 2053 (January 04), German regulations for car
parks, ÖNORM and NVN 2443 for the stationary monitoring of carbon monoxide (CO), nitrogen dioxide (NO2) and
combustible gases.
The Gas Controller is suitable for the connection of up to 16 digital gas transmitters of the DT5 series. Up to four
alarm thresholds are free programmable per measuring point (MP). Each alarm threshold can be assigned to one
of the maximum 14 alarm relays (RX). With its up to 5 analog output signals (4-20 mA) the Gas Controller can be
used for the continuously various activation of frequency converters etc.
The free adjustable parameters and alarm threshold enable a very flexible use in the gas measuring technique.
Simple and comfortable commissioning is possible thanks to the configuration with preset parameters.
Configuration, parameter settings and operation are done via the logical, easy system menu structure without
specific programming knowledge.
The intended sites within the ambient conditions as specified in the Technical Data are all areas being directly
connected to the public low voltage supply, e.g. residential, commercial and industrial ranges as well as small
enterprises (according to EN50 082).
The PolyGard®Gas Controller DGC3 must not be used in potentially explosive atmospheres.
Prior to commissioning, it is essential to consider the included guidelines for wiring and commissioning of this
hardware.
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DGC3 – UserManual
Polygard® is a registered trademark of MSR | DGC3
Specifications subject to change without notice. | USA 160104 | Page 3of 22
12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | relevantsolutions.com/inteccontrols
DGC3 – UserManual
PolyGard®is a registered trademark of MSR-Electronic GmbH | DGC3
INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | inteccontrols.com
Specifications subject to change without notice. | USA 200211 | Page 3of 22
DGC3 – UserManual

Customer Services [phone] & (888) GO INTEC
INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064
Fax [phone] & (888) FX INTEC
www.inteccontrols.com
Specication subject to change without notice.
Printed in USA 130917
Polygard® is a registered trademark of MSR DGC3
PolyGard® Digital Gas Controller
User Manual - DGC3 Page 04
2 Operating Instruction
The complete configuration, parameterization and service are made via keypad user interface in combination with
the display screen. Security is provided via four password levels against unauthorised intervention.
2.1 Description Keypad User Interface
Exits programming and saves settings, returns to the previous menu level.
Enters submenus, save setting.
Scrolls up in main menu and submenus, increases or decreases a value.
Moves the cursor.
LED orange: Flashes when alarm one or more alarms are active.
Permanently on, when at least one relay is manually operated.
LED red: Flashes when alarm two or more alarms are active.
Permanently on, when at least one relay is manually operated.
LED yellow: Flashes at system or sensor failure or when maintenance needed.
LED green: Power LED
2.2 Setting / Changing Parameters or Set points
Open desired menu window.
Code window opens, if no code level approved.
After inputting the valid code the cursor jumps on the first position segment to be changed.
Push the cursor onto the position segment, which is to be changed.
Change the parameter / set point.
Save the changed value.
Finished
INTEC Controls
DGC3
Alarm 1 Alarm 2
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Specifications subject to change without notice. | USA 160104 | Page 4of 22
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DGC3 – UserManual
PolyGard®is a registered trademark of MSR-Electronic GmbH | DGC3
INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | inteccontrols.com
Specifications subject to change without notice. | USA 200211 | Page 4of 22
DGC3 – UserManual

Customer Services [phone] & (888) GO INTEC
INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064
Fax [phone] & (888) FX INTEC
www.inteccontrols.com
Specication subject to change without notice.
Printed in USA 130917
Polygard® is a registered trademark of MSR DGC3
PolyGard® Digital Gas Controller
User Manual - DGC3 Page 05
2.3 Code Levels
All inputs and changes are protected by a four-digit numeric code (= password) against unauthorised intervention.
All menu windows are visible without entering a code.
Level 1: (1234)
Code level 1 allows the operator to acknowledge alarms and to manually activate the alarm relays.
Level 2:
Code level is intended for the service technician to change parameters and set-points.
Level 3:
With code level 3 it is possible to register and deregister transmitters in addition to code level 1. This code is
released by MSR only in emergency situations.
Level 4:
Code level 4 is intended for updating the maintenance date. Normally the code is only known by the service
technician and can be changed individually via code level 2.
The release of a code level is cancelled if no button is pushed within 15 minutes.
3 Menu Overview
The operation of the Gas Controller DGC3 is done via a simple and logical menu structure which is easy to learn.
The operating menu contains the following levels:
Starting menu: Scrolling of the measuring points of all registered transmitters in 10-second intervals.
Main menu
Submenu 1 and 2
Starting menu Main menu Submenu
Display and reset of errors
See from point 3.1
Displays the status of actual alarms
See point 3.2
Display of the relay status
Manual operation of the relays
Reset function of the relays
See from point 3.3
Displays the measured values
See point 3.4
Display and change of the relay parameters
See from point 3.5
Display and change of the measuring point parameters
Activate or deactivate MP
Assignment of the alarms to the alarm relays
See from point 3.6
Display and change of the system parameters
See from point 3.7
INTEC Controls
DGC3
System Errors
Status Alarm
Status Relay
Measuring Values
Relay Parameter
MP Parameter
System Parameter
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DGC3 – UserManual
Polygard® is a registered trademark of MSR | DGC3
Specifications subject to change without notice. | USA 160104 | Page 5of 22
12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | relevantsolutions.com/inteccontrols
DGC3 – UserManual
PolyGard®is a registered trademark of MSR-Electronic GmbH | DGC3
INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | inteccontrols.com
Specifications subject to change without notice. | USA 200211 | Page 5of 22
DGC3 – UserManual

Customer Services [phone] & (888) GO INTEC
INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064
Fax [phone] & (888) FX INTEC
www.inteccontrols.com
Specication subject to change without notice.
Printed in USA 130917
Polygard® is a registered trademark of MSR DGC3
PolyGard® Digital Gas Controller
User Manual - DGC3 Page 06
MP 01.1 Error
Erased Error still
exists
3.1 Fault Management
The integrated fault management records the last 15 faults in the menu “System Errors” with a stamp indicating
how many days the error has already existed. The day counter subtracts active ones from 365. Additionally a
record of the faults occurs in the “Error Memory”, which can be selected and reset only by the service technician.
An actual fault is displayed in plain text in the starting menu. The failure relay which is defined in the system
parameter “Failure relay” is activated. The yellow LED in the front of the gas controller flashes.
In case of fault of a measuring point (MP) the alarms defined in the menu “MP Parameter” are activated
additionally.
3.1.1 Acknowledge a Fault
Attention:
Acknowledging a fault is only possible after having removed the cause.
Select menu “System Errors”
Example: Communication error MP 01.1
Reset the fault?
Fault reset
or
Fault reset Cause not eliminated
Reset not possible
3.1.2 Error Memory
The menu “Error Memory” in the main menu “System Error” can only be opened via code level 2.
In the error memory the last 15 faults even those already acknowledged in the menu “System Error” are listed for
the service technician. The deletion of each individual message is effected in the same way as the reset of a fault.
System Errors
MP 01.1 Error
Tage 365
MP 01.1 Error
Reset ??
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DGC3 – UserManual
Polygard® is a registered trademark of MSR | DGC3
Specifications subject to change without notice. | USA 160104 | Page 6of 22
12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | relevantsolutions.com/inteccontrols
DGC3 – UserManual
PolyGard®is a registered trademark of MSR-Electronic GmbH | DGC3
INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | inteccontrols.com
Specifications subject to change without notice. | USA 200211 | Page 6of 22
DGC3 – UserManual

Customer Services [phone] & (888) GO INTEC
INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064
Fax [phone] & (888) FX INTEC
www.inteccontrols.com
Specication subject to change without notice.
Printed in USA 130917
Polygard® is a registered trademark of MSR DGC3
PolyGard® Digital Gas Controller
User Manual - DGC3 Page 07
3.1.3 System Errors
The following system error messages are recorded:
MP XX.1 Error Communication error to transmitter MP XX.1
Cause: Bus line interrupted or short-circuited. MP XX.1 registered at the controller, but not
addressed, transmitter defective.
Solution: Check line to transmitter, check transmitter address, replace transmitter
MP XX.1 Overrange
MP XX.1 Underrange Sensor signal at the transmitter out of the measuring range.
Cause: Transmitter not calibrated, defective.
Solution: Calibrate transmitter, replace transmitter.
MP XX.2 > 22 mA Current signal at analog input for transmitter MP XX > 22 mA.
Cause: Short-circuit at analog input, AT transmitter not calibrated, defective.
Solution: Check cable to AT transmitter, perform calibration, replace AT transmitter.
MP XX.2 < 3 mA Current signal at analog input MP XX < 3 mA.
Cause: Wire break at analog input, AT transmitter not calibrated, defective.
Solution: Check cable to AT transmitter, perform calibration, replace AT transmitter.
GC Error: Internal communication error I/O Board to LCD Board.
Cause: Internal error.
Solution: Replace the Gas Controller.
EP 0X Error Communication error to expansion module EP 0X.
(Only active, if EP 0X is registered).
Cause: EP module address not correct. (See Commissioning)
Bus cable to EP 0X module interrupted.
No power supply at the EP 0X module.
EP module defective.
Solution: Check and correct the EP module address.
Check bus line and power supply.
Replace EP 0X module.
Maintenance: System maintenance is necessary.
Cause: Maintenance date exceeded.
Solution: Perform maintenance.
Specifications subject to change without notice. | USA 130917 | Page 7of 22
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DGC3 – UserManual
Polygard® is a registered trademark of MSR | DGC3
Specifications subject to change without notice. | USA 160104 | Page 7of 22
12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | relevantsolutions.com/inteccontrols
DGC3 – UserManual
PolyGard®is a registered trademark of MSR-Electronic GmbH | DGC3
INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | inteccontrols.com
Specifications subject to change without notice. | USA 200211 | Page 7of 22
DGC3 – UserManual

Customer Services [phone] & (888) GO INTEC
INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064
Fax [phone] & (888) FX INTEC
www.inteccontrols.com
Specication subject to change without notice.
Printed in USA 130917
Polygard® is a registered trademark of MSR DGC3
PolyGard® Digital Gas Controller
User Manual - DGC3 Page 08
MP 02.1
A1 A2
R 01
OFF
3.2 Status Alarm
Display of the actual alarms in plain text in the order of their arrival. Only those measuring points are displayed,
where at least one alarm is active. Changes are not possible in this menu.
Symbol Description Function
MP 02 Measuring
Point No.
AX Status alarm
A1 = Alarm 1 ON
A2 = Alarm 2 ON
A3 = Alarm 3 ON
A4 = Alarm 4 ON
3.3 Status Relay
Display of the actual status of alarm relays. Manual operation of the alarm relays.
Symbol Description Setting
Status Function
R 01 Relay No. 01 Select Relay No.
OFF Status relay OFF
OFF
ON
Manual OFF
Manual ON
= Relay OFF (No gas alarm)
= Relay ON (Gas alarm)
= Relay manual OFF
= Relay manual ON
3.3.1 Manual Operation of the Relays
The manual operation of the alarm relays is managed in the menu “Status Relay”. If a relay is in the manual ON or
OFF status, the orange/ red alarm LED at the Gas Controller is lit continuously.
The external operation of the alarm relay via an assigned digital input has priority to the manual operation in the
menu “Status Relay” and to gas alarm.
Relays manually operated in the menu “Status Relay” are deleted again by selecting the function “Automatic”.
Acknowledging the relays in latching mode is also effected in this menu.
Select the relay
Select the function of manual operation
Manual ON = Relay ON
Select the function Manual OFF = Relay OFF
Automatic = Delete manual operation.
Reset? = Reset of a latching mode.
Take over the function
R 01
OFF
Manual ON
Manual OFF
Manual OFF
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12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | relevantsolutions.com/inteccontrols
DGC3 – UserManual
Polygard® is a registered trademark of MSR | DGC3
Specifications subject to change without notice. | USA 160104 | Page 8of 22
12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | relevantsolutions.com/inteccontrols
DGC3 – UserManual
PolyGard®is a registered trademark of MSR-Electronic GmbH | DGC3
INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | inteccontrols.com
Specifications subject to change without notice. | USA 200211 | Page 8of 22
DGC3 – UserManual

Customer Services [phone] & (888) GO INTEC
INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064
Fax [phone] & (888) FX INTEC
www.inteccontrols.com
Specication subject to change without notice.
Printed in USA 130917
Polygard® is a registered trademark of MSR DGC3
PolyGard® Digital Gas Controller
User Manual - DGC3 Page 09
MP 01 CO ppm
50 *AV 33 CV
MP 01
MP 01.2 Ex %LEL
10 AV 13*CV
MP 01.1 CO ppm
50 *AV 33 CV
3.4 Menu Measuring Values
This menu is for displaying the current value (CV) or the average value (AV) with gas unit and gas type for each
active measuring point according to the defined mode of control (CV or AV mode). For gas type CO both values
are displayed together.
MP 01.1= Measured value of the bus transmitter with MP address 01.
MP 01.2= Measured value of the analog transmitter connected to the bus transmitter via MP address 01.
The MP address and the display depend on the installed software.
In the version without analog transmitters at the 4 to 20 mA input of the DT- 05 the addresses are listed from
MP-01 to MP 16.
In the version with additional analog transmitters the addresses are listed from 1 to 8 with the index XX.1 for the
measured value of the bus transmitter and with XX.2 for the measured value of the analog transmitter.
Display for software version 16 bus transmitters
--------------------------------------------------------------------------------------------------------------------------------------------
Display for software version 8 bus transmitters and 8 analog transmitters
--------------------------------------------------------------------------------------------------------------------------------------------
Symbol Description Default Function
MP 01.1 Measuring point No. Bus transmitter with address 01
MP XX.1Measured value Measured value bus transmitter at address XX
MP XX.2Measured value Measured value analog transmitter at bus transmitter
with address XX
CO Gas type See 3.6.2
ppm Gas unit See 3.6.2
CV Current value Current value of gas concentration
AV Average value Average value (10 measured values within the time unit)
* Control mode Display of selected control mode (CV or AV)
Not active Status MP MP not active
Error Fault MP Current signal < 3 mA or > 22 mA
MP 01
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Specifications subject to change without notice. | USA 160104 | Page 9of 22
12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | relevantsolutions.com/inteccontrols
DGC3 – UserManual
PolyGard®is a registered trademark of MSR-Electronic GmbH | DGC3
INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | inteccontrols.com
Specifications subject to change without notice. | USA 200211 | Page 9of 22
DGC3 – UserManual

Customer Services [phone] & (888) GO INTEC
INTEC Controls, 12700 Stowe Dr., Suite 100, Poway, CA 92064
Fax [phone] & (888) FX INTEC
www.inteccontrols.com
Specication subject to change without notice.
Printed in USA 130917
Polygard® is a registered trademark of MSR DGC3
PolyGard® Digital Gas Controller
User Manual - DGC3 Page 10
3.5 Menu Relay Parameters
Display and change of the parameters for each alarm relay.
(Main menu)
(Select relay No.)
(Relay No. 05 not available in the DGC3 for hardware reasons)
Relay mode
See 3.5.1
Relay function
See 3.5.2
Activate latching mode
See 3.5.3
Definition of horn function
See 3.5.4
Definition of external relay operation
See 3.5.5
Set time for switch ON delay
See 3.5.6
Set time for switch OFF delay
See 3.5.6
Relay Mode
De- energized
Static / Flash
0 s
Relay Parameter
R 01
Latching Mode
No
Time Quitt. DI
0s 0 0
External Mode
DI: ON = 0: OFF = 0
Delay ON Time
0 s
Delay OFF Time
0 s
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Specifications subject to change without notice. | USA 160104 | Page 10 of 22
12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | relevantsolutions.com/inteccontrols
DGC3 – UserManual
PolyGard®is a registered trademark of MSR-Electronic GmbH | DGC3
INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: [phone] & (888) GO.INTEC | inteccontrols.com
Specifications subject to change without notice. | USA 200211 | Page 10 of 22
DGC3 – UserManual