Intec Controls MSR PolyGard 2 DGC6 User manual

INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | inteccontrols.com
March 03, 2020 – Revision
Digital Gas Controller Series
PolyGard®2 DGC6
User Manual
Software Controller from version 1.01.00 with Display Version 1.00.09
May 2016

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DGC6 – UserManual
1 Application .......................................................................................................................................................4
2 Description .......................................................................................................................................................4
2.1 Normal Mode...............................................................................................................................................4
2.2 Alarm Mode .................................................................................................................................................4
2.3 Special Status Mode ...................................................................................................................................5
2.3.1 Fault Mode............................................................................................................................................5
2.3.2 Restart Mode (Warm-up Operation) ..................................................................................................... 5
2.3.3 Service Mode........................................................................................................................................5
2.3.4 UPS Functionality ................................................................................................................................. 5
3 Operating Instruction ...................................................................................................................................... 6
3.1 Function of the Keys and LEDs at the Keypad............................................................................................6
3.2 Setting / Change Parameters or Setpoints..................................................................................................6
3.3 Code Levels ................................................................................................................................................ 7
4 Menu Overview.................................................................................................................................................8
4.1 Fault Management ...................................................................................................................................... 9
4.1.1 Acknowledge a Fault.............................................................................................................................9
4.1.2 History Error.......................................................................................................................................... 9
4.1.3 System Messages and Errors............................................................................................................. 10
4.2 Status Alarm.............................................................................................................................................. 13
4.3 Status Relay .............................................................................................................................................. 13
4.4 Menu Sensor Readings.............................................................................................................................13
4.5 Maintenance Information...........................................................................................................................15
4.6 Menu Data Logger.....................................................................................................................................16
4.6.1 Data Logger Switch On / O............................................................................................................... 16
4.6.2 Current Values ....................................................................................................................................16
4.6.3 CV Log Rate ....................................................................................................................................... 18
4.6.4 Alarm Status ....................................................................................................................................... 18
4.6.5 Error Status......................................................................................................................................... 19
4.7 Display Parameter.....................................................................................................................................20
4.7.1 Software Version................................................................................................................................. 20
4.7.2 Language............................................................................................................................................20
4.7.3 MM.DD.YY Number ............................................................................................................................21
4.7.4 System Time, System Date ................................................................................................................ 21
4.7.5 Error Time Delay.................................................................................................................................21
4.7.6 X Bus Slave Address .......................................................................................................................... 21
4.8 Menu SP Parameter..................................................................................................................................22
4.8.1 Service................................................................................................................................................23
4.8.2 Menu Relay Parameter.......................................................................................................................24
4.8.2.1 Relay Mode .................................................................................................................................. 25
4.8.2.2 Relay Mode .................................................................................................................................. 25
4.8.2.3 Relay Function Steady / Flash ..................................................................................................... 25
4.8.2.4 Alarm Trigger Quantity ................................................................................................................. 25
4.8.2.5 Horn Function............................................................................................................................... 25
4.8.2.6 External Override of Alarm / Signal Relay via DI.......................................................................... 26
4.8.2.7 Delay Mode of Alarm / Signal Relay............................................................................................. 27
4.8.2.8 OR Operation of Fault to Alarm / Signal Relay............................................................................. 27
4.8.2.9 OR Operation of Maintenance to Alarm / Signal Relay ................................................................ 27

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DGC6 – UserManual
4.8.3 Menu SP Parameters ......................................................................................................................... 28
4.8.3.1 Activate – Deactivate SP.............................................................................................................. 29
4.8.3.2 Lock or Unlock SP........................................................................................................................ 29
4.8.3.3 Selection Gas Type with Unit ....................................................................................................... 30
4.8.3.4 Measuring Range Denition......................................................................................................... 32
4.8.3.5 Stage Setpoint / Hysteresis.......................................................................................................... 33
4.8.3.6 Delay for Alarm ON and/or OFF for Current Value Evaluation..................................................... 33
4.8.3.7 Average Overlay (VDI 2053 Functionality) ................................................................................... 33
4.8.3.8 Latching Mode Assigned to Alarm................................................................................................ 33
4.8.3.9 SP Fault Assigned to Alarm.......................................................................................................... 34
4.8.3.10 Alarm Assigned to Alarm Relay .................................................................................................. 34
4.8.3.11 SP Signal Assigned to Analog Output ........................................................................................ 34
4.8.4 Menu System Setup ...........................................................................................................................35
4.8.4.1 System Information ...................................................................................................................... 35
4.8.4.2 Service Interval ............................................................................................................................ 36
4.8.4.3 Average Function ......................................................................................................................... 36
4.8.4.4 Power On Time ............................................................................................................................ 36
4.8.4.5 Collective Fault Message Error Time ...........................................................................................36
4.8.4.6 Fault Activation by External DI ..................................................................................................... 36
4.8.4.7 GC Address.................................................................................................................................. 36
4.8.4.8 Analog Output .............................................................................................................................. 37
4.8.4.9 Relay Multiplication ...................................................................................................................... 37
4.8.5 Test Function of the Alarm and Signal Relays .................................................................................... 39
4.8.6 Test Function of the Analog Outputs................................................................................................... 40
5 Notes and General Information ....................................................................................................................41
5.1 Intended Product Application..................................................................................................................... 41
5.2 Installer’s Responsibilities .........................................................................................................................41
5.3 Maintenance.............................................................................................................................................. 41
5.4 Limited Warranty .......................................................................................................................................41

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DGC6 – UserManual
DGC6 Analog Gas Controller
1 Application
The PolyGard®2 DGC6 Gas Controller is used for monitoring, detection and warning of toxic and combustible gases
and vapors in the ambient air. The DGC6 Gas Controller fullls the requirements according to the European Standard
EN 50545-1 for the stationary monitoring of carbon monoxide (CO), nitrogen dioxide (NO2) and combustible gases
in underground garages, tunnels, go-cart race courses etc. The DGC6 Gas Controller also meets the requirements
according to EN 378, VBG 20 and the guidelines “Safety requirements for ammonia (NH3) refrigeration systems”. The
Gas Controller can be used as well for monitoring other gases and measuring values.
The intended sites are all areas being directly connected to the public low voltage supply, e.g. residential, commercial
and industrial ranges as well as small enterprises (according to EN 5502). The Gas Controller may only be used in
ambient conditions as specied in the technical datasheet.
The PolyGard®2 Gas Controller DGC6 must not be used in potentially explosive atmospheres.
2 Description
The Gas Controller is a measuring, warning and control system for the continuous monitoring of dierent toxic or
combustible gases and vapors as well as of Freon refrigerants. The DGC6 is suitable for the connection of up to 96
digital sensors like the DT6 Series via the 4-wire bus. Up to 32 analog inputs for the connection of sensors with 4 to
20 mA signal interface are available in addition. The controller can be employed as pure analog controller, as analog/
digital or as digital controller. The total number of connected sensors, however, may not exceed 128 sensors.
Up to four programmable alarm thresholds are available for each sensor. Each sensor alarm threshold can be
assigned up to one of the 32 power relays or up to one of the 96 signal relays. Relays have potential-free change-over
contacts.
The Gas Controller menu structure is very intuitive and simple to use. A number of integrated parameters allow
customized programming for various gas measuring scenarios. Conguration is menu-driven via the keypad. For faster
and easy conguration, you can use the PC based conguration software DGC6-EasyConf.
Prior to commissioning please consult the guidelines for wiring and commissioning of the hardware.
2.1 Normal Mode
In normal mode, the gas concentrations of the active sensors are continuously polled and displayed at the (liquid
crystal) LC display. In addition, the controller continuously monitors itself, its outputs and the communication to all
active sensors and modules.
2.2 Alarm Mode
If the gas concentration reaches or exceeds the programmed alarm threshold, the alarm is triggered, the assigned
alarm relay is activated and the alarm LED (orange for alarm 1, red for alarm 2 + n) starts to ash. The set alarm can
be read from the menu Alarm Status. When the gas concentration falls below the alarm threshold and programmed
hysteresis, the alarm is automatically reset. In latching mode, the alarm must be reset manually at the triggering device
after falling below the threshold. This function is required for combustible gases detected by catalytic bead sensors
generating a falling signal at too high gas concentrations.

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DGC6 – UserManual
2.3 Special Status Mode
In the special status mode there are delayed measurements for service and modication, but no alarm evaluation. The
special status is indicated on the display and it always activates the fault relay.
The controller adopts the special status when:
- faults of one or more active devices occur,
- the operation starts up after return of voltage (power on),
- the service mode is activated by the user,
- the user reads or changes parameters,
- an alarm or signal relay is manually overridden in the “Stage Status” menu or via digital inputs.
2.3.1 Fault Mode
If the controller detects an incorrect communication of an active sensor or module, or if an analog signal is outside
the admissible range (< 3.0 mA > 21.2 mA), or if there are internal function errors coming from the self-control
modules incl. watchdog and voltage control, the assigned fault relay is set and the error LED starts to ash Yellow.
The error is displayed in the menu Error Status in clear text. After removal of the cause, the error message has to be
acknowledged (reset) manually in the menu System Errors.
2.3.2 Restart Mode (Warm-up Operation)
Gas sensors need a running-in period, until the chemical process of the sensor reaches stable conditions. During this
running-in period the sensor signal can create a false alarm.
Depending on the connected sensor types, the longest warm-up time has to be entered as power-on time in the
controller. This “Power On Time” is started at the Gas Controller after switching on the power supply and/or after the
return of voltage. During this initial startup phase, the Gas Controller doesn’t display any values and doesn’t activate
any alarms; the controller system isn’t ready for use.
The power-on status occurs on the rst line of the home display.
2.3.3 Service Mode
This operation mode includes commissioning, calibration, testing, repair and decommissioning.
The service mode can be enabled for a single sensor, for a group of sensors as well as for the complete system. In
active service mode pending alarms for the concerned devices are held, but new alarms are suppressed.
2.3.4 UPS Functionality
The supply voltage is monitored in all modes. When reaching the battery voltage in the power pack, the UPS function
of the controller is enabled and the connected battery is charged.
If the power fails, the battery voltage drops down and generates the power failure message.
At empty battery voltage, the battery is separated from the circuit (function of deep discharge protection). When the
power is restored, there will be an automatic return to the charging mode.
No settings and therefore no parameters are required for the UPS functionality.

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DGC6 – UserManual
3 Operating Instruction
The complete conguration and service are entered via keypad user interface in combination with the LC display
screen. Two Security password levels provide security against unauthorized changes.
Alarm 1 Alarm 2 - n
Power Fault
INTEC
07.10.16 11:45am
3.1 Function of the Keys and LEDs at the Keypad
Exits programming, returns to the previous menu level.
Enters sub menus, and saves parameter settings.
Scrolls up & down within a menu, changes a value.
Moves the cursor position.
LED orange: Flashes when alarm one or more alarms are active.
Permanently on, when at least one relay is in manual mode.
LED red: Flashes when alarm two and alarms of higher priority are active.
Permanently on, when at least one relay is manually operated.
LED yellow: Flashes at system or sensor failure, or when maintenance date exceeded
or system is placed in Special Mode.
LED green: Power LED
3.2 Setting / Change Parameters or Setpoints
Open desired menu window.
Open desired menu window.
Security Code input eld opens automatically, if a code is approved.
After input of valid code the cursor jumps onto the rst position segment to be changed.
Move the cursor onto the position segment, which has to be changed.
Set the desired parameter / setpoint.
Save the changed value, conrm storage (ENTER).
Cancel storage / close editing / go back to previous higher menu level (ESCAPE function)

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DGC6 – UserManual
3.3 Code Levels
According to the regulations of all national and international standards for gas warning systems, all inputs and changes
are protected by a four-digit numeric code (= password) against unauthorized intervention. The menu windows for
status messages and measuring values are visible without entering a code.
The cancellation of a password level takes place when no buttons are pushed within 15 minutes.
The code levels are classied in order of priority: Priority 1 has top priority.
Priority 1: Upper Level (password 9001 – not changeable)
Code level priority 1 is intended for the service technician of the installer to change parameters and set-points. This
password allows working on all settings. For opening the parameter menus you must rst activate the service mode
after code entry.
Priority 2: Lower Level (password 1234 – not changeable)
Code level priority 2 allows the operator:
- to acknowledge faults
- to set date and time
- to congure and to operate the data logger option, after activation of the operation mode “Service Mode”
- to read all parameters
- to manually operate test

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DGC6 – UserManual
4 Menu Overview
The Gas Controller DGC6 is operated via a logical and intuitive menu structure. The operating menu contains the
following levels:
● Starting menu with date and time if no SP (sensor point) is dened, otherwise a scrolling display of the gas
concentrations of all active sensors in 5-second intervals. If alarms are active, only the values of
the sensors currently in alarm status are displayed.
● Main menu
● Submenu 1 and 3
INTEC
13.06.13 1:45am
Display of gas
concentration
Power On Time
Power On TimeMain menu
After 30 sec.
Starting menu
or
Controller information and general setup
See from 4.7
Reading and change of the data logger parameters
See from 4.6
Information about the connected devices
See from 4.5
Display of measuring values
See from 4.4
Display of the signal relays status
Manual operation of the relays
See from 4.3
Display of the alarm relays status
Manual operation of the relays
See from 4.3
Display of the status of actual alarms
See point 4.2
Reading and reset of errors
See from point 4.1
Reading and change of the relay, measuring point
and system parameters (security-relevant)
See from 4.8
Display
Parameters
Data Logger
Maintenance
Information
Sensor Readings
Signal Relays
Status
Alarm Relays
Status
Stage Status
Syem Errors
Parameters

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DGC6 – UserManual
4.1 Fault Management
The integrated fault management records the rst 100 faults with date and time stamps in the menu “System Errors”.
Additionally a record of the faults occurs in the “History Error”, which can only be read and reset by the service
technician.
A pending fault activates the fault indication relay. The yellow LED (Fault) starts to ash; the fault is displayed in plain
text with date and time in the starting menu.
In case of the fault of a connected sensor the alarms dened in the menu “SP Parameter” are activated in addition.
4.1.1 Acknowledge a Fault
According to the directives for gas measuring, accumulated errors are allowed to be acknowledged automatically. The
automatic acknowledgment of a fault is only possible after having removed the cause!
4.1.2 History Error
The menu “History Error” in the main menu “System Errors” can only be opened via the code level priority 1.
In the error memory, the rst 100 faults that have occurred and have already been acknowledged in the menu “System
Error” are listed for the service technician in non volatile memory.
Attention:
This memory should always be read during maintenance, relevant faults should be tracked and entered in the service
logbook, and nally the memory should be emptied.
Acknowledge the fault message?
Fault message acknowledged.
Example: Communication error DP01 Error
Select menu “History Error”
Fault acknowledged
DP 1 Error
Cancelled
DP 1 Error
Reset?
DP 1 Error
05.02 10:38
Hiory Error

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DGC6 – UserManual
4.1.3 System Messages and Errors
The devices connected via the analog interface can only report their malfunction by signal under range or over range.
The reason for signal under range usually occurs because of loss of signal do to missing signal from wiring problems.
The following system error messages of the analog interface are detected and recorded:
“AP 0X Overrange” Current signal at analog input > 21.2 mA
Cause: Short-circuit at analog input, analog sensor not calibrated, or defective.
Solution: Check cable to analog sensor, make calibration, replace sensor.
“AP Underrange” Current signal at analog input < 3.0 mA
Cause: Wire break at analog input, analog sensor not calibrated, or defective.
Solution: Check cable to analog sensor, make calibration, replace sensor.
Any device with microprocessor and digital communication - such as digital heads, sensor boards, EP modules and
even the controller - is equipped with extensive self-monitoring systems and diagnostic functions.
They enable detailed conclusions about the error causes and help the installers and operators to quickly determine the
cause, and/or to arrange an exchange.
These errors can only be transmitted when the connection to the central (or tool) is intact.

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DGC6 – UserManual
“DP 0X Sensor Element” (0x8001) Sensor element at the sensor head – diagnostic function reports an
error.
Cause: Sensor pins broken, mechanical or electrical damage.
Solution: Exchange sensor head.
“DP 0X ADC Error” (0x8004) Monitoring of the sensor and/or process power supply, device reports
an error.
Cause: Mechanical or electrical damage of the ampliers.
Solution: Replace device.
“DP 0X Voltage” (0x8002) Monitoring of the amplier and AD converter circuits at the input
Device reports an error.
Cause: Mechanical or electrical damage of the power supply.
Solution: Measure voltage if too low, replace device.
“DP 0X CPU Error” (0x8008) Monitoring of the processor function – reports an error.
Cause: Mechanical or electrical damage of the processor
Solution: Replace device.
“DP 0x EE Error” (0x8010) Monitoring of the data storage – reports an error.
Cause: Electrical damage of the memory or conguration error.
Solution: Check conguration, replace device.
“DP 0X I/O Error” (0x8020) Power ON or monitoring of the in/outputs of the processor - reports
an error.
Cause: During restart, electrical damage of the processor or of circuit elements.
Solution: Wait until Power On is over, replace device.
“DP 0X Overtemp.” (0x8040) Ambient temperature too high; the sensor outputs the measurement
value for a determined period and switches to error state after 24 h.
Cause: Too high ambient temperature.
Solution: Protect the device from direct sunlight or check climatic conditions.
“DP 0X Overrange” (0x8200) Signal of sensor element at the sensor head is out of range.
Cause: Sensor not calibrated correctly (e.g. wrong calibration gas), defective.
Solution: Recalibrate sensor, replace it.
“DP 0X Underrange” (0x8100) Signal of sensor element at the sensor head is out of range.
Cause: Wire break at sensor element input, sensor drift too high, defective.
Solution: Recalibrate sensor, replace it.

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DGC6 – UserManual
The controller monitors the communication between request and response. If the reply is too late, incomplete or
incorrect, the controller recognizes the following errors and reports them.
“SB 0X Error” (0x9000) Communication error from central unit to SB 0X.
Cause: Bus line interrupted or short circuit, DP 0X registered at the controller, but not
addressed. SB 0X defective.
Solution: Check line to SB 0X, check SB address or SP parameters, replace sensor.
“DP 0X Error” (0xB000) Communication error of SB to DP 0X sensor.
Cause: Bus line between SB and head interrupted or short circuit, DP 0X registered at
the controller, but not congured at SB, wrong gas type, DP 0X defective.
Solution: Check line to DP 0X, check sensor address or parameters, replace sensor.
“EP_06 0X Error” (0x9000) Communication error to EP_06 0X module.
Cause: Bus line interrupted or short circuit, EP_06 0X registered at the controller, but
not addressed or addressed incorrectly, EP_06 0X module defective.
Solution: Check line to EP_06 0X, check module address, replace module.
“Maintenance” (0x0080) System maintenance is due.
Cause: Maintenance date exceeded.
Solution: Perform the maintenance.
“DP XX locked”
“AP XX locked”
This SP input is locked (SP is physically present, but locked by the operator).
Cause: Operator intervention.
Solution: Eliminate the cause of a possible fault and then unlock the SP.
“UPS Error” (0x8001) UPS doesn’t work correctly, can only be signaled by the GC.
Cause: Defective UPS – too high or too low voltage.
Solution: Replace UPS.
“Power Failure” (0x8004) can only be signaled by the GC.
Cause: Power failure or fuse tripped.
Solution: Check power supply or fuses.
“Horn Error” (0xA000) can only be signaled by the GC/EP with available hardware option.
Cause: Wire break or device defective.
Solution: ??
“Warning Sign Error” (0x9000) can only be signaled by the GC/EP with available hardware option.
Cause: Wire break or device defective.
Solution: ??
“XXX FC: 0xXXXX” Occurs, if there are several errors from one measuring point.
Cause: Several causes.
Solution: See the specic errors.

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DGC6 – UserManual
4.2 Status Alarm
Displays the actual alarms in plain text in the order of their occurrence. Only those sensor points are displayed, where
at least one alarm has exceeded its alarm threshold. Changes are not possible in this menu.
Acknowledge latching alarms.
DP 4
Acknowledge?
DP 4
‘S1 ‘S2 ‘S3 ‘S4
Stage Status
Main menu Submenu 1
Symbol Description Function
AP X Measuring Point No. Analog measuring point X = 1 - 32, where an alarm is pending.
DP X Measuring Point No. Digital measuring point X = 1 - 96, where an alarm is pending.
‘S1
S1 Alarm status ‘S1 = Local alarm 1 active (generated in the sensor / module)
S1 = Alarm 1 active (generated in the central control)
4.3 Status Relay
Displays the current status of alarm and signal relays.
The manual operation (test function) of the alarm and signal relays is performed in the menu Parameters.
Selection of signal relay (1-96)
Alarm Relay 1
Status OFF
Alarm Relay
Status
Signal Relay 1
Status OFF
Signal Relay
Status
Main menu
Selection of alarm relay (1-32)
Submenu 1
4.4 Menu Sensor Readings
In this menu, the display shows the measured values with gas type and unit. If the alarm evaluation is dened as
average, the display shows the current value (C) and additionally the average value (A).
1
D1 CO ppm
A! 120.0A 150.0C
Main menu Submenu
D1 CO ppm
#! 120.0A 150.0C
A1 CO ppm
?! 132.7A 162.7C

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DGC6 – UserManual
Symbol Description Default Function
DX Measured value Measured value from bus sensor with SP address with X = 1 - 96
AX Measured value Measured value from analog sensor at analog input with AX = 1 - 32
CO Gas type See 4.7.3
ppm Gas unit See 4.7.3
A Average value Arithmetic average (30 measured values within the time unit)
C Current value Current value of gas concentration
S! Alarm SP has triggered an alarm
# Maint. info Device has exceeded maintenance date
?CongError SP conguration not compatible
Error Fault SP Communication error, or signal out of the measuring range
Locked SP locked SP was temporarily locked by the operator.
The information CongError has priority to maintenance information.
Alarm information is always displayed with “!”, even if CongError or maintenance information are active.

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DGC6 – UserManual
4.5 Maintenance Information
A control of the maintenance intervals required by law (SIL) or by the customer is integrated in the DGC6 system.
When changing the maintenance intervals, you have to observe legal and standard regulations and the manufacturer’s
specications! A calibration must be performed so that the change can take eect
System maintenance message:
At commissioning or after successful maintenance, the date (battery backed) for next due maintenance of the whole
system has to be entered. When this date has been reached, the maintenance message is activated.
Sensor maintenance message:
Sensors need regular calibration for complying with the specied accuracy and reliability. In order to avoid complex
manual documentation, the sensors store their run time between the calibration intervals continuously and
permanently. If the run time since the last calibration exceeds the sensor maintenance interval stored in the sensor, a
maintenance message is sent to the central control.
The maintenance message is reset during calibration and the running time since the last calibration is set to zero.
Device reaction with pending maintenance message:
The maintenance signal can be ORed to each of the active relays in the menu Relay Parameters. In this way, one or
more relays can be activated in case of maintenance (see 4.8.2.9).
In case of a pending maintenance message, the phone no. of the service company appears in the main menu instead
of the time / date information and the yellow LED on the display starts to ash.
The maintenance message can only be cleared by removing the cause - changing the maintenance date or calibration
or replacement of the sensors.
In order to distinguish between the sensor maintenance messages and the system maintenance message and to
get a quick allocation of the serviceable sensors, the measured value in the menu item Sensor Readings gets the
maintenance prex “#”.
As additional information, a separate window displays the time (in days) when the next sensor is due for maintenance.
If several sensors are connected, the shortest time is always displayed. In the submenu, you can scroll through the
display of all active measuring points to determine the sensors where the maintenance is due soon.
The largest representable number is 889 days (127 weeks / 2.5 years), counting down after the initial week of
operation. If the next maintenance is due in an even longer period, the time display is still limited to 889 days.
Scrolling through all active
sensors and display of the
related days remaining until
next maintenance.
Maintenance date, stored in the display;
after expiry, only message in the display,
no other external reporting.
Maintenance Date
DP X: 365 days
Next Maintenance
In: 365 days
Information about the connected sensors
Maint. date
XX.XX.XXXX
Maintenance
Information
Main menu Submenu 1

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DGC6 – UserManual
4.6 Menu Data Logger
Connect an USB device at the USB cable to use the data logger function.
This USB device may be for example an USB stick version 2.0 (not all types have been tested).
In this menu, the parameters for the long-term recording of the USB device are set.
Data Logger
OFF
Current Values
OFF
CV Log Rate
15s
Stage Status
OFF
Syem Errors
ON
Data Logger
Main menu Submenu
See 4.6.1
See 4.6.2
See 4.6.3
See 4.6.4
See 4.6.5
4.6.1 Data Logger Switch On / O
Starting the logger function.
Symbol Description Setting Status Function
OFF Turned o OFF OFF = Data Logger function is turned o
ON = Data Logger function is turned on
Note:
This function only works with an USB device.
If this function is active, the USB device mustn’t be removed, otherwise data may be lost!! (Like with Windows – safe
removal of USB devices)
4.6.2 Current Values
Denition of the relay function – acts directly on the relay output:
Symbol Description Setting Status Function
OFF Current value OFF OFF = Current values of all registered SP are not recorded.
ON = Current values of all registered SP are recorded.
Release of the current value recording of all active measuring points on the USB device in a CSV le. The le name is
generated by the system and can’t therefore be determined manually.
The name of the le is structured as follows:
CVMMTT.csv, with MM standing for the current month and TT standing for the current day.
Every day, a new le with the current date is generated. This makes sure that the les won’t be too big to be still edited
by established PC programs.
Internal structure of the le

INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | inteccontrols.com
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DGC6 – UserManual
(The headlines and column numbers are only for easy explanation and aren’t written in the le!)
Column 1 2 3 4 5 6 7 ... 98 99 etc.
Time 1 2 3 4 5 6 ... 97 98 x
or time DP1 DP2 DP3 DP4 DP5 DP6 ... AP1 AP2
09_50_02 0 20 20 28 0 - ... 0 0
09_50_03 0 20 20 28 0 - ... 25 29
09_50_04 0 20 20 28 0 - ... 25 29
09_50_05 0 20 20 28 0 - ... 25 29
09_50_06 0 20 20 28 0 - ... 25 29
09_50_07 0 20 20 28 0 - ... 25 29
09_50_08 0 20 20 28 0 - ... 25 29
09_50_09 0 20 20 28 0 - ... 25 29
09_50_10 0 20 20 28 0 - ... 25 29
09_50_11 0 20 20 28 0 - ... 25 29
09_50_12 0 20 20 28 0 - ... 0 29
The rst column gives the time; from the second column on, the current values of all registered measuring points at
this time are written. Inactive measuring points within active measuring points are marked by a dash -.
Values less than 0 stands for an error status of the measuring point.
e.g. 0x8100 = Underrange of head of measuring point
e.g. 0x8200 = Overrange of head of measuring point
e.g. 0x9000 = Communication error of sensor board of measuring point
e.g. 0xB000 = Communication error of head of measuring point
Each error is marked by the prex 0x.
In this way the le keeps a xed structure and can be evaluated with Excel and graphed according to the chronological
sequence.

INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | inteccontrols.com
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DGC6 – UserManual
4.6.3 CV Log Rate
Setting of the time interval in which the current values of all registered SP are stored (in seconds).
Symbol Description Setting Status Function
10s Time in
seconds 10s Time interval between two entries in the CSV le
(10- 9999 sec = approx. 2.7 h )
4.6.4 Alarm Status
Symbol Description Setting Status Function
OFF Alarm status OFF OFF = Alarms aren’t stored.
ON = Alarms are stored.
Release of the alarm recording for all active measuring points on the USB device into a separate CSV le for alarms
and faults.
The name of the le structured as follows:
AEMMTT.csv, with MM standing for the current month and TT standing for the current day.
Every day, a new le with the current date is generated. This makes sure that the les won’t be too big to be still edited
by established PC programs.
Internal structure of the le
(The headlines are not written in the le!)
Time SP Gas CV AV A1 A2 A3 A4
09_49_47 DP 02 CO 84 84 40 80
09_49_47 DP 03 CO 194 194 40 80 100 100
09_50_02 DP 02 CO 20 20
09_50_02 DP 03 CO 20 20
The rst column gives the time, the second the SP address and the third the gas type.
In the fourth column there is the current value.
The fth column displays the average value.
In the sixth column there is A1, if the rst alarm is active, in the seventh column A2, if second alarm is active and so on
until the fourth alarm.
All active alarms of the SP are always written if there is any change of an alarm. The reset of an alarm is documented
by an empty column. This shows how long the alarm has been active.

INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | inteccontrols.com
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DGC6 – UserManual
4.6.5 Error Status
Symbol Description Setting
Status Function
OFF System Errors OFF OFF = Faults are not stored.
ON = Faults are stored.
Release of the fault recording for all active measuring points on the USB device in the common CSV le for alarms
and faults.
Internal structure of the le
(The headlines are not written in the le!)
Current Time Source Error Code + Error present
- Error absent
Error date (month day)
Time(hours minutes)
Error text
10_22_28 DP 79 0x8100 + 03_30 10_20 Underrange
13_48_28 DP 79 0x8100 - 03_30 13_46 Underrange
The rst column gives the current time, the second one the error source. The third column indicates the error code.
In the fourth column there is the action:
+ = Error occurred.
- = Error acknowledged.
The fth column gives the time and date when the error has occurred
From the sixth column on, there is the plain text of the error code. If several errors are coded so you can read multiple
entries here.
Every internal restart of the system (system reset) is also documented in the current day le.
Frequent reboots (several times per day) may point to a technical problem. Please consult the installer as soon as
possible.
Info Date Time
DGC06 Reset 30_03_12 13_38_19

INTEC Controls | 12700 Stowe Drive, Suite 100, Poway, CA 92064 | Ph: (858) 578.7887 & (888) GO.INTEC | inteccontrols.com
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DGC6 – UserManual
4.7 Display Parameter
In the menu Display Parameter you can nd parameters of the gas controller that do not require a password. These
parameters can be changed during the operation mode of the controller.
Software Version
XXXXX - YYYYY
Language
USA English
Service Phone
888-464-6832
Time Syem
US
Time
hh.mm.ss pm
Date
MM.DD.YY
Error Delay
120s
X Bus Slave Adr.
1 MODBUS
Display
Parameter
Main menu Submenu
See 4.7.1, no intervention possible
See 4.7.2
See 4.7.3
See 4.7.4
See 4.7.4
See 4.7.4
See 4.7.5
See 4.7.6
4.7.1 Software Version
Symbol Description Function
XXXXX
YYYYY
Software version of the displays
Software version of the basic board
XXXXX Software version
YYYYY Software version
4.7.2 Language
Selection of the menu language.
Symbol Description Default Function
USA
English Language USA English
USA English
German
English
Dutch
French
Swedish
(Spanish only on request)
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