Intek Xsg-5 Troubleshooting guide

SERVICE MANUAL / PARTS LIST

ation

PART NUMBER 158634 REV B (11/11)

1055 Mendell Davis Drive sJackson MS 39272

888-994-7636 s601-372-3903 sFax 888-864-7636

unifiedbrands.net

MODEL XSG-5

TABLE OF CONTENTS

32:(5)$,/85($1',*1,7,21:$51,1*6

23(5$7,1*6800$5<

6HTXHQFHRI2SHUDWLRQ0DQXDO)LOO

6HTXHQFHRI2SHUDWLRQ$XWR)LOO

,Q)LHOG0RGLILFDWLRQV

+LJK/LPLW/RFNRXW

&21752/6,'(&20321(176

3/80%,1*6,'(&20321(176

'225&20321(176

67$1'$5':,5,1*',$*5$0

67$1'$5' 7528%/(6+227,1*

$872),//:,5,1*',$*5$0

$872),// 7528%/(6+227,1*

'28%/(67$&.&+,01(<.,7,167$//$7,21

1250$/23(5$7,1*5$1*(

&20321(17$03&+$57

6(59,&( %8//(7,1 

%851(55(3/$&(0(17

SM-XSG-5

32:(5)$,/85($1',*1,7,21:$51,1*6

'R127DWWHPSWWRRSHUDWHD;6*GXULQJDSRZHUIDLOXUH

'($7+,1-85<DQG(48,30(17'$0$*(FDQUHVXOW

'XULQJDSRZHUIDLOXUHWXUQWKHVWHDPHU2))

DQGFORVHWKH0DLQ*DV6KXW2II9DOYH

঑'$1*(5

'212775<72/,*+7%851(5:,7+$)/$0(

7KH;6*KDVDQHOHFWURQLFLJQLWLRQV\VWHPZKLFKDXWR

PDWLFDOO\OLJKWVWKHEXUQHUVHQVHVIODPHDQGFRQWUROVJDV

IORZ7KLVSURYLGHVSUHFLVHEXUQHUFRQWUROVDIHLJQLWLRQDQG

VDIHVKXWGRZQ

'($7+,1-85<DQG(48,30(17'$0$*(PD\UHVXOW

IURPWU\LQJWROLJKWEXUQHUVZLWKDIODPHRUIURPDQLPSURS

HUO\DGMXVWHGJDVFRQWURODQGLJQLWLRQV\VWHP'RQRWWU\WR

OLJKWWKHEXUQHUZLWKDIODPHDQGGRQRWDOWHUWKHJDV

FRQWURODGMXVWPHQWV

,IDGMXVWPHQWLVUHTXLUHGFRQWDFWWKH8QLILHG%UDQGV

6HUYLFH'HSDUWPHQWDW8QLILHG%UDQGVLVLQ

QRZD\UHVSRQVLEOHIRUWKHRSHUDWLRQRUVDIHW\RIWKLV

HTXLSPHQWLIWKHFRQWUROOHUYDOYHLJQLWHUSUREHRUDQ\RWKHU

JDVV\VWHPFRPSRQHQWLVDGMXVWHGE\DQ\RQHRWKHUWKDQD

TXDOLILHGDXWKRUL]HGVHUYLFHUHSUHVHQWDWLYH

SM-XSG-5

OPERATING SUMMARY - SEQUENCE OF OPERATION

For Gas Model, Manual Filling

67$5783

:KHQWKHSRZHUFRUGLVSOXJJHGLQWKHUHLV$&SRZHUWRWHUPLQDO+27DQGWHUPLQDO1HXWUDORQ

WKHFKRNHWLPHU

:KHQWKH212))VZLWFKLVDFWLYDWHGWHUPLQDORQWKHFKRNHWLPHULVHQHUJL]HGVWDUWLQJWKHFKRNHWLPHU

VHTXHQFH7KHFKRNHVROHQRLGLVHQHUJL]HGIRUVHFRQGV7KHKLJKOLPLWLVDOVRHQHUJL]HGVHQGLQJ

SRZHUWRWKHFRPPRQWHUPLQDORIWKH//&2FRQWDFWVRQWKH:DWHU/HYHO&RQWURO7KHZDWHUOHYHOERDUG

LVDOVRHQHUJL]HGFDXVLQJWKH+/+LJK/RZFRQWDFWVRQWKH:DWHU/HYHO&RQWUROERDUGWRVZLWFK

0DQXDOILOOLQJRIWKHVWHDPHULVQRZUHTXLUHG2QFHWKHZDWHUOHYHOLQWKHVWHDPHUUHDFKHVWKHORZHU

SUREHWKH//&2FRQWDFWVVZLWFKVHQGLQJSRZHUWRWKHFRPPRQWHUPLQDORIWKH+/FRQWDFWVFDXVLQJ

WKHDGGZDWHUOLJKWDQGEX]]HUWRFRPHRQ

:KHQWKHVWHDPHUFDYLW\LVILOOHGZLWKHQRXJKZDWHUWRKLWWKHKLJKSUREHWKH+/FRQWDFWVVZLWFKDQG

SRZHULVVHQWGRZQWRWKHKHDWFLUFXLWU\

:KLOHWKDWLVRFFXUULQJ\RXDUHVWLOOWLPLQJWKHFKRNHWLPHU

RQFHWKHFKRNHWLPHUKDVUXQLWVVHTXHQFH

LWFDQRQO\EHUHHQHUJL]HGE\WXUQLQJWKH212))VZLWFK2))DQGWKHQEDFN213UHILOOLQJWKH

VWHDPHUFDYLW\EHIRUHDFWLYDWLQJWKH212))VZLWFKLVUHFRPPHQGHGRQPDQXDOILOOPRGHOV

,IWKHSUHVVXUHVZLWFKLVFORVHG&RQWURO5HOD\ZLOOHQHUJL]HVHQGLQJSRZHUWRWKHEXUQHUEORZHU

WLPHUHQHUJL]LQJWKHEXUQHUEORZHU

:KHQWKHEORZHUFRPHVXSWRVSHHGLWSXOOVDYDFXXPFORVLQJ96WXUQLQJWKH+HDW/DPS21DQG

HQHUJL]LQJWKHLJQLWLRQFRQWUROOHU7KHLJQLWLRQFRQWUROOHUSHUIRUPVDVHOIGLDJQRVWLFVRQSRZHUXS$IWHU

DSUHSXUJHRIVHFRQGVWKHPDLQJDVYDOYHLVHQHUJL]HGDQGWKH,JQLWHUFRPPHQFHVWRVSDUNXQWLOD

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VSDUNLVVKXWRIIDQGWKHPDLQJDVYDOYHUHPDLQVHQHUJL]HG6KRXOGWKHEXUQHUIDLOWROLJKWRUIODPHLV

QRWGHWHFWHGGXULQJWKHILUVWWULDOIRULJQLWLRQSHULRGWKHJDVYDOYHLVGHHQHUJL]HGDQGWKHFRQWUROVWDUWV

WKHLQWHUSXUJHVHTXHQFHRIVHFRQGVEHIRUHDWWHPSWLQJDQRWKHU7ULDOIRU,JQLWLRQ7KHFRQWUROZLOO

PDNHWZRDGGLWLRQDODWWHPSWVDQGLIXQVXFFHVVIXOZLOOJRLQWRORFNRXW/RFNRXW5HFRYHU\LVDFFRP

SOLVKHGE\WXUQLQJWKHSRZHUVZLWFKWRWKH2))SRVLWLRQ:DLWLQJDPLQLPXPRIVHFRQGVWKHQUHWXUQ

WKHSRZHUVZLWFKWRWKH21SRVLWLRQ

7+(7,0(5

,Q6WDQGE\0RGH&RQWURO5HOD\LVGHHQHUJL]HGWKH,QWHUQDO&RQYHFWLRQ)DQ0RWRUDQGWKH&RRN

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