Intek XSG-5 Troubleshooting guide
SERVICE MANUAL / PARTS LIST
ation
PART NUMBER 158634 REV B (11/11)
1055 Mendell Davis Drive sJackson MS 39272
888-994-7636 s601-372-3903 sFax 888-864-7636
unifiedbrands.net
MODEL XSG-5
TABLE OF CONTENTS
32:(5)$,/85($1',*1,7,21:$51,1*6
23(5$7,1*6800$5<
6HTXHQFHRI2SHUDWLRQ0DQXDO)LOO
6HTXHQFHRI2SHUDWLRQ$XWR)LOO
,Q)LHOG0RGLILFDWLRQV
+LJK/LPLW/RFNRXW
&21752/6,'(&20321(176
3/80%,1*6,'(&20321(176
'225&20321(176
67$1'$5':,5,1*',$*5$0
67$1'$5' 7528%/(6+227,1*
$872),//:,5,1*',$*5$0
$872),// 7528%/(6+227,1*
'28%/(67$&.&+,01(<.,7,167$//$7,21
1250$/23(5$7,1*5$1*(
&20321(17$03&+$57
6(59,&( %8//(7,1
%851(55(3/$&(0(17
2
SM-XSG-5
32:(5)$,/85($1',*1,7,21:$51,1*6
'R127DWWHPSWWRRSHUDWHD;6*GXULQJDSRZHUIDLOXUH
'($7+,1-85<DQG(48,30(17'$0$*(FDQUHVXOW
'XULQJDSRZHUIDLOXUHWXUQWKHVWHDPHU2))
DQGFORVHWKH0DLQ*DV6KXW2II9DOYH
'$1*(5
'$1*(5
'212775<72/,*+7%851(5:,7+$)/$0(
7KH;6*KDVDQHOHFWURQLFLJQLWLRQV\VWHPZKLFKDXWR
PDWLFDOO\OLJKWVWKHEXUQHUVHQVHVIODPHDQGFRQWUROVJDV
IORZ7KLVSURYLGHVSUHFLVHEXUQHUFRQWUROVDIHLJQLWLRQDQG
VDIHVKXWGRZQ
'($7+,1-85<DQG(48,30(17'$0$*(PD\UHVXOW
IURPWU\LQJWROLJKWEXUQHUVZLWKDIODPHRUIURPDQLPSURS
HUO\DGMXVWHGJDVFRQWURODQGLJQLWLRQV\VWHP'RQRWWU\WR
OLJKWWKHEXUQHUZLWKDIODPHDQGGRQRWDOWHUWKHJDV
FRQWURODGMXVWPHQWV
,IDGMXVWPHQWLVUHTXLUHGFRQWDFWWKH8QLILHG%UDQGV
6HUYLFH'HSDUWPHQWDW8QLILHG%UDQGVLVLQ
QRZD\UHVSRQVLEOHIRUWKHRSHUDWLRQRUVDIHW\RIWKLV
HTXLSPHQWLIWKHFRQWUROOHUYDOYHLJQLWHUSUREHRUDQ\RWKHU
JDVV\VWHPFRPSRQHQWLVDGMXVWHGE\DQ\RQHRWKHUWKDQD
TXDOLILHGDXWKRUL]HGVHUYLFHUHSUHVHQWDWLYH
3
SM-XSG-5
OPERATING SUMMARY - SEQUENCE OF OPERATION
For Gas Model, Manual Filling
67$5783
:KHQWKHSRZHUFRUGLVSOXJJHGLQWKHUHLV$&SRZHUWRWHUPLQDO+27DQGWHUPLQDO1HXWUDORQ
WKHFKRNHWLPHU
:KHQWKH212))VZLWFKLVDFWLYDWHGWHUPLQDORQWKHFKRNHWLPHULVHQHUJL]HGVWDUWLQJWKHFKRNHWLPHU
VHTXHQFH7KHFKRNHVROHQRLGLVHQHUJL]HGIRUVHFRQGV7KHKLJKOLPLWLVDOVRHQHUJL]HGVHQGLQJ
SRZHUWRWKHFRPPRQWHUPLQDORIWKH//&2FRQWDFWVRQWKH:DWHU/HYHO&RQWURO7KHZDWHUOHYHOERDUG
LVDOVRHQHUJL]HGFDXVLQJWKH+/+LJK/RZFRQWDFWVRQWKH:DWHU/HYHO&RQWUROERDUGWRVZLWFK
0DQXDOILOOLQJRIWKHVWHDPHULVQRZUHTXLUHG2QFHWKHZDWHUOHYHOLQWKHVWHDPHUUHDFKHVWKHORZHU
SUREHWKH//&2FRQWDFWVVZLWFKVHQGLQJSRZHUWRWKHFRPPRQWHUPLQDORIWKH+/FRQWDFWVFDXVLQJ
WKHDGGZDWHUOLJKWDQGEX]]HUWRFRPHRQ
:KHQWKHVWHDPHUFDYLW\LVILOOHGZLWKHQRXJKZDWHUWRKLWWKHKLJKSUREHWKH+/FRQWDFWVVZLWFKDQG
SRZHULVVHQWGRZQWRWKHKHDWFLUFXLWU\
:KLOHWKDWLVRFFXUULQJ\RXDUHVWLOOWLPLQJWKHFKRNHWLPHU
RQFHWKHFKRNHWLPHUKDVUXQLWVVHTXHQFH
LWFDQRQO\EHUHHQHUJL]HGE\WXUQLQJWKH212))VZLWFK2))DQGWKHQEDFN213UHILOOLQJWKH
VWHDPHUFDYLW\EHIRUHDFWLYDWLQJWKH212))VZLWFKLVUHFRPPHQGHGRQPDQXDOILOOPRGHOV
,IWKHSUHVVXUHVZLWFKLVFORVHG&RQWURO5HOD\ZLOOHQHUJL]HVHQGLQJSRZHUWRWKHEXUQHUEORZHU
WLPHUHQHUJL]LQJWKHEXUQHUEORZHU
:KHQWKHEORZHUFRPHVXSWRVSHHGLWSXOOVDYDFXXPFORVLQJ96WXUQLQJWKH+HDW/DPS21DQG
HQHUJL]LQJWKHLJQLWLRQFRQWUROOHU7KHLJQLWLRQFRQWUROOHUSHUIRUPVDVHOIGLDJQRVWLFVRQSRZHUXS$IWHU
DSUHSXUJHRIVHFRQGVWKHPDLQJDVYDOYHLVHQHUJL]HGDQGWKH,JQLWHUFRPPHQFHVWRVSDUNXQWLOD
IODPHLVGHWHFWHGRUWKH7ULDOIRU,JQLWLRQSHULRGRIVHFRQGVH[SLUHV2QFHWKHIODPHLVGHWHFWHGWKH
VSDUNLVVKXWRIIDQGWKHPDLQJDVYDOYHUHPDLQVHQHUJL]HG6KRXOGWKHEXUQHUIDLOWROLJKWRUIODPHLV
QRWGHWHFWHGGXULQJWKHILUVWWULDOIRULJQLWLRQSHULRGWKHJDVYDOYHLVGHHQHUJL]HGDQGWKHFRQWUROVWDUWV
WKHLQWHUSXUJHVHTXHQFHRIVHFRQGVEHIRUHDWWHPSWLQJDQRWKHU7ULDOIRU,JQLWLRQ7KHFRQWUROZLOO
PDNHWZRDGGLWLRQDODWWHPSWVDQGLIXQVXFFHVVIXOZLOOJRLQWRORFNRXW/RFNRXW5HFRYHU\LVDFFRP
SOLVKHGE\WXUQLQJWKHSRZHUVZLWFKWRWKH2))SRVLWLRQ:DLWLQJDPLQLPXPRIVHFRQGVWKHQUHWXUQ
WKHSRZHUVZLWFKWRWKH21SRVLWLRQ
7+(7,0(5
,Q6WDQGE\0RGH&RQWURO5HOD\LVGHHQHUJL]HGWKH,QWHUQDO&RQYHFWLRQ)DQ0RWRUDQGWKH&RRN
/DPSDUH2))DQG6WDQGE\/DPSLV21
,Q7LPHG0RGHWLPHUWXUQHGWRDQ\WLPHGVHTXHQFHRU8QWLPHG&RRN0RGHIXOORQFRQWUROUHOD\LV
HQHUJL]HGWXUQLQJRQWKH&RRN/DPS7KH,QWHUQDO&RQYHFWLRQ)DQLVHQHUJL]HGDQG6WDQGE\/DPSLV2))
7LPH0RGH&RQWLQXHG7LPHUZLOOWLPHGRZQXQWLOWKHEX]]HUVRXQGV7XUQLQJWKHEX]]HURIIZLOO
DFWLYDWHWKH6WDQGE\0RGHXQOHVVWKHWLPHULVUHVHWWRD7LPHGRU8QWLPHG&RRNSRVLWLRQ
$'':$7(5/,*+7
,IWKHZDWHUOHYHOGURSVEHORZWKHKLJKSUREHWKHKHDWLQJFLUFXLWLVGHHQHUJL]HGDQGWKH$GG:DWHU
/LJKWDQG%X]]HUZLOOFRPH21
,IWKHZDWHUOHYHOFRQWLQXHVWRGURSEHORZWKHORZSUREHWKHXQLWZLOOFRPSOHWHO\VKXWGRZQ
+,*+/,0,7
7KH+LJK/LPLWXVHVD7\SH.WKHUPRFRXSOHWRPRQLWRUH[FHVVLYHKHDWLQWKHFRPEXVWLRQFKDPEHU
:KHQDWHPSHUDWXUHH[FHHGLQJ)LVGHWHFWHGWKHFRQWUROZLOOVKXWGRZQWKHKHDWLQJFLUFXLW7KH
FRQWUROKDVDQDXWRUHVHWIXQFWLRQDQGZLOODXWRPDWLFDOO\UHVHWZKHQWKHGHWHFWHGWHPSHUDWXUHGURSV
EHORZWKHVHWSRLQW
4
SM-XSG-5
OPERATING SUMMARY - SEQUENCE OF OPERATION
For Gas Model, Auto Fill
67$5783
:KHQWKHSRZHUFRUGLVSOXJJHGLQWKHUHLV$&SRZHUWRWHUPLQDO+27DQGWHUPLQDO1HXWUDORQ
WKHFKRNHWLPHU
:KHQWKH212))VZLWFKLVDFWLYDWHGWHUPLQDORQWKHFKRNHWLPHULVHQHUJL]HGVWDUWLQJWKHFKRNH
WLPHUVHTXHQFH7KHFKRNHVROHQRLGLVHQHUJL]HGIRUVHFRQGV7KHKLJKOLPLWLVDOVRHQHUJL]HG
VHQGLQJSRZHUWRWKHFRPPRQWHUPLQDORQWKH//&2FRQWDFWVRIWKH:DWHU/HYHO&RQWURO7KH:DWHU
/HYHO&RQWUROERDUGLVDOVRHQHUJL]HGFDXVLQJWKH+/+LJK/RZFRQWDFWVWRVZLWFKHQHUJL]LQJWKH
:DWHU)LOO9DOYH
2QFHWKHZDWHUOHYHOLQWKHVWHDPHUFDYLW\UHDFKHVWKHORZSUREHWKH//&2FRQWDFWVVZLWFKVHQGLQJ
SRZHUWRWKHKHDWLQJFLUFXLWU\:DWHUZLOOFRQWLQXHWRILOOSDVVHGWKHPLGGOHSUREHWRWKHXSSHUSUREH
:KHQWKHZDWHUOHYHOUHDFKHVWKHXSSHUSUREHWKHZDWHUYDOYHLVGHHQHUJL]HG
:KHQWKHZDWHUOHYHOGURSVEHORZWKHXSSHUDQGPLGGOHSUREHWKHZDWHUYDOYHLVUHHQHUJL]HGDQG
UHILOOVWKHVWHDPHUFDYLW\WRWKHWRSSUREH
,IWKHZDWHUOHYHOGURSVEHORZWKHORZSUREHWKH//&2FRQWDFWVZLOOVZLWFKVKXWWLQJGRZQWKHKHDWLQJ
FLUFXLWU\
:KLOHWKHVWHDPHUFDYLW\LVILOOLQJWKHFKRNHWLPHULVVWLOOWLPLQJRQFHWKHFKRNHWLPHUKDVUXQLWV
VHTXHQFHLWFDQRQO\EHUHHQHUJL]HGE\WXUQLQJWKH212))VZLWFK2))DQGWKHQEDFN21
,IWKHSUHVVXUHVZLWFKLVFORVHG&RQWURO5HOD\ZLOOHQHUJL]HVHQGLQJSRZHUWRWKHEXUQHUEORZHU
WLPHUHQHUJL]LQJWKHEXUQHUEORZHU
:KHQWKHEORZHUFRPHVXSWRVSHHGLWSXOOVDYDFXXPFORVLQJ96WXUQLQJWKH+HDW/DPS21DQG
HQHUJL]LQJWKHLJQLWLRQFRQWUROOHU7KHLJQLWLRQFRQWUROOHUSHUIRUPVDVHOIGLDJQRVWLFVRQSRZHUXS$IWHU
DSUHSXUJHRIVHFRQGVWKHPDLQJDVYDOYHLVHQHUJL]HGDQGWKH,JQLWHUFRPPHQFHVWRVSDUNXQWLOD
IODPHLVGHWHFWHGRUWKH7ULDOIRU,JQLWLRQSHULRGRIVHFRQGVH[SLUHV2QFHWKHIODPHLVGHWHFWHGWKH
VSDUNLVVKXWRIIDQGWKHPDLQJDVYDOYHUHPDLQVHQHUJL]HG6KRXOGWKHEXUQHUIDLOWROLJKWRUIODPHLV
QRWGHWHFWHGGXULQJWKHILUVWWULDOIRULJQLWLRQSHULRGWKHJDVYDOYHLVGHHQHUJL]HGDQGWKHFRQWUROVWDUWV
WKHLQWHUSXUJHVHTXHQFHRIVHFRQGVEHIRUHDWWHPSWLQJDQRWKHU7ULDOIRU,JQLWLRQ7KHFRQWUROZLOO
PDNHWZRDGGLWLRQDODWWHPSWVDQGLIXQVXFFHVVIXOZLOOJRLQWRORFNRXW/RFNRXW5HFRYHU\LVDFFRP
SOLVKHGE\WXUQLQJWKHSRZHUVZLWFKWRWKH2))SRVLWLRQ:DLWLQJDPLQLPXPRIVHFRQGVWKHQUHWXUQ
WKHSRZHUVZLWFKWRWKH21SRVLWLRQ
7+(7,0(5
,Q6WDQGE\0RGH&RQWURO5HOD\LVGHHQHUJL]HGWKH,QWHUQDO&RQYHFWLRQ)DQ0RWRUDQGWKH&RRN
/DPSDUH2))DQG6WDQGE\/DPSLV21
,Q7LPH0RGH²WLPHUWXUQHGWRDQ\WLPHGVHTXHQFHRU8QWLPHG&RRN0RGHIXOORQFRQWUROUHOD\LV
HQHUJL]HGWXUQLQJRQWKHFRRNODPS7KHLQWHUQDOFRQYHFWLRQIDQLVHQHUJL]HGDQGVWDQGE\ODPSLV2))
7LPH0RGH&RQWLQXHG7LPHUZLOOWLPHGRZQXQWLOWKHEX]]HUVRXQGV7XUQLQJWKHEX]]HURIIZLOO
DFWLYDWHWKH6WDQGE\0RGHXQOHVVWKHWLPHULVUHVHWWRD7LPHGRU8QWLPHG&RRNSRVLWLRQ
12$'':$7(5/,*+7
7KHZDWHUOHYHOLVFRQWUROOHGE\WKHZDWHUOHYHOFRQWUROERDUG7KHFRQWUROZLOOPDLQWDLQWKHZDWHUOHYHO
EHWZHHQWKHKLJKDQGPLGGOHSUREH
+,*+/,0,7
7KH+LJK/LPLWXVHVD7\SH.WKHUPRFRXSOHWRPRQLWRUH[FHVVLYHKHDWLQWKHFRPEXVWLRQFKDPEHU
:KHQDWHPSHUDWXUHH[FHHGLQJ)LVGHWHFWHGWKHFRQWUROZLOOVKXWGRZQWKHKHDWLQJFLUFXLW7KH
FRQWUROKDVDQDXWRUHVHWIXQFWLRQDQGZLOODXWRPDWLFDOO\UHVHWZKHQWKHGHWHFWHGWHPSHUDWXUHGURSV
EHORZWKHVHWSRLQW
5
SM-XSG-5
OPERATING SUMMARY
:LWKWKHZDWHUUHVHYRLUIXOODQGWKH0DLQ*DV6KXW2II9DOYHRSHQWXUQWKH2))21VZLWFKWRWKH21
SRVLWLRQDQGVHWWKHWLPHUWRPLQXWHV:KHQWKHF\FOHLVFRPSOHWHWKHXQLWZLOODXWRPDWLFDOO\VZLWFK
WRWKH67$1'%<PRGHDWZKLFKWLPHWKHFRRNHULVUHDG\IRUXVH
,03257$17,)*$66833/<,6,17(55837(''85,1*23(5$7,21$),9(0,187(
3(5,2'2)&203/(7(6+872))2)*$66833/<,65(48,5('%()25(5(67$57,1*
,Q)LHOG0RGLILFDWLRQV
$Q\LQILHOGPRGLILFDWLRQVPDGHZLWKRXWZULWWHQDXWKRUL]DWLRQIURPWKH8QLILHG%UDQGV(QJLQHHULQJ
'HSDUWPHQWZLOOYRLG\RXUZDUUDQW\3OHDVHFDOOWRUHDFKWKH(QJLQHHULQJ'HSDUWPHQW
+LJK/LPLW/RFNRXW
7KH;6*KDVD+LJK/LPLW/RFNRXWWRSURWHFWWKHXQLWIURPRYHUKHDWLQJ
,IWKH;6*UHDFKHVWKHKLJKOLPLWWHPSHUDWXUHLWZLOOFRPSOHWHO\VKXWGRZQDQGWKH
6WHDPHUPXVWEHUHVHWEHIRUHFRRNLQJFDQFRQWLQXH
$,IWKH;6*RYHUKHDWVDQGVKXWVFRPSOHWHO\GRZQZKLOHFRRNLQJQROLJKWV
RSHQWKHGRRUDQGYHULI\WKDWZDWHULVLQWKHUHVHUYRLU
,IWKHUHLVQRZDWHULQWKHUHVHUYRLU
:DLWIRUWKHVWHDPHUWRFRRO
&OHDQWKHZDWHUOHYHOSUREHV
5HVHWWKH+LJK/LPLW/RFNRXW6HH%
5HVWDUWWKHVWHDPHU
,IWKHUHLVZDWHULQWKHUHVHUYRLUDWWKHRSHUDWLQJOHYHO
7XUQ2))WKHVWHDPHUDQGGUDLQWKHZDWHUIURPUHVHUYRLU
:DLWIRUWKHVWHDPHUWRFRRO
&OHDQWKHZDWHUOHYHOSUREHV
5HVHWWKH+LJK/LPLW/RFNRXW6HH%
5HVWDUWWKHVWHDPHU
%2SHQWKHFRRNLQJFRPSDUWPHQWGRRUDQGZDLWIRUWKHVWHDPHUWRFRRO
$IWHUWKHVWHDPHULVFRROFKHFNWKDWWKH:DWHU/HYHO6HQVRU3UREHVDUHFOHDQ
)LOOFRRNLQJFRPSDUWPHQWZLWKJDOORQVRIZDWHU
7XUQWKHXQLW2))DQGWKHQ21DJDLQ
,IWKH+LJK/LPLW/RFNRXWUHSHDWVFDOOWKH6HUYLFH'HSDUWPHQWDW
6
SM-XSG-5
1
2
3
4
5
6
7 8 10 119121315
16
17
18
19
22
21
20
23
2425
26
14
ITEM
PART #
DESCRIPTION
QTY.
ITEM
PART #
DESCRIPTION
QTY.
1
NT1561
14" SS FLEXIBLE GAS LINE
114
NT1624
TERMINAL BLOCK, 2
POSITION
1
2
NT1747
GAS REGULATOR AND VALVE
(NG/LP)
115
NT1523
TIMER, 60 MINUTE, 120V
1
3
NT1073
FUSE, 5 AMP
216
H1178
KNOB
1
4
NT1074
FUSE BLOCK, 2-POLE
117
NT1557
LAMP, AMBER, 120V
1
5
NT1567
VARISTOR
118
NT1628
LAMP, BLUE, 120V
1
6
NT1829
WATER LEVEL CONTROL
(INCLUDES PROBES)
119
NT1556
LAMP, RED, 120V
2
7
NT1559
FAN, CONVECTION, 120V
120
NT1565
ON/OFF SWITCH
1
8
NT1575
IGNITION CONTROL
121
NT1088
MOUNTING LATCH
1
9
NT1745
SOLID STATE TIMER, SOLENOID
(INCLUDES NT1748 RESISTOR) 122
NT1090
CONTACT, ON SWITCH
1
10
NT1574
HIGH TEMP CONTROL
123
NT1612
VACCUUM SWITCH
1
11
NT1613
SOLID STATE TIMER, BLOWER MOTOR
(INCLUDES NT1615 RESISTOR) 124
NT1606
BLOWER MOTOR
1
12
NT1720
CONTROL RELAYS, 120V
225
NT1746
SOLENOID
1
13
NT1568
BUZZERS, 120V
226
NT1578
IGNITOR/SENSOR PROBE
1
XSG-5 CONTROL SIDE COMPONENTS
7
SM-XSG-5
3
1
4
5
6
14
78
9
10
11
13
12
16
2
15
171819
ITEM
PART #
DESCRIPTION
QTY.
ITEM
PART #
DESCRIPTION
QTY.
1
NT1555
3/4 MP x HB 90 DEG. FITTING
111
NT1140
3/8 BRASS NIPPLE
1
2
NT1138
3/8 NPT LOCKNUT
112
NT1139
3/8 NPT UNION
1
3
NT1127
1 1/2 BALL VALVE DRAIN
113
NT1278
MANIFOLD
1
4
NT1134 3/4 ELBOW
214
NT1721
AUTO-FILL VALVE
1
5
NT1502
CHECK VALVE ASSEMBLY
215
NT1474
90 ELBOW
1
6
NT1132
3/4 HOSE
116
NT1479
TEFLON TUBING
1
7
NT1091
PRESSURE SWITCH
117
NT1566
WATER LEVEL PROBES
(INCLUDES CONTROLLER)
2
8
NT1202
1/2 x 1/8 BRASS REDUCER BUSHING
118
NT1203
5/16 HOSE
1
9
NT1200
BRASS TEE
119
G1562
INFRARED BURNER
1
10
NT1201
1/2 x 3/8 BRASS REDUCER BUSHING
1
NT1820
3RD WATER LEVEL PROBE (AUTO-FILL ONLY)
1
XSG-5 PLUMBING SIDE COMPONENTS
(Shown with Auto-Fill Option)
8
SM-XSG-5
234
6
7
8
9
10
12
11
1
5
Door Insulation (not shown): NT1729
XSG-5 DOOR COMPONENTS
9
SM-XSG-5
NT1115
NT1106
NT1511
NT1508
NT1050
NT1144
NT1545
NT1538
NT1509
NT1539
NT1179
NT1161
XSG-5 STANDARD WIRING DIAGRAM
10
SM-XSG-5
;6*67$1'$5'7528%/(6+227,1*
11
SM-XSG-5
FOR SERVICE SUPPORT CALL: 888-994-7636
8QLWGRHVQRWWXUQ´21µQRSRZHU
3UREOHPZLWKIDFLOLW\EUHDNHU
1RZDWHULQFKDPEHU
%ORZQIXVH))
)DXOW\VHOHFWRUVZLWFK66
)DXOW\ORZHUZDWHUSUREH
)DXOW\ZDWHUOHYHOFRQWURO
)DXOW\KLJKOLPLWFRQWURO
1RLJQLWLRQKHDWOLJKW´21µ
*DVVXSSO\WRXQLWLV´2))µ
)DXOW\LJQLWLRQFRQWURO
)DXOW\LJQLWHUSUREH
)DXOW\JDVVROHQRLGYDOYH
1RLJQLWLRQKHDWOLJKW´2))µ
)DXOW\SUHVVXUHVZLWFK3636
)DXOW\EXUQHUEORZHUPRWRU
)DXOW\FRQWUROUHOD\&5
)DXOW\EORZHUWLPHU
+HDWVWD\V´21µGRHVQRWF\FOH
1RUPDOZKHQGRRURSHQ
)DXOW\SUHVVXUHVZLWFK36
)DXOW\JDVVROHQRLGYDOYH
([FHVVLYHVWHDPOHDNLQJSDVWGRRUVHDO
$GGZDWHUOLJKWLOOXPLQDWHVZLWKZDWHULQXQLW
)DXOW\'LUW\XSSHUZDWHUSUREH
)DXOW\ZDWHUOHYHOFRQWURO
8QLWLVVORZWRSUHKHDWDQGVORZWRUHFRYHU
)DXOW\SUHVVXUHVZLWFK36
6WHDPRULILFHREVWUXFWHG
:URQJVL]HJDVRULILFH
:URQJJDVVXSSO\
,QFRUUHFWSUHVVXUHDWVXSSO\
)DXOW\JDVEXUQHU
8QLWVKXWVGRZQGXULQJSUHKHDWDQGRUQRUPDO
RSHUDWLRQ
/LPHEXLOGXSRQFKDPEHUERWWRP
)DXOW\KLJKOLPLWFRQWURO
)DXOW\KLJKOLPLWFRQWURO
)DXOW\KLJKOLPLWWKHUPRFRXSOH
)DXOW\ORZHUZDWHUSUREH
)DXOW\ZDWHUOHYHOFRQWURO
8QLWGRHVQRWILOORURYHUILOOVZLWKZDWHU
)LOO6ZLWFK66
:DWHU,QOHW9DOYH62/
6<037203266,%/(&$86(
XSG-5 AUTO-FILL WIRING DIAGRAM
12
SM-XSG-5
XSG-5 AUTO-FILL TROUBLESHOOTING
13
SM-XSG-5
FOR SERVICE SUPPORT CALL: 888-994-7636
8QLWGRHVQRWWXUQ´21µQRSRZHU
3UREOHPZLWKIDFLOLW\EUHDNHU
1RZDWHULQFKDPEHU
%ORZQIXVH))
)DXOW\VHOHFWRUVZLWFK66
)DXOW\ORZHUZDWHUSUREH
)DXOW\ZDWHUOHYHOFRQWURO
)DXOW\KLJKOLPLWFRQWURO
1RLJQLWLRQKHDWOLJKW´21µ
*DVVXSSO\WRXQLWLV´2))µ
)DXOW\LJQLWLRQFRQWURO
)DXOW\LJQLWHUSUREH
)DXOW\JDVVROHQRLGYDOYH
1RLJQLWLRQKHDWOLJKW´2))µ
)DXOW\SUHVVXUHVZLWFK3636
)DXOW\EXUQHUEORZHUPRWRU
)DXOW\FRQWUROUHOD\&5
)DXOW\EORZHUWLPHU
+HDWVWD\V´21µGRHVQRWF\FOH
1RUPDOZKHQGRRURSHQ
)DXOW\SUHVVXUHVZLWFK36
)DXOW\JDVVROHQRLGYDOYH
([FHVVLYHVWHDPOHDNLQJSDVWGRRUVHDO
$GGZDWHUOLJKWLOOXPLQDWHVZLWKZDWHULQXQLW
)DXOW\'LUW\XSSHUZDWHUSUREH
)DXOW\ZDWHUOHYHOFRQWURO
8QLWLVVORZWRSUHKHDWDQGVORZWRUHFRYHU
)DXOW\SUHVVXUHVZLWFK36
6WHDPRULILFHREVWUXFWHG
:URQJVL]HJDVRULILFH
:URQJJDVVXSSO\
,QFRUUHFWSUHVVXUHDWVXSSO\
)DXOW\JDVEXUQHU
8QLWVKXWVGRZQGXULQJSUHKHDWDQGRUQRUPDO
RSHUDWLRQ
/LPHEXLOGXSRQFKDPEHUERWWRP
)DXOW\KLJKOLPLWFRQWURO
)DXOW\KLJKOLPLWFRQWURO
)DXOW\KLJKOLPLWWKHUPRFRXSOH
)DXOW\ORZHUZDWHUSUREH
)DXOW\ZDWHUOHYHOFRQWURO
8QLWGRHVQRWILOODWLQLWLDOVWDUW
:DWHUOHYHOFRQWURO3&%
:DWHULQOHWYDOYH62/
8QLWGRHVQRWUHILOOGXULQJQRUPDORSHUDWLRQ
:DWHUOHYHOFRQWURO3&%
'HIHFWLYHGLUW\PLGGOHZDWHUOHYHOSUREH
:DWHULQOHWYDOYH62/
8QLWRYHUILOOV
:DWHUOHYHOFRQWURO3&%
'HIHFWLYHGLUW\XSSHUZDWHUOHYHOSUREH
:DWHULQOHWYDOYH62/
6<037203266,%/(&$86(
STEP 1)
Prior to stand mounting,
remove exhaust deflectors from
both units by removing (3) 10-24
x 1/2 truss-head phillips screws
(THPS) at indicated locations.
Original exhaust deflectors will not
be re-used.
10-24 screws
3 locations,
each unit
exhaust
deflectors
BOTH STEAMERS MUST BE PROPERLY
MOUNTED IN STAND BEFORE BEGINNING
INSTALLATION OF CHIMNEY KIT
Both units should be secured to stand with
(4) 1/4-20 x 3/4 bolts and lock washers,
finger-tight.
upper unit
ONLY
10-24 screw
stainless steel
outer shroud
Tools required for installation:
Phillips screwdrivers
Rubber mallet (possibly)
7/16 wrench or 7/16 socket
with ratchet
Estimated time for installation:
20 minutes
10-24 screws
3 locations
aluminized
steel
chimney
DO NOT
remove either chimney assembly
at any time during installation.
NOTE: Stand brace is not shown in illustration
STEP 2)
Remove stainless steel outer
shroud from upper unit
ONLY
by
removing (1) 10-24 x 3/4 THPS and
nylon spacer at indicated location.
Pull straight up on shroud to release
(8) tabs from slots.
This shroud will not be re-used.
STEP 3)
Remove (3) 10-24 x 1/2 THPS
at indicated locations.
Leave aluminized steel sheet metal
chimney of upper unit in place.
XSG-5 Double-Stack Chimney Kit Installation
(Rev. A 1/10)
Questions? Call 1-888-994-7636
14
SM-XSG-5
10-24 screws
2 locations
chimney brace
3 locations
10-24 screws
Chimney Extension
relief
Part 1, M1601
Chimney Extension
8 slots
8 tabs
Part 2, M1602
side flanges
10-24 screws
2 each side
4 each side
NOTE: This is a cutaway view
STEP 4)
Attach chimney brace
(M1600) as shown, with tabs facing
up, using (3) 10-24 x 1/2 THPS.
Remove (2) remaining screws at
indicated location for next step.
STEP 5)
Attach first piece of lower unit
chimney extension (M1601) as shown
using (3) 10-24 x 1/2 THPS at indicated
locations.
It is critical to install this piece correctly!
All flanges must be in the air space
between the aluminized steel chimney
and the surrounding stainless steel.
Extension has relief area specifically to
assist in installation.
(See detail views)
It may be necessary to move upper unit
slightly to allow screw holes to line up.
NOTE: Stand brace is not shown in illustration
STEP 6)
Attach second piece of lower unit
chimney extension (M1602) by aligning 8 slots
with tabs of chimney brace
AND
8 tabs
(4 each side) with slots in the upper unit's
chimney assembly. The side flanges of this
piece need to be on the outside of the
extension piece installed in step 5. Once
lined up, slide down forcefully to lock in
place until screw holes line up. Use (4) 10-24
x 1/2 THPS at indicated locations to secure.
XSG-5 Double-Stack Chimney Kit Installation
(Rev. A 1/10)
Questions? Call 1-888-994-7636
15
SM-XSG-5
8 tabs
4 each side
stainless steel
outer shroud
3 locations
10-24 screws
stainless steel
inner shroud
10-24 screws
1 each side
STEP 7)
Attach new stainless steel
outer shroud (M1608) by aligning 8
tabs with remaining slots in the upper
unit's chimney assembly as shown.
Slide down to lock in place. No screws
are required to secure this piece in
place.
STEP 8)
Insert new exhaust deflector
(M1610) on the inside of new stainless
steel outer shroud as shown, spanning
both chimneys. Attach using (3) 10-24
x 1/2 THPS at indicated locations.
NOTE: Stand brace is not shown in illustration NOTE: Stand brace is not shown in illustration NOTE: Stand brace is not shown in illustration
STEP 9)
Position stainless steel inner
shroud (M1609) between steamers
and attach to outer shroud using (2)
10-24 x 1/2 THPS at indicated locations.
Complete installation by tightening (8)
1/4-20 x 3/4 bolts (4 each unit) that
secure steamers to stand.
XSG-5 Double-Stack Chimney Kit Installation
(Rev. A 1/10)
Questions? Call 1-888-994-7636
16
SM-XSG-5
NORMAL OPERATING RANGE FOR BOTH
NATURAL GAS & PROPANE
&2;DLU
(II
2&2
&2D
8/VWDQGDUGLVOHVVWKDQSSP
)ODPH6HQVRU1*P9RUJUHDWHU
)ODPH6HQVRU3523$1(P9RUJUHDWHU
1RPLQDO%78
8/VWDQGDUG2SHUDWLQJ5DQJH
1DWXUDO*DV%78KU &XELF)HHWKU[%78FXELFIW
3URSDQH%78KU &XELF)HHWKU[%78FXELFIW
0HDVXUHFXELFIHHWXVHGLQPLQXWHV0XOWLSO\WKDWE\WRHTXDOPLQXWHV
0XOWLSO\DQVZHUE\WKHFRUUHFWIDFWRUDERYHWRHTXDO%78KU
17
SM-XSG-5
XSG TOTAL AMPS AT ONE TIME
'(6&5,37,21 $036
&RQYHFWLRQ)DQ
%ORZHU0RWRU
/DPS[
,JQLWLRQ0RGXOH
&RQWURO5HOD\[
%X]]HU
:DWHU)LOO9DOYH
/HYHO&RQWURO%RDUG
:DWORZ+LJK/LPLW
&KRNH6ROHQRLG
*DV9DOYH
7RWDO
18
SM-XSG-5
SERVICE BULLETIN #263
DATE: September 27, 2011
"#&#!#"#!"
$##!"!!
$! "!%###$!"
&#/#'0#3'"#+!#,$'%+'1',+-/, )#*01&1!+ #!20#" 6'*-/,-#/
'%+'1#/-)!#*#+1+"'*-/,-#/%0-/#002/#&#-/, )#*0!+ #
!1#%,/'7#"'+1&/##460
0-/#002/#'01,,&'%&,/1,,),4
/1,$1&# 2/+#/'0*('+%!,+1!1,/!),0#1,1&#'%+'1',+
#)#!1/,"#-/,3'"'+%%/,2+"02!&1&1#'1&#/'+02$$'!'#+10-/(
,/+,0-/('0-/#0#+1
5-#/'#+!'+%'002#002!&0-,--'+%+,'0#'+1#/*'11#+1 2/+#/
,-#/1',+0+" 2/+#/--#/01, # 2/+'+%%0'+0'"#1&# 2/+#/
2+'1/2++'+%'+'1'))61&#+01,--'+%
&#!1',+"#-#+"0,+1&#-/, )#*!1#%,/6$6,2#5-#/'#+!#
-,--'+%+,'0#11&# 2/+#/!&#!($,/-/,-#/%0-/#002/#11&#
'+!,*'+%02--)6)'+#%03)3#,/*+'$,)"1002--)61, #0#1
1+"-1, #0#11
$6,2#5-#/'#+!#1+'1'%+'1'+%+",-#/1'+%'+1#/*'11#+1)60&211'+%
",4+"2/'+%,-#/1',+#*,3#1&#%+'1#/+"!&#!(1�-/(%-
0&,2)" #80##$'%2/#&#!(1&#'%+'1#/+"0#+0,/-/, #1,
*(#02/#1/#+,11,!),0#,/1,2!&'+%1&# 2/+#/)0,!&#!(1,
*(#02/#1&# 2/+#/&0+,1'%+'1#"+"'0 2/+'+%'+1#/+))6,/ !(
$)0&'+%0##$'%2/#$1&'0,!!2/01&#%+'1#/+"%/,2+"0&,2)" #
#+1846$/,*1&# 2/+#/##$'%2/#
Extreme Steam Gas Steamers
19
SM-XSG-5
'%2/#&#%+'1#/+"%/,2+"0&,2)" #846$/,*1&# 2/+#/
'%2/#P-!#/#.2'/# #14##+%+'1#/+"%/,2+"
,/+6$2/1&#/"#1')0,/.2#01',+0!,+1!11&#/,#+#!&+'!)
2--,/11
Internal View of Burner Box
Burner
20
SM-XSG-5
Other manuals for XSG-5
1
Popular Kitchen Appliance manuals by other brands
Moffat
Moffat Robot Semi Automatic BDR 30 Piece DR2-4/30 Technical data sheet
Ernesto
Ernesto 53520 Operation and safety notes
Fritel
Fritel CP 4177 instruction manual
CASO DESIGN
CASO DESIGN VC 10 Original operating manual
Princess
Princess 2245 Instructions for use
Ninja
Ninja Master Prep QB900CW 30 owner's manual
