INTERNATIONAL CARBONIC LE MONSTRE Manual

I
C
I
LE MONSTRE
INSTALLATION AND SERVI CE
MANUAL
INTERNATIONAL CARBONIC INC.
16630 KOALA RD.
ADELANTO, CA. 92301
VLM / VLM-3/4
RC- VLM
HLM / HLM-3/4
RC- HLM

IMPORTANT: This manual is a guide for installing, operating,
servicing and maintaining this equipment. Refer to Table of Contents
for page location of detailed information to answer questions that
arise during installation, operating, service and maintenance, or
installation of this equipment.

TABLE OF CONTENTS
PAGE
PREFACE ...................................................................................................................... 1
CHAPTER I GENERAL DESCRIPTION.......................................................................... 2
SYSTEM DESCRIPTION ................................................................................... 2
DESIGN DATA................................................................................................... 2
EXPLODED VIEW, VLM .................................................................................... 4
DESCRIPTION, EXPLODED VIEW, VLM........................................................... 5 - 6
EXPLODED VIEW, HLM.................................................................................... 7
DESCRIPTION, EXPLODED VIEW, HLM .......................................................... 8 - 9
EXPLODED VIEW, RC-VLM ............................................................................ 10
DESCRIPTION, EXPLODED VIEW, RC-VLM .................................................. 11 - 12
EXPLODED VIEW, RC-HLM............................................................................ 13
DESCRIPTION, EXPLODED VIEW, RC-HLM .................................................. 14 - 15
ELECTRICAL SCHEMATIC ............................................................................. 16
ELECTRICAL SCHEMATIC, S-68-B, DUAL MOTOR ....................................... 17
FLOW CHARTS............................................................................................... 18
THEORY OF OPERATION .............................................................................. 19
CHAPTER II INSTALLATION ....................................................................................... 23
UNPACKING AND INSPECTION..................................................................... 23
SELECTING LOCATION.................................................................................. 24
LOCATION RECOMMENDATIONS FOR LE MONSTRE ................................. 24
INSTALLATION ............................................................................................... 24
INSTALL HIGH PRESSURE CO2 REGULATOR, CO2 CYLINDER
AND LINES...................................................................................................... 25
INSTALL LOW PRESSURE REGULATOR AND LINES ................................... 25
INSTALL WATER FILTER ASSEMBLY, (OPTIONAL) ...................................... 26
INSTALL WATER PRESSURE REGULATOR, (OPTIONAL) ............................ 26
INSTALL WATER HOLDING TANK, (OPTIONAL)............................................ 26
INSTALL DRAIN LINE...................................................................................... 27
INSTALL B.I.B. OR SYRUP TANKS AND ACCESSORIES .............................. 27
CONNECTING WATER INLET ........................................................................ 27
ELECTRICAL REQUIREMENTS...................................................................... 27
CHAPTER III PREPARATION ...................................................................................... 28
PREPARING SYSTEM FOR OPERATION....................................................... 28
PREPARING AND STARTING REFRIGERATION UNIT .................................. 28
ACTIVATE HIGH PRESSURE CO2 SYSTEM.................................................. 28
ACTIVATE LOW PRESSURE CO2 GAS AND SYRUP SYSTEMS................... 29
ADJUST WATER FLOW RATE........................................................................ 29
ADJUST WATER-TO-SYRUP “RATIO” ............................................................ 29
ADJUST SIZE OF DRINK DISPENSED ........................................................... 29
CHAPTER IV OPERATORS INSTRUCTIONS .............................................................. 30
DAILY PRE-OPERATION CHECK ................................................................... 30
REPLENISHING CO2 SUPPLY ....................................................................... 30
REPLENISHING SYRUP SUPPLY................................................................... 30
COOLING UNIT MAINTENANCE..................................................................... 30
CHECKING WATER BATH .............................................................................. 31
CHANGING WATER BATH.............................................................................. 31
ADJUSTMENTS .............................................................................................. 31
ADJUSTING WATER FLOW RATE.................................................................. 31
ADJUSTING WATER-TO-SYRUP “RATIO” OF DISPENSED PRODUCT......... 31
ADJUSTING SIZE OF DRINK DISPENSED ..................................................... 31

TABLE OF CONTENTS (cont’d) PAGE
TESTING FOR LEAKS..................................................................................... 31
CHAPTER V SERVICE AND MAINTENANCE.............................................................. 33
PERIODIC INSPECTION AND CLEANING ...................................................... 33
LE MONSTRE CABINET MAINTENANCE ....................................................... 34
CLEANING CONDENSER COIL ...................................................................... 34
CHECKING/CHANGING WATER BATH .......................................................... 34
WATER PUMP MAINTENANCE ...................................................................... 35
CARBONATOR MAINTENANCE ..................................................................... 36
LUBRICATION................................................................................................. 36
SERVICING CHECK VALVES ......................................................................... 37
EXPLODED VIEW, S-229 ASSEMBLY ............................................................ 38
REPLENISHING CO2 SUPPLY ....................................................................... 39
SYRUP FLAVOR CHANGE ............................................................................. 39
CHANGING WATER FILTER CARTRIDGE (OPTIONAL)................................. 39
ADJUSTMENTS .............................................................................................. 39
HIGH PRESSURE CO2 REGULATOR ................................................ 39
LOW PRESSURE CO2 REGULATOR................................................. 40
DIET SYRUP TANK CO2 REGULATOR.............................................. 40
CLEANING AND SANITIZING ............................................................. 41
CHAPTER VI TROULBESHOOTING............................................................................ 42
CARBONATOR................................................................................................ 42
WATER PUMP MOTOR WILL NOT OPERATE ................................... 42
WATER PUMP MOTOR WILL NOT SHUT OFF .................................. 42
WATER PUMP WILL NOT SHUT OFF AND PRESSURE
RELIEF ENGAGED ............................................................................. 42
SHORT CYCLING OF WATER PUMP MOTOR................................... 42
WATER PUMP CAPACITY TOO LOW............................................................. 42
WATER PUMP OPERATES BUT WATER PUMP DOES
NOT PUMP ......................................................................................... 42
FROZEN WATER BATH.................................................................................. 43
COOLING OR CONDENSING UNIT NOT OPERATIONAL.................. 43
AGITATOR MOTOR NOT OPERATING .............................................. 43
COMPRESSOR DOES NOT OPERATE.............................................. 43
COMPRESSOR WORKS CONTINUOUSLY BUT DOES
NOT FORM SUFFICIENT ICE BANK .................................................. 43
COMPRESSOR WILL NOT STOP AFTER SUFFICIENT
ICE BANK IS PRODUCED .................................................................. 44
CONDENSER FAN MOTOR NOT OPERATING.................................. 44
NO SYRUP BEING DISPENSED......................................................... 44
NO WATER BEING DISPENSED........................................................ 44
DISPENSED PRODUCT CARBONATED TO LOW.............................. 44
DISPENSED PRODUCT MAKES FOAM AS IT LEAVES
NOZZLE.............................................................................................. 45
DISPENSED PRODUCT COMES OUT CLEAR BUT FOAMS
WHEN IT TOUCHES CUP OR GLASS................................................ 45
WATER-TO-SYRUP “RATIO” TOO LOW OR TOO HIGH .................... 45
ADJUSTMENT OF SYRUP METERING PIN DOES NOT
PRODUCE DESIRED WATER-TO-SYRUP “RATIO” ........................... 45
CARBONATION TROUBLESHOOTING FLOW CHART #1 .............................. 46
CARBONATION TROUBLESHOOTING FLOW CHART #2 .............................. 47
CARBONATION TROUBLESHOOTING FLOW CHART #3.............................. 48
NOTE SECTION........................................................................................................... 49

PREFACE
INTERNATIONAL CARBONIC INC. has enjoyed over 53 years of
manufacturing excellence in the field of carbonation and in the beverage
related industry. We have had a long and proud history with quality as our
standard and innovation as our goal. Originally started just after World
War II in Canfield, Ohio as Carbonic Dispensers. We enjoyed patents on
the first Sodajet type carbonator. This method of carbonation
instantaneously carbonated the water to 100% saturation. We developed
the first patented dispensing valve to dispense bulk beverage with
carbonation equal to or in excess of bottled beverages. A valve with three
flavors and soda was another first. We were the first to incorporate the
total postmix package, i.e., carbonation, refrigeration, and the ability to
dispense from one self contained unit. We have pioneered many such
firsts and will continue to develop advanced systems for the future, such
as electronic interrogatable portion controls to electronic liquid level
controls.
We hope you enjoy this piece of equipment that has been produced to
give many years of trouble free service. We thank you for your purchase
and hope we may serve you in the future.
1

CHAPTER I
GENERAL DESCRIPTION
This chapter gives the description, theory of operation, and design data for the LE
MONSTRE, (VLM, HLM, VLM-3/4, HLM-3/4), and related components.
SYSTEM DESCRIPTION
The LE MONSTRE is a complete self-contained remote cooling/carbonation unit which
when combined with related components, will produce a variety of cooled carbonated and
non-carbonated beverages.
The LE MONSTRE consists of a condensing unit, a water reservoir, water-cooling coil, a
carbonator tank, (carbonated systems only), an agitator pump, and syrup cooling coil(s).
The LE MONSTRE is manufactured in two configuration, i.e., Horizontal, (HLM) and
Vertical, (VLM).
For proper function the LE MONSTRE must have a water supply, and electrical supply
and drainage. Other items that will be required if used in B.I.B., (Bag in Box), or transfer
tank, (FIGAL), installations will be high pressure regulator, Low pressure regulator,
connecting lines, quick couplers, or disconnects and C02.
WARNING: Before shipping or relocating a LE MONSTRE into a freezing
ambient environment empty plain and carbonated water. Syrup systems
should be flushed, ice bank melted, and water drained from water bath.
A freezing ambient environment will cause existing water in unit to freeze
possibly resulting in damage to pump/motor assembly, syrup coils, water
coil, water bath, etc.
TABLE I - I
DESIGN DATA
COOLING UNIT
Overall cabinet dimensions: VLM HLM VLM 3/4 HLM 3/4
Height 42 5/8” 29 1/8” 44 5/8” 29 1/8”
Width 22” 36 3/8” 22” 36 3/8”
Depth 24 1/2” 24 5/8” 24 1/2” 24 5/8”
Weights:
Shipping 243/273 270/303* 271/301* 298/328*
Dry weight 208/238* 230/260* 236/266* 258/288*
Operational Weight 349/379* 371/401* 377/407* 399/429*
Ice Bank 50 50 50 50
* - Recirculating
Capacities: Unit water bath (no ice bank) 22.5 gallons
Refrigerant requirement (R-134-A) HLM/VLM 285 grams HLM/VLM 3/4 331 grams
Ambient operating temperature 40 F to 100 F.
2

Electrical Requirements: The cooling unit requires a 115 VAC, single phase, 60 Hertz
power circuit.
VLM/HLM VLM/HLM 3/4
Circuit Ampacity 16.4/22.6*Amps 17.7/23.9 Amps
Condensing Unit 8.8 Amps 10.1 Amps
Water/Recirc. Pump Motor 6.2 Amps 6.2 Amps
Agitator 1.4 Amps 1.4 Amps
Water Filter Recommended (Optional) See Manufacturer Specifications for Operating Conditions
Pressure
Incoming Water Pressure Regulator (Optional) 25 – 40
C02 High Pressure Regulator (Carbonated units only) PSI 65 – 75
C02 Low Pressure Regulator (Carbonated/Flavored units only) BIB Approx. 40 PSI
C02 Low Pressure Regulator (Carbonated/Flavored units only) FIGAL Approx. 30 PSI
C02 Low Pressure Regulator (Optional) FIGAL Approx. 30 PSI
C02 Diet Drink Pressure Regulator (if required) 6 - 10 PSI
DISPENSING VALVES Ambient Operating Temperature 40 F to 100 F
Electrical Requirements: Operating Voltage 24VAC, 6Ohz
3

INTERNATIONAL CARBONIC INC.
ADELANTO, CALIFORNIA
TITLE
DATE
DRN. BY
CHK. BY
APPR. BY
VLM
1/18/05
GLW
I
C
I
Verti cl e LeMontre
1
56
2
11
9
12
8
10
17
25
13 14 4
16
18 19
22
21
20
23 24
32
38
40 50
49
41 44
45
46 48
47
43
15
42
4
7
39
28 29 30
37
36
35
33
27
4
34
31
26
4
4
3
FIGURE 1-1
4

VLM
SYM
QTY
PART NO.
DESCRIPTION
1 1 S0486 CARBONATOR TANK/SYRUP COIL BRACKET
2 1 S0490 LID
3 1 S0474 LID ACCESS PANEL
4 17 A0020 SCREW, 8-32 X 3/8 T.H., S.S.
5 1 G0016 TY-RAP LARGE
6 4 - 8 S0488 SYRUP COIL
7 1 S0072-63 SENSING PROBE ASSEMBLY
8 1 S0265 CARBONATOR TANK ASSEMBLY
9 1 S0850 AGITATOR/CIRCULATOR PUMP
10 1 S0208-A-3/8 WATER REGULATOR
11 1 S0479 WATER LINE, COPPER, PUMP TO COIL
** 1 S0479-3/4 WATER LINE, COPPER, PUMP TO COIL, 3/4 HP
12 1 S0203 UNION
13 1 S1304-U ICE BANK BULB BRACKET
14 1 S0491 REAR LINE COVER
15 4 S1323 EVAPORATOR GUIDE WEDGE
16 4 S0499 EVAPORATOR COIL RETAINER
17 1 S0495 WATER COIL
18 4 S0498 EVAPORATOR SUPPORT BRACKET
19 1 S0497 EVAPORATOR ASSEMBLY
** 1 S0497-3/4 EVAPORATOR ASSEMBLY, 3/4 HP
20 1 Z0008 1/8 CAP TUBE, 10.5
** 1 Z0008 1/8 CAP TUBE, 14'
21 1 S0487 STANDPIPE
22 1 S0409 9" ACCUMULATOR
23 1 S0493 CABINET SHELL ONLY, VLM
** 1 S0493-3/4 CABINET SHELL ONLY, VLM, 3/4 HP
24 1 S0496 BUCKET COMPLETE
FIGURE 1-2
5

VLM Cont.
SYM
QTY
PART NO.
DESCRIPTION
25 1 S0513-A ICE BANK CONTROL
26 2 S0492 SERVICE PANEL, LEFT AND FRONT
** 2 S0492-3/4 SERVICE PANEL, LEFT AND FRONT
27 1 S1308 CONTROL BOX W/COVER
28 4 S1335 TERMINAL BOARD SPACER, NYLON, 3/8"
29 1 S0068-B LIQUID LEVEL CONTROL
30 1 S1310 CONTROL BOX COVER
31 1 S0783 ROCKER SWITCH
32 1 S0489 WATER BATH DRAIN
33 8 S0046 BUSHING
34 1 E0664 STRAIN RELIEF
35 1 A0067 8-32 X 3/8 HEX HD, PH GREEN GROUND SCREW
36 1 S1815 TERMINAL BLOCK, DIRECT WIRE
37 4 A0021 SCREW, 8-32 X 1/2 T.H., S.S.
38 1 S0468 SERVICE PANEL, RIGHT
** 1 S0468-3/4 SERVICE PANEL, RIGHT
39 2 A0045 5/16 X 18 FLANGE WHIZ LOCK SCREW, 1/2"
40 1 SET S0854 LEGS, SS
41 1 AKA4476YXA COMPRESSOR ONLY
** 1 AJA7461YXA COMPRESSOR ONLY, 3/4 HP
42 1 AKA7437YXAXA 1/2 H.P. CONDENSING UNIT
** 1 AJA7465YXAXG 3/4 H.P. CONDENSING UNIT
43 2 A0046 5/16 X 18 FLANGE WHIZ LOCK SCREW, 3/4"
44 1 S0104 PUMP PROTECTOR BRACKET
45 2 S0170 HALF UNION, BRASS
46 1 S0650 STRAINER, BRASS
47 1 S0200 CARBONATOR PUMP
48 1 S0106 CLAMP
49 1 S0103 PUMP PROTECTOR
50 1 S0096 MOTOR
** - Denotes 3/4 horse power components.
FIGURE 1-2 Cont
6

INTERNATIONAL CARBONIC INC.
ADELANTO, CALIFORNIA
TITLE
DATE
DRN. BY
CHK. BY
APPR. BY
HLM
1/18/05
GLW
I
C
I
Hori zontal LeMonstre
Carbonated
36
23
6
4
5
4
1
78
9
10
11
12
35
31
24
13
16
15
22
17 20
26
23
29 30
34
32
33
28
27
14
25
GLW
19
21
14
38
49
39
40 41
42
44
46
48
47
43
14
45
14 37
50
14
18
FIGURE 1-3
7

HLM
SYM
QTY
PART NO.
DESCRIPTION
1
1
S0096
MOTOR
2 2 A0045 5/16 X 18 FLANGE WHIZ LOCK SCREW, 1/2"
3
1
S0103
PUMP PROTECTOR
4 2 S0594 HALF UNION, BRASS
5
1
S0650
STRAINER, BRASS
6 1 S0104 PUMP PROTECTOR BRACKET
7
1
S0106
CLAMP
8 1 S0200 CARBONATOR PUMP
9 1 S0466 MOTOR MOUNTING PANEL
** 1 S0466-3/4 MOTOR MOUNTING PANEL, 3/4 HP
10
2
A0046
5/16 X 18 FLANGE WHIZ LOCK SCREW, 3/4"
11
1
AKA4476YXA
COMPRESSOR ONLY
** 1 AJA7461YXA COMPRESSOR ONLY, 3/4 HP
12
1
AKA7437YXAXA
1/2 H.P. CONDENSING UNIT
**
1
AJA7465YXAXG
3/4 H.P. CONDENSING UNIT
13
1
S0490
LID
14
14
A0020
SCREW, 8-32 X 3/8 T.H., S.S.
15 1 G0016 TY-RAP LARGE
16
1
S0486
CARBONATOR TANK/SYRUP COIL BRACKET
17 4 - 8 S0488 SYRUP COIL
18
1
S0072-63
SENSING PROBE ASSEMBLY
19 1 S0513-A ICE BANK CONTROL
20
1
S0265
CARBONATOR TANK ASSEMBLY
21 1 S1304-U ICE BANK BULB BRACKET
22
1
S0850
AGITATOR/CIRCULATOR PUMP
23 1 S0495 WATER COIL
24
1
S0491
REAR LINE COVER
25 4 S1323 EVAPORATOR GUIDE WEDGE
FIGURE 1-4
8

HLM Cont.
SYM
QTY
PART NO.
DESCRIPTION
26
1
S0203
UNION
27
1
S0208-A-3/8
WATER REGULATOR
28
1
S0465
CABINET SHELL ONLY, HLM
29 4 S0499 EVAPORATOR COIL RETAINER
30
1
S0497-H
EVAPORATOR ASSEMBLY, HORIZONTAL
** 1 S0497-H-3/4 EVAPORATOR ASSEMBLY, HORIZONTAL, 3/4 HP
31
4
S0498
EVAPORATOR SUPPORT BRACKET
32 1 S0409 9" ACCUMULATOR
33
1
Z0008
1/8 CAP TUBE, 10.5
**
1
Z0008
1/8 CAP TUBE, 14'
34 1 S0487 STANDPIPE
35 1 SET S0854 LEGS
36
1
S0496
BUCKET COMPLETE
37
1
S0464
SWITCH PANEL COVER ONLY
38 1 S0467 SWITCH PANEL
39
1
S0783
ROCKER SWITCH
40
2
S0866
TOGGLE SWITCH
41
4
S1335
TERMINAL BOARD SPACER, NYLON, 3/8"
42 1 S0068-B LIQUID LEVEL CONTROL
43 1 S1310 CONTROL BOX COVER
44
4
A0021
SCREW, 8-32 X 1/2 T.H., S.S.
45
1
S1815
TERMINAL BLOCK, DIRECT WIRE
46 1 E0664 STRAIN RELIEF
47 1 S1308 CONTROL BOX W/COVER
48
4
S0046
BUSHING
49
10
S-7/8
HOLE PLUG
50
1
S0489
WATER BATH DRAIN
** - Denotes 3/4 horse power components.
FIGURE 1-4 Cont.
9

INTERNATIONAL CARBONIC INC.
ADELANTO, CALIFORNIA
TITLE
DATE
DRN. BY
CHK. BY
APPR. BY
RC- VLM
1/19/05
GLW
I
C
I
Reci rcul ati ng
Verti cl e LeMontre
1
3
2
40 41 42
52
51
50
48
39
3
49
46
47
18
3
4
5
67
11
93
10
12
16
19
17
3
28
27
25
24
26
37
34
43
3
30
31
54
55
56
3866
64
67
65
63
57
62
59
60
61
68
45
31
22
21
3
14
20
23
29
33
36
32
35
30
38
44
58
15
13
8
53
FIGURE 1-5
10

RC-VLM
SYM QTY PART NO. DESCRIPTION
1
1
S0490
LID ASSEMBLY
2
1
S0474
LID ASSEMBLY
3
21
A0020
SCREW, 8-32 X 3/8 T.H., S.S.
4
1
S0555
TEE, SWIVEL HOSE, S.S., 5/16H X 5/16H X 1/4FF
5
1
S0486
CARBONATOR TANK/SYRUP COIL BRACKET
6
4 - 8
S-488
SYRUP COIL
7
2
S0488-P
POST/PRE-COOLING COIL
8
1
S0072-63
PROBE ASSEMBLY
9
2
S0059
CAP, S.S., 1/4 F. FL.
10
1
G0016
PUMP BRACKET CLIP
11
1
S0265
CARBONATOR TANK ASSEMBLY
12
1
S0850
AGITATOR/CIRCULATOR PUMP
13
1
S0208-A-3/8
WATER REGULATOR
14
1
S0479
WATER LINE, COPPER, PUMP TO COIL
**
1
S0479-3/4
WATER LINE, COPPER, PUMP TO COIL, 3/4 H.P.
15
1
S0203
UNION
16
4
S1323
EVAPORATOR GUIDE WEDGE
17
1
S0495
WATER COIL
18
1
S1304-U
ICE BANK BULB BRACKET
19
4
S0499
EVAPORATOR COIL RETAINER
20
1
S0491
REAR LINE COVER
21
0-2
S0387
GANG STRAP 4 WAY, 1/4" TUBING
22
0-2
S0386
GANG STRAP 3 WAY, 1/4" TUBING
23
1
S0493
CABINET SHELL ONLY, VLM
24
4
S0498
EVAPORATOR COIL SUPPORT BRACKET
25
1
. . . . .
1/8 CAP TUBE, 10.5, (1/2 HP)
**
1
. . . . .
1/8 CAP TUBE, 14', (3/4 HP)
26
1
S0487
STANDPIPE, 15"
27
1
S0409
9" ACCUMULATOR
28
1
S0497
EVAPORATOR ASSEMBLY, 1/2 HP
**
1
S0497-3/4
EVAPORATOR ASSEMBLY, 3/4 HP
29
2
S0533
SWIVEL ELBOW, 90 DEGREE, 1/4" FF X 5/16" H., SS
30
4
A0045
5/16 X 18 1/2" FLANGE WHIZ LOCK SCREW
31
2
S0096
MOTOR
32
1
S0651
STRAINER, PLASTIC
33
2
S0592
HALF UNION, S.S., 3/8 MP X 1/4 MF
34
1 SET
S0665
PUMP INSULATION KIT
35
1
S0640
NIPPLE, 3/8 MP, S.S., HEX
36
1
S0400
CARBONATOR PUMP, S.S., 100 GPH
FIGURE 1-6
11

RC-VLM Cont.
SYM
QTY
PART NO.
DESCRIPTION
37
1
S0496
BUCKET COMPLETE
38
2
S0106
CLAMP, "V" BAND CLAMP
39
1
S1308
CONTROL/TERMINAL BOX W/COVER
40
4
S1335
TERMINAL BOARD SPACER, NYLON, 3/8"
41
1
S0068-B
LIQUID LEVEL CONTROL
42
1
S1310
CONTROL/TERMINAL BOX COVER
43
1
S0489
WATER BATH DRAIN
44
1
S0513-A
ICE BANK CONTR0L
45
1 SET
S0854
LEGS, S.S., 6"
46
1
S0783
ROCKER SWITCH
47
1 - 2
S0866
TOGGLE SWITCH
48
8
S0046
BUSHING
49
2
E0664
STRAIN RELIEF
50
1
A0067
8-32 X 3/8 HEX HD, PH GREEN GROUND SCREW
51
1
S1815
TERMINAL BLOCK, DIRECT WIRE
52
4
A0021
SCREW, 8-32 X 1/2 T.H., S.S.
53
1
S0468
SERVICE PANEL, RIGHT
**
1
S0468-3/4
SERVICE PANEL, 3/4 HP, RIGHT, NOT SHOWN
. . . . .
2
S0492
SERVICE PANEL, LEFT & FRONT, NOT SHOWN
**
2
S0492-3/4
SERVICE PANEL, 3/4 HP, LEFT & FRONT, NOT SHOWN
54
1
S0208-A-3/8
REGULATOR, WATER PRESSURE
55
1
S0572
HOSE ASSY., PUMP INLET, 6" (3/8" INNERBRAID)
56
1
S0110
0-60 GAUGE, 1/4 NPT
57
1
I0006
BUSHING, BRASS, 3/8"MP X 1/4" FP
58
1
S0650
"Y" STRAINER, BRASS
59
1
S0103
PUMP PROTECTOR
60
1
AKA4476YXA
COMPRESSOR ONLY, 1/2 HP
**
1
AJA7461YXA
COMPRESSOR ONLY, 3/4 HP
61
1
AKA7437YXAXA
1/2 H.P. CONDENSING UNIT
**
1
AJA7465YXAXG
3/4 H.P. CONDENSING UNIT
62
1
S-104
PUMP PROTECTOR BRACKET
63
1
S-171
TEE, BRASS, 3/8" F.P.
64
1
S-181
NIPPLE, BRASS, 3/8" X 3/8" PIPE (HEX NIPPLE)
65
1
S-174
NIPPLE, BRASS, 3/8" M.P. X 3"
66
1
S-170
HALF UNION, BRASS, 3/8 MP X 3/8 MF
67
1
S-200
CARBONATOR PUMP, 100 GPH
68
2
A0046
5/16 X 18 FLANGE WHIZ LOCK SCREW, 3/4"
** - Denotes 3/4 horse power components.
FIGURE 1-6 Cont.
12

INTERNATIONAL CARBONIC INC.
ADELANTO, CALIFORNIA
TITLE
DATE
DRN. BY
CHK. BY
APPR. BY
RC- HLM
1/20/05
GLW
I
C
I
Recircul ating
Hori zontal LeMonstre
1234
10
12
11 9
8
14
15
13
16
10
12
13
19
21
18
20
17
43
5
6
7
22
25 26
31
30
28
23
29
39
48
38
37
27
41
35
42
40
50
49
51
52 53
54
45
44
55
60
64
67
58
56
57
34
33
32
23
68
46
23
47
23
36
69
23
23
59
61 62
63
65
70
66
23
24
FIGURE 1-7
13

RC-HLM
SYM QTY PART NO. DESCRIPTION
1
1
S-572
HOSE ASSY., PUMP INLET, 6" (3/8" INNERBRAID)
2
1
S-650
"Y" STRAINER, BRASS
3
1
S-208
REGULATOR, WATER PRESSURE
4
1
S-181
NIPPLE, BRASS, 3/8" X 3/8" PIPE (HEX NIPPLE)
5
1
S-110
0-60 GAUGE, 1/4 NPT
6
1
I0006
BUSHING, BRASS, 3/8"MP X 1/4" FP
7
1
S-171
TEE, BRASS, 3/8" F.P.
8
1
S-170
HALF UNION, BRASS, 3/8 MP X 3/8 MF
9
1
S-174
NIPPLE, BRASS, 3/8" M.P. X 3"
10
4
A-45
5/16-18 X 1/2" FLANGE WHIZ LOCK SCREW
11
1
S-200
CARBONATOR PUMP, 100 GPH
12
2
S-96
MOTOR
13
2
S-106
CLAMP, "V" BAND CLAMP
14
1
S-103
PUMP PROTECTOR
15
1
S-104
PUMP PROTECTOR BRACKET
16
2
S-533
SWIVEL ELBOW, 90 DEGREE, 1/4" FF X 5/16" H., SS
17
2
S-592
HALF UNION, S.S., 3/8 MP X 1/4 MF
18
1
S-651
STRAINER, PLASTIC
19
1
S-400
CARBONATOR PUMP, S.S., 100 GPH
20
1
S-640
NIPPLE, 3/8 MP, S.S., HEX
21
1 SET
S-665
PUMP INSULATION KIT
22
1
S-490
LID ASSEMBLY
23
17
A-20
SCREW, 8-32 X 3/8 T.H., S.S.
24
1
S-486
CARBONATOR TANK/SYRUP COIL BRACKET
25
1
S-555
TEE, SWIVEL HOSE, S.S., 5/16H X 5/16H X 1/4FF
26
1
S-513-A
ICE BANK CONTR0L
27
1
S-485-LG
PUMP BRACKET CLIP
28
1
S-850
AGITATOR/CIRCULATOR PUMP
29
2
S-488-P
POST/PRE-COOLING COIL
30
4 - 8
S-488
SYRUP COIL
31
1
S-72-63
PROBE ASSEMBLY
32
2
S-59
CAB, S.S., 1/4" F. FL
33
1
S-265
CARBONATOR TANK ASSEMBLY
34
2
A-52
6-32 X 3/8 PH
35
1
S-1304-A
ICE BANK CONTROL BRACKET
36
2
S-59
1/4-20 X 1/2" HH CAP SCREW
37
1
S-466
MOTOR MOUNTING PANEL
FIGURE 1-8
14

RC-HLM Cont.
SYM
QTY
PART NO.
DESCRIPTION
**
1
S-466-3/4
MOTOR MOUNTING PANEL, 3/4 HP
38
1
S-491
REAR LINE COVER
39
4
S-1323
EVAPORATOR GUIDE WEDGE
40
1
S-203
UNION
41
1
S-495
WATER COIL
42
1
S-208-A-3/8
WATER REGULATOR
43
2
A-46
5/16 X 18 FLANGE WHIZ LOCK SCREW, 3/4"
44
1
AKA4476YXA
COMPRESSOR ONLY, 1/2 HP
**
1
AJA7461YXA
COMPRESSOR ONLY, 3/4 HP
45
1
AKA7437YXAXA
1/2 H.P. CONDENSING UNIT
**
1
AJA7465YXAXG
3/4 H.P. CONDENSING UNIT
46
0-2
S-387
GANG STRAP, 4 WAY, 1/4" TUBING
47
0-2
S-386
GANG STRAP, 3 WAY, 1/4" TUBING
48
4
S-499
EVAPORATOR COIL RETAINER
49
4
S-498
EVAPORATOR COIL SUPPORT BRACKET
50
1
S-497-H
EVAPORATOR ASSEMBLY, HORIZONTAL, 1/2 HP
**
1
S-497-H-3/4
EVAPORATOR ASSEMBLY, HORIZONTAL, 3/4 HP
51
1
S-409
9" ACCUMULATOR
52
1
. . . . .
1/8 CAP TUBE, 10.5, (1/2 HP)
**
1
. . . . .
1/8 CAP TUBE, 14', (3/4 HP)
53
1
S-487
STANDPIPE, 15"
54
1
S-465
CABINET SHELL ONLY, HLM
55
1
S-496
BUCKET COMPLETE
56
1 SET
S-854
LEGS, S.S., 6"
57
1
S-489
WATER BATH DRAIN
58
1
S-866
TOGGLE SWITCH
59
2
E-664
STRAIN RELIEF
60
6
S-7/8
HOLE PLUG
61
4
S-1335
TERMINAL BOARD SPACER, NYLON, 3/8"
62
2
A-49
8-32 X 3/8 PH TYPE F SELF TAP
63
6
S-46
BUSHING
64
1
S-1308
CONTROL/TERMINAL BOX W/COVER
65
1
S-68-B
LIQUID LEVEL CONTROL
66
1
S-1310
CONTROL/TERMINAL BOX COVER
67
1
A-67
8-32 X 3/8 HEX HD GREEN GROUND SCREW
68
2
E-141-9
CORD
** - Denotes 3/4 horse power components.
FIGURE 1-8 Cont.
15

DUAL CARB DIRECT WIRE
DI RECT WI RE BLACK
DI RECT WI RE WHI TE
WHI T E
GREEN
DI RECT WI RE ( GREEN) GROUND
TERMI NAL BLOCK
GREEN
WHI T E
BLACK
BLACK
WHI T E
" USE COPPER CONDUCTOR WIRE ONLY"
CONDENSI NG
UNI T
Note: Ground Terminals, Carbonator Tank
and Water Bath Must be
Commonly Grounded
ON/ OFF
TOGGLE
RECIRC
MOTOR
ON/ OFF
POWER
G1 G2 G3 G4
IBC1
IBC2 CU1
CU2
B1 B2 B3 B4 B5
MOTOR1
MOTOR2
SHORT LONG GND
ON/ OFF
A2 A3 A4 A5
S-68-B
GREEN
BLACK
WHI TE
ON/ OFF
CARB
MOTOR/ PUMP
AGI TATOR PUMP
ELECTRODE
WHI TE BLACK
BLACK WHI TE
120 VAC
GREEN
GREENGREEN
GREEN
GREEN
GROUND TERMI NAL SCREW I N
CONTROL BOX
BOARD #1
BOARD #1
CONDENSI NG UNI T
CONDENSI NG UNI T
BOARD #1
ON/ OFF
TOGGLE
FROM DIRECT
WIRE BAR
BLACK
WHI TE
FROM DI RECT
WI RE BAR
1/ 6/ 5
FIGURE 1-9
16