Interpump Hydralok H50-6ECO User manual

USER MANUAL
Swaging Machine
H50-6ECO

2
CONTENTS
WARRANTY CONDITIONS.................................................................................................3
DECLARATION OF CONFORMITY ....................................................................................4
SAFETY REGULATIONS....................................................................................................5
TECHNICAL / DIMENSIONAL DATA ..................................................................................6
HANDLING/TRANSPORT...................................................................................................6
INSTALLATION...................................................................................................................6
PRELIMINARY CHECK.......................................................................................................6
LIGHTING............................................................................................................................7
ROUTINE MAINTENANCE..................................................................................................7
MACHINE DESCRIPTION & OPERATING INSTRUCTIONS..............................................8
OPERATIVE INSTRUCTIONS ............................................................................................8
DIE FITTING INSTRUCTIONS..........................................................................................10
QUICK CHANGE...............................................................................................................10
CALIBRATOR DIAGRAM..................................................................................................12
DIE SET TABLE ................................................................................................................12
MAINTENANCE AND SERVICE .......................................................................................13
CALIBRATION INSTRUCTIONS.......................................................................................13
SPARE PARTS..................................................................................................................14
SWAGING HEAD DRAWING............................................................................................15
ELECTRICAL DIAGRAM...................................................................................................16

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WARRANTY CONDITIONS
1. Note that all machines undergo strict testing before shipment.
2. All machines are warranted against any defects for a period of 12 MONTHS starting
from the date of delivery to the customer. The company reserves the right to require
a copy of the sales invoice.
3. We must verify defects. Therefore, each defective item must be returned to our
address with SHIPPING CHARGES PREPAID. We will return the item with
CARRIAGE FORWARD. ANY DELIVERIES TO OUR COMPANY WITH
CARRIAGE FORWARD WILL BE SENT BACK TO THE SENDER.
4. This warranty covers replacement and repair of any component found to be
defective.
5. Replacements and repairs completed under this warranty cannot extend its 12
months validity.
6. This warranty does not cover any damages caused by deterioration from use.
7. This warranty is not valid for damage resulting from incorrect operation or use not in
compliance with the machine instructions.
8. This warranty is not valid in case of unauthorised machine modification.
9. This Instruction Manual is also to be considered as a warranty certificate, with validity
commencing from the date indicated on the freight bill.
GENERAL SALES TERMS AND CONDITIONS
For general sales terms and conditions, always refer to the catalogue Technical data -
General sales terms and conditions, page 59.

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DECLARATION OF CONFORMITY
(according to current EC legislation)
the subscribed: I.M.M. Hydraulics S.p.A.
registered office in: Via Italia 49, 51
66041 ATESSA
VAT and fiscal Code 01427010697
in the person of Marcello Di Campli
declares:
Model: H50-6ECO
Construction Year:
Serial Number:
Description: Electric Round head swaging machine
The machine is not included in the list of the Annex IV of Machinery Directive 2006/42/CE.
The machine complies with the requirements of Machinery Directive 2006/42/CE
Also declares complying with the following regulations:
CEI –EN 60204-1:2006-09 (Safety of machinery –Electrical equipment of machines).
2014/35/UE (Low Voltage Directive),
2014/30/UE (Electromagnetic compatibility (EMC) Directive).
Atessa, Signed

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SAFETY REGULATIONS
Always work in safe conditions and with the necessary space around the machine. Ensure
that the machine is placed on a stable and appropriate working surface.
1. DO NOT USE the equipment before reading the user manual.
2. CAUTION! If improperly used, the equipment may be dangerous and may cause
injury. Do not touch any moving parts.
3. CAUTION! It is absolutely essential that all working operations are carried out by
one operator only
4. This manual must be provided for the machine operator. Ensure that the operator is
aware of his/her responsibilities.
5. Guards must never be removed or tampered with.
6. (Where applicable) A fully trained and competent electrician must connect the
machine to the appropriate electricity supply.
7. Always wear protective gloves, safety glasses and appropriate clothing.
8. (Where applicable) Disconnect the power supply before removing any covers or
attempting any maintenance of the machine.
9. Only original spare parts can be used in the maintenance of the machine.

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TECHNICAL / DIMENSIONAL DATA
TECHNICAL/DIMENSIONAL DATA
H50-6ECO
Capacity
3/16” - 2” R13/4SH (6 wire)
Motor [Kw]
2.2
Dimensions [mm]
750x453x795
Gross weight [kg]
255
Volts
220/240V-1ph-50/60 Hz
or
380/440V-3ph-50/60 Hz
Max Swage [kN/tons]
4500/450
Noise level
< 75 dB (A)
HANDLING/TRANSPORT
The machine will normally be shipped bolted to a wooden pallet. The bolts should be
removed and the machine lifted onto the work place using suitable lifting equipment.
INSTALLATION
All electrical installation must be carried out by a qualified electrician. Check that your
electrical installation is compatible with the motor requirements and specification supplied
with the swaging machine such as:
380 V / 3ph or 220 V / 3ph supply
230 V 1 ph or 110 V 1ph supply
IMPORTANT: 220/240V Single phase machines require a minimum 16 Amp C type motor
rated MCB / Fuse. It is not recommended to connect the machine to a domestic supply.
Install the machine as close to the socket as possible, without using long extension leads
as this increases the current demand from the machine.
PRELIMINARY CHECK
Place the machine on a stable surface. Where applicable, ensure that the power supply
line is fitted with a differential safety breaker and overload cut-out.

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LIGHTING
The equipment does not have its own lighting and so it must be used in a suitably
illuminated area.
ROUTINE MAINTENANCE
Ensure that moving parts are always lightly greased.
Where applicable check periodically that the limit switches and emergency controls are in
good working order.
At the rear of the machine remove the oil filler cap (item 2 fig 1) and check that the oil level
is between 20-25mm from the top of the tank. Where necessary add oil (ISO 32 Hydraulic
oil).

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MACHINE DESCRIPTION & OPERATING INSTRUCTIONS
A bench mounted annular eight-segment hose assembly swaging machine with
interchangeable dies.
OPERATIVE INSTRUCTIONS
When operating the machine for the first time check that the motor rotation direction is
correct. (Three phase machines only) If the jaws of the swaging head do not begin to
close when the green button is pressed the phase rotation of the motor will have to be
reversed. To reverse the rotation of the motor change over any two of the phase cables in
the plug from the machine (supplied with the machine). A competent electrician should
carry out the rewiring of the electric plug.
Select the appropriate die set using the die chart (fig 4) and the manufacturers
recommended finished swage size.
Fit the dies into the swaging head as illustrated in Fig.2. Set the calibration unit (Item 1 -
Fig.1) to the required setting. To determine setting, subtract the die size in millimeters from
the finished swage size in millimeters. This final figure is the calibrator setting. (example -
For a finished swage size of 25.40mm using die size L22, (range 22.00mm to 28.00mm)
25.4 –22.0 = 3.40,
Calibrator setting 3.40.
WARNING. To avoid damage to the calibrator unit, adjustments must be made with the
swaging head fully open. The calibrator must not be set below zero.
•Position the assembly to be swaged within the dies of the swaging head.
•Ensure machine emergency stop button (Item 3 - Fig.1) is unlatched.
•Operate the swaging head by depressing the green button. (Item 4 - Fig.1). The
dies will close onto the assembly and the swage is complete when the indicator light
(Item 5 - Fig.1) is on.
•To open the swaging head press the red opening button (Item 6 - Fig.1).
NB. The swaging head does not need to be fully open to release the assembly.
The finished swage size should be checked and calibration settings adjusted where
necessary as “spring back” (energy trapped and released by the rubber and metal after
swaging) make occur especially with very large hose and fitting assemblies.
Switch off machine when not in use, using the latching emergency stop button (Item 6 -
Fig.1). To unlatch the stop button twist the red knob clockwise and release.
To stop the machine in an emergency press the RED emergency STOP BUTTON.
(Item 3 - Fig.1).

9

10
DIE FITTING INSTRUCTIONS
To Insert or remove the dies, the head must be closed. The dies are inserted from the front
of the swaging head. The die holders have a T slot with a spring-loaded ball bearing to
retain the die in place. Ensure that the die is fully inserted in the T slot and that the longest
portion of the die from the pin is to the back of the head as shown in the next figure:
Fig.2
QUICK CHANGE
Inserting dies into the machine
1. Set calibrator to quick change setting.
2. With the machine set on manual press the green, swage, button and close dies until
they reach the required setting. The green swage light will come on when this
setting has been reached.
3. Select required die set.
4. Holding the quick-change tool with both hands, line up the tool with the required die
set. Line up the tool so that the pins on the tool sit in the holes positioning holes of
the die set.
5. Switch on quick change tool. Dies will now be attached to the tool.
6. Pull dies out of their insert on the rack.
7. Insert dies into machine in a parallel motion (not at an angle), with a firm push
movement so that they click into place over the ball bearings, and then switch the
die tool off.

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8. Replace die tool back into its holder.
9. You are now ready to complete a swage.
Note: Quick change tool must be removed from dies BEFORE dies are opened.
Removing dies from the machine
1. Set calibrator to quick change setting. With the machine set on manual press the
green, swage, button and close dies until they reach the required setting. The green
swage light will come on when this setting has been reached.
2. Holding the quick-change tool with both hands, line up the tool with the required die
set. Line up the tool so that the pins on the tool sit in the holes positioning holes of
the die set.
3. Switch on quick-change tool; you should hear a firm click when the dies attach
themselves to the tool.
4. Remove the dies from machine in a parallel motion (not at an angle) with a firm pull
movement. The dies must slide back over the ball bearing in a parallel movement,
sometimes it is useful to give them a wiggle before removing to loosen them from
their position.
5. The dies will now be attached to the quick-change tool.
6. Replace the dies into the correct insert in the rack and turn off the tool.
7. Replace tool into the tool holder for safekeeping.

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CALIBRATOR DIAGRAM
Fig.3
DIE SET TABLE
Die set
Crimping
Range
(mm)
Length
Ferrule
Max
diameter
(mm)
Die set
Crimping
Range
(mm)
Length
Ferrule Max
diameter
(mm)
M06
06.0 - 07.9
40.00
18.00
M34
34.0 - 39.9
70.00
46.00
M08
08.0 - 09.9
40.00
20.00
M40
40.0 - 45.9
85.00
52.00
M10
10.0 - 12.9
40.00
22.00
M46
46.0 - 51.9
90.00
58.00
M13
13.0 - 15.9
40.00
25.00
M52
52.0 - 57.9
100.00
64.00
M16
16.0 - 18.9
40.00
28.00
M58
58.0 –63.9
105.00
70.00
M19
19.0 - 21.9
40.00
31.00
M64
64.0 –69.9
110.00
76.00
M22
22.0 - 25.9
50.00
34.00
M70
70.0 - 76.0
110.00
82.00
M26
26.0 - 29.9
50.00
38.00
M76
76.0 –81.9
120.00
86.00
M30
30.0 - 33.9
60.00
42.00

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MAINTENANCE AND SERVICE
A monthly check on the oil level should be carried out, more often for machines in regular
use.
The sliding surfaces of the head must be regularly lubricated with a molybdenum
disulphide-based spray. A light spray of the surfaces each day should be sufficient but for
machines operating continuously or in hot climates it may require more frequent
applications.
At yearly intervals it is recommended to re-calibrate the swaging head. Calibration
instructions enclosed.
CALIBRATION INSTRUCTIONS
1. Complete a swaging assembly within the range of an appropriate die set.
2. Measure the finished assembly and from that size subtract the die size.
3. Using the figure arrived at from (2), check the calibrator reading.
4. If the calibrator requires adjustment loosen the retaining screw (item 3, fig 3).
5. Retain the knob (item1, fig 3) and rotate the adjusting ring (item 4, fig 3) using the
retaining screw key as a lever.
6. When the correct figure is reached re-tighten the retaining screw.
7. Set the calibrator to a new setting and produce a swaged assembly.
8. Check the finished swage size. (If incorrect repeat the calibration operation).

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SPARE PARTS
Part No.
Description
300-108
Seal kit
300-107
Spring kit
YA1004
Calibrator kit

15
SWAGING HEAD DRAWING

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ELECTRICAL DIAGRAM