IntesisBox Modbus Server-DALI User manual

IntesisBox®Modbus Server –DALI
Installation Manual
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Safety Instructions
WARNING
Installation Instructions
Configuration and Setup
Use the software LinkBoxMB to configure IntesisBox. Follow User’s Manual instructions for detail on the configuration process.
See instructions to download and install the latest version of LinkBoxMB and its
user's manual at
http://www.intesis.com/down/mb/linkboxmb.html
IntesisBox must be installed by accredited electrician or similar technical personnel, following all the safety instructions
given here, and in accordance always with the country legislation for installation of electric equipment.
IntesisBox can not be installed outdoors or exposed to direct solar radiation, water, high relative humidity or dust.
IntesisBox must only be installed in a restricted access location.
In case of wall mount, fix firmly IntesisBox on a not vibrating surface following the instructions below.
In case of DIN rail mount fix IntesisBox properly to the DIN rail following the instructions below.
Mounting on DIN rail inside a metallic cabinet properly connected to earth is recommended.
Disconnect always power of any wires before manipulating and connecting them to IntesisBox.
Respect always the expected polarity of power and communication cables when connecting them to IntesisBox.
Supply always a correct voltage to power IntesisBox, within voltage range admitted (230Vac +/ -10%).
This device was designed for installation in an enclosure. To avoid electrostatic discharge to the unit in environments with
static levels above 4 kV precautions should be taken when the device is mounted outside an enclosure. When working in
an enclosure (ex. making adjustments, setting switches etc.) typical anti-static precautions should be observed before
touching the unit
Follow carefully this safety and installation instructions. Improper work may lead to serious harmful for your
health and also may damage seriously the IntesisBox and/or any other equipment connected to it.
Disconnect the mains power and power of any bus or communication cable before connecting it to IntesisBox.
Mount IntesisBox on the wall or DIN rail following the instruction given below, respecting the safety instructions given
above.
Connect the mains power cable to the supply voltage terminal block of IntesisBox.
Circuit-breaker must be used before the mains power cable. Rating 250V-6A
Connect the communication cables to IntesisBox, see details on the user's manual.
Power IntesisBox and the rest of devices connected to it.
After power-on, DALI bus LED (at the left side of DALI connector) should be ON, signalling that there is DALI bus voltage.
If DALI bus LED is OFF, you should check the DALI communication line for a possible short-circuit.
If your DALI installation is already operative, communication at DALI side can be tested by pressing the DALI test button:
Pressing once the button, the ballasts will switch ON (DALI led will start flashing)
Pressing again the button, the ballasts will switch OFF (DALI led will toggle to ON)
Pressing again the button, the ballasts will switch ON, and remain ON until their value is changed from Modbus side
(DALI led will toggle to OFF, signaling that the test has ended).

IntesisBox®Modbus Server –DALI
Installation Manual
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Wall mounting
1. Separate the fixing clips in the bottom of the box, pushing them to the outside until hearing the "click"
which indicates that now the clips are in position for wall mount, see in the figure below.
2. Drill 3 holes in the wall following as a guide the distances shown below. Use the holes of the clips
to fix the box in the wall, using screws.
DIN rail mounting
With the clips of the box in their original position, insert first the box in the upper edge of the DIN rail. Then insert
the box in the down part of the rail, using a small screwdriver, following the steps in the figure below.
Bottom view of the box
Clips in their original position, for DIN-rail mounting
Clips in wall-mount position
Top view of the box
97,5 mm
114 mm
Ø 3 mm
IntesisBox®
www.intesis.com
23 mm
79 mm
DIN Rail
(EN60715 TH35)
1
2
3
Side view of the box

IntesisBox®Modbus Server –DALI
Installation Manual
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Connections
________________________________________________________________________________________
Notes:
1. DALI connection: Connect DALI bus to the DALI connector of IntesisBox. IntesisBox provides 15Vdc (+/-2%) DALI voltage to the bus.
2. Modbus connection. Only one Modbus connection type can be used simultaneously: Modbus TCP, Modbus RTU EIA485, or Modbus RTU EIA232,
this must be configured within LinkBoxMB software.
Modbus TCP: Connect the cable coming from the Modbus TCP master device to the connector ETH of IntesisBox, use a crossover
ethernet CAT5 cable if connecting directly to the Modbus TCP master device, or an straight ethernet CAT5 cable if connecting to a switch
or hub of the LAN of the building. If connecting using the LAN of the building contact the network administrator and make sure that
TCP/IP traffic and the TCP port used (502 by default) are allowed through all the LAN path.
Modbus RTU EIA485: Connect the EIA485 bus to the connector Modbus RTU EIA485 of IntesisBox. Respect the polarity. Remember the
characteristics of the standard EIA485 bus: maximum distance of 1200 meters, maximum 32 device connected, and a 120 ohms
terminator resistor in each end of the bus. IntesisBox comes with an internal bus biasing circuit which incorporates internal bus terminator
resistor, and thus if you connect IntesisBox in one end of the bus then it is not necessary to install additional 120 ohms resistor in that
end.
Modbus RTU EIA232: Connect the serial EIA232 cable coming from the Modbus RTU master device to the Modbus RTU EIA232
connector of IntesisBox, this is a male DB9 connector (DTE) in which only lines TX, RX and GND are used, see pinout details in the
user's manual. Respect the maximum distance of 15 meters for this EIA232 line.
3. Use the software LinkBoxMB to configure IntesisBox, either by Ethernet or PC Console port. Consult user's manual for details.
DALI Bus
See Note 1
Alimentación
230V ac
PC Console
IntesisBox®
www.intesis.com
- +
N L
POWER
230VAC 6W
DALI
Modbus RTU
master EIA232
See Note 2
Console Cable 1,8 m.
Standard DB9 Female -
DB9 Male. Supplied with
IntesisBox
LinkBoxMB
Only needed for
configuration, also it can
be done using Ethernet
See Note 3
Modbus RTU
master EIA485
See Note 2
Ethernet
Modbus TCP
ModBusTCP master
(and IntesisBox configuration)
See Note 2
- +
Modbus RTU

IntesisBox®Modbus Server –DALI
Installation Manual
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Technical characteristics
Enclosure
Plastic, type PC (UL 94 V-0).
Dimensions: 159mm 105mm x 58mm.
Color
Light Grey / RAL 7035.
Supply Voltage
230Vac +/-10% 6W
(3-pole plug-in terminal block –line, neutral and earth)
Terminal wiring
(for power supply
and low-voltage
signals)
Per terminal: solid wires or stranded wires (twisted or with
ferrule)
1 core: 0.5mm2… 2.5mm2
2 cores: 0.5mm2… 1.5mm2
3 cores: not permitted
Mounting
Wall.
DIN rail EN60715 TH35.
DALI bus power
source
15Vdc +/-2% 250mA.
(DALI bus is powered from IntesisBox)
DALI port
1 x DALI electrically isolated (2-pole plug-in terminal block). SELV
Ethernet port
(Modbus TCP,
device config)
1 x Ethernet 10Base-T (RJ45).
Modbus RTU ports
1 x Serial EIA232 (DB9 male DTE). SELV
1 x Serial EIA485 (Plug-in screw terminal block 2 poles). SELV
LED indicators
1 x Power indicator.
2 x DALI activity (Tx, Rx).
2 x Ethernet link & activity (LNK, ACT).
2 x Modbus RTU serial port activity (Tx, Rx).
1 x DALI bus power
1 x DALI test1
Push buttons
1 x DALI test1
Console port
EIA232. DB9 female connector (DCE). SELV
Configuration
Via Ethernet or serial console port.2
Firmware
Allows upgrades via console port.
Operational
temperature
0°C to +60°C
Operational
humidity
25-90% at 50ºC, non condensing
Protection
IP20 (IEC60529).
RoHS conformity
Compliant with RoHS directive (2002/95/CE).
Norms and
standards
CE conformity to EMC directive (2004/108/EC) and Low-voltage
directive (2006/95/EC)
EN 61000-6-2
EN 61000-6-3
EN 60950-1
EN 50491-3
1DALI test push-button and LED are meant to perform a quick test of your DALI line and connected ballasts.
2Standard cable DB9male-DB9female 1,8 meters long is supplied with the device for connection to a PC COM port for
configuring and monitoring the device using the serial port (Ethernet is also possible). The configuration software, compatible
with Windows®operating systems, is also supplied.

IntesisBox®Modbus Server –DALI
Installation Manual
2
The information in this document may change without previous notice.
Doc. Rev.0
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tel
http://www.intesis.com
[email protected]m
[phone]
5 / 5
Dimensions
External dimensions
Free space recommended in the install location of the device, with spacing enough for external connections.
AC mains
power
DALI port
159 mm
105 mm
58 mm
Ethernet port
Serial console
port
Modbus RTU
EIA232/EIA485
167 mm
130 mm
100 mm