IntesisBox Modbus Server-ATERSA User manual

IntesisBox
®
Modbus Server - ATERSA
Doc. Rev.
0
Installation Manual
This information is subject to change without notice.
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•
IntesisBox must be installed by accredited electrician or similar technical personnel, following all the safety instructions
given here, and in accordance always with the country legislation for installation of electric equipment.
•IntesisBox can not be installed outdoors or exposed to direct solar radiation, water, high relative humidity or dust.
•IntesisBox must only be installed in a restricted access location
•In case of wall mount, fix firmly IntesisBox on a not vibrating surface following the instructions below.
•In case of DIN rail mount fix IntesisBox properly to the DIN rail following the instructions below.
•Mounting on DIN rail inside a metallic cabinet properly connected to earth is recommended.
•Disconnect always power of any wires before manipulating and connecting them to IntesisBox.
•A power supply with an NEC Class 2 or Limited Power Source (LPS) and SELV rated is to be used.
•Respect always the expected polarity of power and communication cables when connecting them to IntesisBox.
•Supply always a correct voltage to power IntesisBox, see details of voltage range admitted by the device in the technical
characteristics below.
•This device was designed for installation in an enclosure. To avoid electrostatic discharge to the unit in environments with
static levels above 4 kV precautions should be taken when the device is mounted outside an enclosure. When working in
an enclosure (ex. making adjustments, setting switches etc.) typical anti-static precautions should be observed before
touching the unit
Safety Instructions
WARNING
Follow carefully this safety and installation instructions. Improper work may lead to serious harmful for your
health and also may damage seriously the IntesisBox and/or any other equipment connected to it.
Use the software LinkBoxMB to configure IntesisBox, follow the instructions of the user's manual for more
details.
See instructions to download and install the latest version of LinkBoxMB and
the user's manual at
http://www.intesis.com/down/mb/linkboxmb.html
Confi uration and setup
•Disconnect from mains the power supply before connecting it to IntesisBox.
•Disconnect power of any bus or communication cable before connecting it to IntesisBox.
•Mount IntesisBox on the wall or DIN rail following the instruction given below, respecting the safety
instructions given above.
•Connect a NEC Class 2 or Limited Power Source (LPS) and SELV rated power supply to IntesisBox,
respect the polarity if DC power or Line and Neutral if AC power. Apply always a voltage within the range
admitted by IntesisBox and of enough power (see technical characteristics).
•Circuit-breaker must be used before the power supply. Rating 250V-6A
•Connect the communication cables to IntesisBox, see details on the user's manual.
•Power IntesisBox and the rest of devices connected to it.
Installation instructions

IntesisBox
®
Modbus Server - ATERSA
Doc. Rev.
0
Installation Manual
This information is subject to change without notice.
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100 mm
61 mm
1. Separate the fixing clips in the bottom of the box, pushing them to the outside until hear the "click" which
indicates that now the clips are in position for wall mount, see in the figure below.
2. Use the holes of the clips to fix the box in the wall using screws. Use the template below for the wall holes.
With the clips of the box in their original position, insert first the box in the upper edge of the DIN rail and later insert
the box in the down part of the rail, using a small screwdriver and following the steps in the figure below.
Wall mount
Clips in their original position, for DIN rail
mount Clips in position for wall mount
DIN
Rail
1
2
3
Top view of the box
DIN rail mount
Side view of the box
Botton view of the box
IntesisBox
®
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Ø 3 mm

IntesisBox
®
Modbus Server - ATERSA
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Installation Manual
This information is subject to change without notice.
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Connections
________________________________________________________________________________________
Notes:
1. Must use NEC Class 2 or Limited Power Source (LPS) and SELV rated power supply.
If using DC power supply:
•Respect polarity applied of terminals (+) and (-). Be sure the voltage applied is within the range admitted (9 to 30 Vdc). The power supply can
be connected to earth but only through the negative terminal, never through the positive terminal.
If using AC power supply:
•Make sure the voltage applied is of the value admitted (24 Vac). Do not connect any of the terminals of the AC power supply to earth, and
make sure the same power supply is not supplying any other device.
2. Modbus connection: Only one Modbus connection type can be used simultaneously, Modbus TCP, Modbus RTU EIA485, or Modbus RTU EIA232, this
must be configured within LinkBoxMB software.
Modbus TCP: Connect the cable coming from the Modbus TCP master device to the connector ETH of IntesisBox, use a crossover ethernet
CAT5 cable if connecting directly to the Modbus TCP master device, or an straight ethernet CAT5 cable if connecting to a switch or hub of the
LAN of the building. If connecting using the LAN of the building contact the network administrator and make sure that TCP/IP traffic and the
TCP port used (502 by default) are allowed through all the LAN path.
Modbus RTU EIA485: Connect the EIA485 bus to the connector Modbus RTU EIA485 of IntesisBox. Respect the polarity. Remember the
characteristics of the standard EIA485 bus: maximum distance of 1200 meters, maximum 32 device connected, and a 120 ohms terminator
resistor in each end of the bus. IntesisBox comes with an internal bus byasing circuit which incorporates internal bus terminator resistor, and
thus if you connect IntesisBox in one end of the bus then it is not necessary to install additional 120 ohms resistor in that end.
Modbus RTU EIA232: Connect the serial EIA232 cable coming from the Modbus RTU master device to the Modbus RTU EIA232 connector of
IntesisBox, this is a male DB9 connector (DTE) in which only lines TX, RX and GND are used, see pinout details in the user's manual.
Respect the maximum distance of 15 meters for this EIA232 line.
Atersa EIA485 connection: Connect the EIA485 bus to the connector Atersa EIA485 of IntesisBox. Respect the polarity. Remember the characteristics of
the standard EIA485 bus: maximum distance of 1200 meters, maximum 32 device connected, and a 120 ohms terminator resistor in each end of the bus.
IntesisBox comes with an internal bus byasing circuit which incorporates internal bus terminator resistor, and thus if you connect IntesisBox in one end of
the bus then it is not necessary to install additional 120 ohms resistor in that end.
3. Use the software LinkBoxMB to configure IntesisBox. See the user's manual for details.
Console wire 1.8 m long.
DB9 Female - DB9 Male
standard. It is supplied.
LinkBoxMB
Only needed for
configuration
See Note 3
Power
See Note 1
Modbus TCP
master
See Note 2
PC Console
- + Ethernet
Modbus TCP
IntesisBox
®
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Ethernet
RJ45
EIA232
EIA485
- +
Modbus RTU
Modbus RTU
EIA232
See Note 2
Modbus RTU
EIA485
See Note 2
Atersa
See Note 2
+
-
EIA485
CMN 24Vac
9 - 30Vdc
Max.125 mA
24Vac
Max.127mA
50-60H
ATERSA

IntesisBox
®
Modbus Server - ATERSA
Doc. Rev.
0
Installation Manual
This information is subject to change without notice.
URL
email
tel
http://www.intesis.com
[email protected]
[phone]
4 / 5
Enclosure Plastic, type PC (UL 94 V-0).
Dimensions: 107mm x 105mm x 58mm.
Colour Light Grey. RAL 7035.
Power
9 to 30Vdc +/-10%, Max.: 125mA.
24Vac +/-10% 50-60H , Max.: 127mA
Must use a NEC Class 2 or Limited Power Source (LPS) and SELV
rated power supply.
Plug-in terminal block for power connection (2 poles).
Terminal wiring
(for power supply
and low-voltage
signals)
Per terminal: solid wires or stranded wires (twisted or with ferrule)
1 core: 0.5mm
2
… 2.5mm
2
2 cores: 0.5mm
2
… 1.5mm
2
3 cores: not permitted
Mounting Wall.
DIN rail EN60715 TH35.
Modbus RTU ports 1 x Serial EIA232 (DB9 male DTE). SELV
1 x Serial EIA485 (Plug-in screw terminal block 2 poles). SELV
Modbus TCP port 1 x Ethernet 10Base-T RJ45 (2 masters TCP simultaneous).
Atersa port 2 x Serial EIA485 (Plug-in screw terminal block 2 poles). SELV
LED indicators
1 x Power.
2 x Serial port (Modbus RTU) activity (Tx, Rx).
2 x Serial port (Atersa) activity (Tx, Rx).
2 x Ethernet port (Modbus TCP) link and activity (LNK, ACT).
Console port EIA232. DB9 female connector (DCE). SELV
Configuration Via console port.
1
Firmware Allows upgrades via console port.
Operational
temperature 0°C to +70°C
Operational
humidity 5% to 95%, non condensing
Protection IP20 (IEC60529).
RoHS conformity Compliant with RoHS directive (2002/95/CE).
Norms and
standards
CE conformity to EMC directive (2004/108/EC) and Low-voltage
directive (2006/95/EC)
EN 61000-6-2
EN 61000-6-3
EN 60950-1
EN 50491-3
1
Standard cable DB9male-DB9female 1,8 meters long is supplied with the device for connection to a PC COM port for
configuring and monitoring the device. The configuration software, compatible with Windows
®
operating systems, is also
supplied.
Technical characteristics

IntesisBox
®
Modbus Server - ATERSA
Doc. Rev.
0
Installation Manual
This information is subject to change without notice.
URL
email
tel
http://www.intesis.com
[email protected]
[phone]
5 / 5
Dimensions
External dimensions.
Free space recommended to install the device, with spacing enough for external connections.
115 mm
130 mm
100 mm
Power
+
Ethernet port
107 mm
105 mm
58 mm
Console
port
Modbus RTU
EIA232/485
Atersa
port