Intex MegaMixer AMX110 Assembly instructions

OPERATING & SAFETY
INSTRUCTIONS
FULLY GUARANTEED
AMX110 AMX620 AMX622
intex.com.au • portamix.co.nz

BUILDING EXCELLENCE
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BUILDING EXCELLENCE
• Keep the power cable away from the machine mixing helix.
• Ensure long hair, loose clothing and fashion accessories are well tied back away
from the mixing shafts.
• When working with the machine, always hold it firmly with both hands and ensure a firm stable
working position. Secure the vessel with the mixed substance against moving on the floor.
• Do not carry the machine by the power cord.
• Disconnect the machine from the power source before attaching or removing the mixing
helix or attempting any repairs to the machine.
STARTING OPERATION & USE
Check if the data on the nameplate is corresponding with the actual mains voltage.
IMPROPER USE MAY DAMAGE THE POWER TOOL OR CAUSE INJURY:
• Only use mixing paddles up to the specified diameter.
• The variable speed feature is designed to allow gentle start up and shut down to avoid splashing
and wastage. To avoid the motor overheating or burning out, use the machine on full power
when mixing under load.
CONNECTING THE M14 THREADED MIXING-PADDLE:
Thread the mixing-paddle clock-wise into the mixer spindle until the hex nut on the mixer shaft is in
contact with the spindle. Do not operate the machine unless the mixing helix is correctly fitted.
CONNECTING THE DOUBLE COUNTER-ROTATING MIXING HELIXES:
Push down the chuck sleeve by hand (picture 1); Connect the paddle into the spline shaft directly
(picture 2) and release the chuck sleeve (picture 3).
TECHNICAL DATA
SAFETY INSTRUCTIONS
Safe operation of this machine is possible only when the operation instructions, and the safety
precautions are read completely and the instructions contained therein are strictly observed.
• Never use the machine in an explosive or inflammable atmosphere where
danger of explosion exits.
• Serious injury can occur through misuse or accident. Do not work in a cluttered or unsafe
working area. Keep children away from mixing equipment.
• The machine must not be damp and must not be operated in a wet environment.
• Always wear eye, respiratory and hearing protection equipment and suitable protective clothing.
• Always inspect cable and plug before using machine. All repairs must be carried out by a
qualified professional.
• Machines that are used with wet materials or in damp areas should be used with a residual
current circuit breaker. Use only extension cables that are intended for outdoor use and are
protected against splash water.
• Ensure the machine is turned off before connecting to the power socket.
TECHNICAL DATA AMX110 AMX620 AMX622
Power Input 1050W 1600W 1600W
Voltage 230V/50Hz 230V/50Hz 230V/50Hz
Number of Gears 1 2 2
No-Load-Speed 0 - 550 180-460/300-
700min-1
100-420/150-
600min-1
Protection/ Class of Protection Double
Insulation/¨
Double
Insulation/¨
Double
Insulation/¨
Certification CE, GS CE, GS CE, GS
Thread for fixing the Tool M14X2 M14X2 QR H13
Mixing Paddle (φ max.) 120mm 140mm
2 x 120mm special
set or 1 x 140mm
QR H13
(picture 1) (picture 2) (picture 3)

BUILDING EXCELLENCE
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BUILDING EXCELLENCE
MAINTENANCE
• Before use ensure the ventilation holes on the motor housing are clear and clean.
Periodically these vents should be cleaned out.
• After approx. 100 hours of operation, check the motor brushes and replace if necessary.
Clean the motor housing.
• After approx. 200 hours of operation, renew the grease filling in the gearbox.
To verify that the protective insulation remains intact, the machine much be subjected to a
technical safety test afterwards. For this reason, this work much be performed exclusively by
a professional workshop.
The unit should be stored in a dry place where it is protected against moisture.
ENSURE THAT THE MIXING HELIXES ARE FIRMLY HELD IN THE
CHUCK BEFORE STARTING OPERATION.
SWITCHING ON AND OFF:
By pressing the switch button the machine is brought into operation and it
stops when this is released.
PERMANENT RUN:
After switching the machine on, the machine can be help on by pressing the lock button.
To release and turn off, press then release the switch.
CHANGING GEAR (2 SPEED GEARBOX MODELS)
Ensure that the motor is turned of and rotation has stopped.
Depress the gear change slide button and shift to next gear position.
DISCONNECTING THE M14 THREADED MIXING-PADDLE:
Using a flat open-end wrench on the spindle flats of the mixing tool and machine spindle,
unthread the mixing-paddle from the spindle by turning it anti-clockwise.

BUILDING EXCELLENCE
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BUILDING EXCELLENCE
AMX110 PARTS DIAGRAM AMX110 INDIVIDUAL PARTS
NO DESCRIPTION QUANTITY
1OUTPUT SHAFT 1
2SEMI-CIRCULAR KEY 3×3.7×10 3
3SCREW ST 4.8×48 6
4GEAR BOX 1
5BEARING 6002 1
6ELASTIC COLLAR 32 1
7ELASTIC COLLAR 15 1
8GEAR FOR OUTPUT SHAFT 1
9BEARING HK1010 1
10 HANDLE(INCLUDING SCREW M10×38)
11 RING O 1
12 BEARING 6000 1
13 FAN GUIDE 1
14 ROTOR 1
15 INSULATION RING 1
16 BEARING 608 1
17 RUBBER COVER 608 1
18 STATOR 1
19 MOTOR HOUSING 1
20 SCREW M8
21 BACK COVER FOR MOTOR HOUSING 1
22 BACK HANDLE 1
23 BOLT FOR HANDLE FIXING
24 SCREW ST 3.8×14 4
25 INSIDE COVER OF BACK HANDLE 1
26 CABLE PRESSING BOARD 1
27 SWITCH 1
28 CAPALITAR 1
NO DESCRIPTION QUANTITY
29 INDUCTOR 1
30 CABLE 1
31 CABLE SLEEVE 1
32 HANDLE COVER 1
33 BRUSH HOLD SETS 1
34 CARBON BRUSH 1
35 MIDDLE COVER 1
36 BEARING HK0810 4
37 PIN 4×6 2
38 SEALED WASHER 1
39 ELASTIC COLLAR 10 1
40 BIG GEAR FOR MAIN DRIVING SHAFT 1
41 ELASTIC COLLAR 12 4
42 BIG GEAR FOR SUD- DRIVING SHAFT 1
43 MAIN DRIVING SHAFT 1
44 SUB-DRIVING SHAFT 1
45 MIX PADDLE 1
46 SPANNER 22# 1
47 SPANNER 19# 1

BUILDING EXCELLENCE
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BUILDING EXCELLENCE
AMX620 PARTS DIAGRAM AMX620 INDIVIDUAL PARTS
NO DESCRIPTION QUANTITY
1CABLE 1
2CABLE SLEEVE 1
3OUTPUT SHAFT 1
4KEY 5X13 1
5OIL SEAL 1
6CROSSING TAPPING SCREW ST5X60-F 4
7PUSHING BUTTON SPRING 1
8PUSHING BUTTON 1
9PUSHING BUTTON FIXING SCREW 1
10 SHIFT LEVER 1
11 PIN 1
12 NEEDLE BEARING HK1010 2
13 VARIABLE COVER 1
14 KEY 5X45 1
15 TWO GANG GEAR 1
16 MIDDLE COVER 1
17 PAPER WASHER 1
18 NEEDLE BEARING HK0810 2
19 ELASTIC COLLAR 15 1
20 BIG GEAR 1
21 ELASTIC COLLAR 17 1
22 ELASTIC COLLAR 35 1
23 BEARING 6003-2Z 1
24 CABLE PLATE 1
25 CROSSING TAPPING SCREW ST4X14 2
26 SWITCH(FA2-6/2D-A1-B1-F3) 1
27 HEAD HOUSING 1
28 MAIN DRIVING SHAFT 1
29 KEY 4X8 1
NO DESCRIPTION QUANTITY
30 DIAGONAL GEAR 1
31 BEARING 608ZZ 2
32 TENSION SPRING 1PAIR
33 STATOR SUBASSEMBLY 1
34 CROSSING TAPPING SCREW ST5X75-F 2
35 DUST WASHER 1
36 MAGNETIC RING
37 MOTOR SUBASSEMBLY 1
38 BEARING 609ZZ 1
39 POTENTIOMETER KNOB 1
40 POTENTIOMETER SLEEVE 1
41 POTENTIOMETER 1
42 FOREGOING HANDLE
43 CROSSING TAPPING SCREW ST4X20
44 POTENTIOMETER 1
45 FOREGOING HANDLE 1
46 CROSSING TAPPING SCREW ST4X16 22
47 BACK HANDLE
48 LEAD SLEEVE 1
49 HOUSING 1
50 BRUSH HOLD 1PAIR
51 CARBON BRUSH 1PAIR
52 BRUSH COVER 1PAIR
53 INTEGRATING BLOCK 1
54 CROSSING TAPPING SCREW ST3X25-F 2
55 HOUSING BACK COVER 1
56 CROSSING TAPPING SCREW ST5X45-F 4
57 MIXER PADDLE 1
58 SPANNER 2

BUILDING EXCELLENCE
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BUILDING EXCELLENCE
AMX622 PARTS DIAGRAM AMX622 INDIVIDUAL PARTS
NO DESCRIPTION QUANTITY
1ELASTIC COLLAR 20 2
2COLLET OUTER COVER 2
3COLLET INNER SLEEVE 2
4COLLET SPRING 2
5STEEL BALL 4.76 6
6COLLET 2
7OUTPUT SHAFT 2
8OIL SEAL 2
9CROSS PAN HEAD SCREW M5X20 4
10 CROSS ROUND HEAD SCREW M5X10 1
11 GEAR BOX 1
12 BEARING 6003-2Z 2
13 ELASTIC COLLAR 35 6
14 BEARING 6202-2Z 2
15 KEY 5X12 2
16 BIG GEAR 2
17 IDLER SHAFT 1
18 ELASTIC COLLAR 15 2
19 BEARING 608-2Z 3
20 ELASTIC COLLAR 22 1
21 IDLER 1
22 ELASTIC COLLAR 8 1
23 NEEDLE BEARING HK0810 1
24 MAIN DRIVING SHAFT 1
25 KEY 3X8 1
26 DIAGONAL GEAR 1
27 MIDDLE COVER 1
28 0 RING 1
29 NEEDLE BEARING HK1010 2
30 CROSSING TAPPING SCREW ST5X55-F 4
31 CABLE 1
32 CABLE SLEEVE 1
33 CABLE PLATE 1
34 CROSSING TAPPING SCREW ST4X14-F 2
NO DESCRIPTION QUANTITY
35 SWITCH(FA2-6/2D-A1-B1-F3) 1
36 CROSSING TAPPING SCREW ST4X16-F 22
37 BACK HANDLE 1
38 POTENTIOMETER 1
39 ROTOR SPRING
40 WOOL WASHER 1
41 POTENTIOMETER SLEEVE 1
42 POTENTIOMETER KNOB 1
43 BEARING 609ZZ 1
44 ROTOR 1
45 MAGNETIC RING
46 DUST WASHER 1
47 BEARING 608ZZ 1
48 CROSSING TAPPING SCREW ST5X75-F 2
48 STATOR SUBASSEMBLY 1
50 TENSION SPRING 1
51 HANDLE COVER 1
52 WIRE SLEEVE
53 MOTOR HOUSING
54 BRUSH HOLDER 1
55 CARBON BRUSH 1
56 BRUSH COVER 1
57 INTEYRATING BLOCK 1
58 CROSSING TAPPING SCREW ST3X25-F 2
59 BACK COVER 1
60 CROSSING TAPPING SCREW ST5X45-F 4
61 PUSHING BUTTON 1
62 PUSHING BUTTON FIXING SCREW 1
63 SHIFT LEVER
64 PUSHING BUTTON SPRING 1
65 PIN
66 KEY 5X45 1
67 TWOGANG GEAR 1
68 VARIABLE SHAFT 1
69 MIXING PADDLE 2

BUILDING EXCELLENCE
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