Intrise AIR ZERO AZ Series User manual

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USER’S MANUAL
( AZ-Series NOZZLE TYPE VACUUM SEALER )
www.airzero.co.kr
INTRISE CO., LTD.
27, Haean-ro 213beon-gil, Danwon-gu, Ansan-si, Gyeonggi-do, Korea
TEL : [phone] / FAX : [phone]

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TABLE OF CONTENTS
1. INTRODUCTION ·······························································P 4 -5
1-1 The type of electricity and electricity plug
1-2 Caution label
1-3 Location of caution label
2. OPENING THE PACKED BOX OF THE MACHINE ························P 6
2-1 The machine
2-2 Spare Parts
2-3 Tool set
2-4 Others
3. SPECIFICATION OF THE MACHINE ······································· P 7
4. CAUTION FOR USE
4-1 Caution for safety ······································································· P 8
4-2 Method to make a good sealing ······················································ P 9
5. DEFINITION & BASIC FUNCTION OF THE MACHINE ······················P 10
5-1 ~ 5-2
6. USABLE RANGE OF PACKING ENVELOPE ··································P 10
6-1 ~ 6-2
7. NAME OF EACH PART ·························································P 11~14
7-1 AZ-type
7-2 AZV-type
8. INSTALLATION ··································································P 15
8-1 ~ 8-7
9. PREPARATION OF OPERATION ···············································P 15
9-1 ~ 9-3
10. FUNCTION & USE OF EACH BUTTON ON CONTROL BOX ············· P 16-17
10-1 VAC/TIME ~ 10-6 STOP
11. OPERATION PROCEDURE ····················································P 17-18
11-1 ~ 11-10
12. SPECIAL FUNCTION ···························································P 18
12-1 ~ 12-3
13. SETTING OF PROPER TIME/VACUUM DEGREE ·····························P 19
14. PROCESS OF EACH MODE ·
14-1 VACUUM MODE············································································ P 20
14-2 PROGRAMMABLE MODE ································································P 21
14-3 SEAL MODE ··············································································P 22

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14-4 END OF OPERATION ··································································· P 22
15. MAINTENANCE
15-1 Cleaning of nozzle ······································································P 23
15-2 Cleaning of vacuum and gas line ····················································· P 23
15-3 Cleaning of vacuum filter ································································P 24
16. CONSUMABLES CHANGE ································································P 25-26
16-1 HEAT WIRE
16-2 TEFLON SHEET
16-3 TEFLON TAPE
16-4 UPPER TEFLON TAPE
16-5 SEALING RUBBER
16-6 COMPRESSION SPONGE
17. LAY-OUT DRAWING ······················································· P 27~28
17-1 AZ-type
17-2 AZV-type
18. INSIDE DRAWING ······························································ P 29-32
18-1 AZ-type
18-2 AZV-type
19. ELECTRICITY CIRCUIT DIAGRAM ··········································· P 33-38
19-1 AZ-type
19-2 AZV-type
20. TROUBLE SHOOTING ··························································P 39-41
20-1 ~ 20-10
21. SENSOR SETTING ·······························································P 42
21-1 ~ 21-4
※WARRANTY PAPER ··································································· P 43

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1. INTRODUCTION
Thank you for your purchase. This machine is a nozzle type vacuum and gas flushing packaging
machine. The machine does vacuuming and gas flushing directly to the inside of the vacuum bag by
using a nozzle to protect packed goods from oxidation, moisture, external shock, static electricity, etc.
Before you start to use the machine, it is essential to read this user’s manual with full attention so
that no accident or injury from the malfunction of the machine should occur. For any accident or injury
caused by that the user does not conform to this user’s manual, INTRISE CO. LTD has no legal liability.
Therefore, please keep this user’s manual near you whenever you use the machine.
If you need more information beyond or have any question about the content of this user’s manual,
please feel free to contact to the following address ;
INTRISE CO., LTD.
27, Haean-ro 213beon-gil, Danwon-gu, Ansan-si, Gyeonggi-do, Korea
TEL. [phone],FAX. [phone]
http : // www.intrise.co.kr , http : // www.airzero.co.kr
1-1 The type of electricity and electricity plug
1 ph, 220V 1 ph, 110V
The above types are just one example and there could be other types according to the model, nation,
etc
1-2 Caution label
The caution not to insert the hand between the sealing bars.

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The caution against a danger of burn by heat around heat wire
1-3 Location of caution label

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2. OPENING THE PACKED BOX OF THE MACHINE
After opening the packed box of the machine, please check up as follows ;
A. Is the model same as your order ?
B. Are there all things listed from 2-1 to 2-4 ?
C. Is there any damage to all things listed from 2-1 to 2-4 ?
2-1 The machine
2-2 Spare Parts
1) Heat Wire
2) Teflon Tape
3) Fuse
2-3 Tool set
1) Driver
2) Wrench set
3) Spanner (13mm)
2-4 Others
1) Work tray ( Except for AZV-type )
2) User’s manual

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4. CAUTION FOR USE
4-1 Caution for safety
1) In case of emergency, please pull off the power plug. Basically, circuit protection fuses
are installed to cut off any irregular electricity shock. Nevertheless, if there is any
emergency including a breaking out of a fire on the Teflon tape, pull off the power plug.
2) The user must use just the electricity power stipulated at this manual.
3) In case of exchanging any part of the machine, the power plug must be pulled off. And, to
prevent any malfunction or accident, it is prohibited to use of part against the specification
stipulated by the manufacturer.
4) It is prohibited that the buyer by himself rebuilds the machine.
5) Electricity flows on the heat wire. Please do not insert any metal product between sealing
bars not to receive electricity shock.
6) If N.F.B automatically turns off, the user must find out the reason and take necessary
measures before the user turns on N.F.B. ( Please refer to 20-10. If N.F.B (NO FUSE
BREAKER ) turns off )
7) Please avoid installing the machine in the place where it is full of dust, or high temperature
and high humidity. Especially, the temperature of work place suitable for this machine is
0~50 ℃.
8) Please do not insert the hand between the sealing bars.
(1) A long time use of the machine accumulates heat around heat wire, and there is a
danger of burn.
(2) There is a chance that the power of the upper sealing bar’s going down hurts fingers.
( Regarding this, this machine has safety sensors so that sealing bar returns
immediately to the original state when finger, alien substance or packed object get
caught in. )
9) Before mass operation, please find out proper sealing time and cooling time through a full
sealing test.
10) Please check up whether there is any damage on Teflon sheet, Teflon tape, sealing rubber.
11) If the packing is wrongly operated, please push the STOP button. Then, the packing is
instantly suspended and the nozzle moves back and the upper sealing bar go up.
12) To reduce the risk of electric shock, disconnect power cord set before cleaning
13) You must lock up the gas cock of external gas line to cut off gas inflow to the machine in
the follow cases ;
(1) When the user does not use machine
(2) When the user does not use gas function of machine
(3) When there is any gas leakage on the gas line
14) You must NOT use any explosive gas for gas flushing packing.

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4-2 Method to make a good sealing
1) Please set sealing time as short as possible in the range that sealing is possible. An
unnecessary long sealing time can do damage to Teflon sheet, Teflon tape, heat wire, etc,
make sealed surface of packing film bad, and cause low productivity and high electricity
consumption.
2) Please set cooling time fully ( generally, 3.5~ 4 times as long as sealing time. Please refer
to 13. SETTING PPOPER TIME/VACUUM DEGREE ). A full cooling time make sealed surface
of packing film good. ( Cooling is a state that heat of heat wire radiates while 2nd going
down of upper sealing bar continues. )
3) Please check up whether there is any damage on Teflon sheet, Teflon tape, sealing rubber.
If there is any damage, exchange it with new one. ( Refer to 16. CONSUMABLES CHANGE )
4) A long time use of this machine raises the temperature of sealing bar and can change
proper sealing condition. Please set sealing time more short and cooling time more long.
5) Please check up whether sealing bars are clean. Any alien substance on there can not only
make sealed surface of packing film bad but do damage to heat wire.
6) Before 1st going down of upper sealing bar, the nozzle must be into the bag and the bag
should be pulled at both sides with full tension by the user's hands. It makes much more
perfect vacuuming and clean sealing to prevent any vacuum leakage and wrinkle.
7) Please check up whether the sealing is done rightly. Put the packing film into the water,
and check up whether bubbles come from it. Especially, this is necessary in the case of
Gusseted packing film, because each part of the packing film has different thickness,

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5. DEFINITION & BASIC FUNCTION OF THE MACHINE
5-1 DEFINITION OF THE MACHINE
Airzero vacuum sealer is a nozzle type vacuum and gas flushing packaging machine. The machine
does vacuuming and gas flushing directly to the inside of the vacuum bag by using a nozzle to protect
packed goods from oxidation, moisture, external shock, static electricity, etc.
5-2 BASIC FUNCTION OF THE MACHINE
If the user pushes the MODE button on control box, the work is changed as follows ;
1) S MODE : Sealing
2) V MODE : Vacuum →Sealing
3) PROGRAM MODE ( 1 ~ 8 )
(1) Gas flushing →Sealing
(2) Vacuum →Gas flushing →Sealing
(3) Gas flushing →Vacuum →Sealing
(4) Vacuum →Gas flushing →Vacuum →Sealing
(5) Gas flushing →Vacuum →Gas flushing →Sealing
(6) Vacuum →Gas flushing →Vacuum →Gas flushing →Sealing
6. USABLE RANGE OF PACKING ENVELOPE
6-1 This machine’s sealing process is as follows ; 1. Press packing film with sealing bars, 2. Flow
electricity on heat wire, 3. Hot-press and melt packing film by thermal conduction, 4. After
sealing time, radiate the heat on sealing bar.
This machine can seal most of common packing film. But, Sealing may be impossible if
packing film is too thick or the smelting point is too high.
6-2 The thickness of packing film that this machine can seal is as follows ;
* There is some variance of the limit of thickness of film to be sealed according the film’s material
Heat wire
Width of Heat wire
The thickness of packing film
( In terms of all layers of film are folded )
Single
5 mm
less than 0.25 mm
10 mm
less than 0.3 mm
Up and low double
5/10 mm
less than 0.4 mm