ION Flash Cube User manual

Confidential ION Audio Service Manual
ION Audio
Flash Cube
[iSP40]
Service Manual
v1.0
2015.05.28
The information in this document contains privileged and confidential information. It is intended
only for the use of those authorized by ION Audio. If you are not the authorized, intended
recipient, you are hereby notified that any review, dissemination, distribution or duplication of
this document is strictly prohibited. If you are not authorized, please contact ION Audio and
destroy all copies of this document. You may contact ION Audio at suppo[email protected].
© Copyright ION Audio
ATTENTION!
This document contains sensitive proprietary
information.
All recipients must have a current non-disclosure
agreement on file with ION Audio.
Do not make illegal copies of this document.

Confidential ION Audio Service Manual
Preface
This document is intended to assist the service technician in the operation, maintenance and
repair of the ION Audio device. Together with the User Reference Manual, this document
provides a complete description of the functionality and serviceability of the Device. Any
comments or suggestions you may have pertaining to the document are welcome and
encouraged.
Read This!
In addition to any purchase price that ION Audio may charge as consideration for ION Audio
selling or otherwise transferring this service manual (“Manual”) to you, if you are not a service
and repair facility (“Service Center”) authorized by ION Audio in writing to be an authorized
Service Center, ION Audio sells or transfers the Manual to you on the following terms and
conditions:
Only Service Centers authorized by ION Audio in writing are authorized to perform service and
repairs covered by an ION Audio warranty (if any), and transfer of the Manual to you does not
authorize you to be an authorized Service Center. Therefore, if you perform, or if the Manual
is used to perform, any service or repairs on any ION Audio product or part thereof, any
and all warranties of ION Audio as to that product and any service contract with ION Audio
for that product shall be voided and shall no longer apply for such product, even if your
services or repairs were done in accordance with the Manual.
All service or repairs done by you or with reference to the Manual shall be solely your
responsibility, and ION Audio shall have no liability for any such repairs or service work. All such
service or repairs are performed at the sole risk of the person performing the service or
repairs. You agree that all such work will be performed in a competent, professional and safe
manner at all times and to indemnify and fully hold ION Audio and its successors and assigns
harmless in the event of any failure to so perform.
Your purchase of the Manual shall be for your own ultimate use and shall not be for purposes of
resale or other transfer.
As the owner of the copyright to the Manual, ION Audio does not give you the right to copy the
Manual, and you agree not to copy the Manual without the written authorization of ION Audio.
ION Audio has no obligation to provide to you any correction of, or supplement to, the Manual,
or any new or superseding version thereof.
ION Audio shall have the right to refuse to sell or otherwise transfer repair parts or materials to
you in its sole discretion. You shall not use, sell or otherwise transfer spare or replacement parts
supplied by ION Audio to you (i) to repair or be used in products manufactured for or by third
parties or (ii) to any third parties for any purpose.
You shall not make any warranties or guarantees with respect to the products of ION Audio or
the use thereof on behalf of ION Audio or in your own name.
The foregoing describes the entire understanding related to sale or transfer of the Manual to you,
and no other terms shall apply unless in a writing signed by an authorized representative of ION
Audio.
All Trademarks are property of their respective companies.

Confidential ION Audio Service Manual
Warnings
TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE, DO NOT EXPOSE
THIS PRODUCT TO WATER OR MOISTURE.
The arrowhead symbol on a lightning flash inside a triangle is
intended to alert the user to the presence of uninsulated
“dangerous voltage” within the enclosed product which may be of
sufficient magnitude to constitute a risk of electric shock to
persons.
The exclamation point inside a triangle is intended to alert the user
to the presence of important operating, maintenance and servicing
instructions in the literature which accompanies the product.
REPAIR BY ANY PERSON OR ENTITY OTHER THAN AN AUTHORIZED ION
AUDIO SERVICE CENTER WILL VOID THE ION AUDIO WARRANTY.
PROVISION OF THIS MANUAL DOES NOT AUTHORIZE THE RECIPIENT TO
COMPETE WITH ANY ION AUDIO DISTRIBUTOR OR AUTHORIZED REPAIR
SERVICE CENTER IN THE PROVISION OF REPAIR SERVICES OR TO BE OR
MAKE REPAIRS AS AN AUTHORIZED SERVICE CENTER.
ALL REPAIRS DONE BY ANY ENTITY OTHER THAN AN AUTHORIZED ION
AUDIO SERVICE CENTER SHALL BE SOLELY THE RESPONSIBILITY OF
THAT ENTITY, AND ION AUDIO SHALL HAVE NO LIABILITY TO THAT
ENTITY OR TO ANY OTHER PARTY FOR ANY REPAIRS BY THAT ENTITY.
Regarding the Power Supply Fuse
Caution: The product under service may employ the use of a
replaceable fuse. Danger of fire or electrocution if fuse is
incorrectly replaced. Replace with only the same type or equivalent
type recommended by the equipment manufacturer.
Regarding the Internal Battery
Caution: The product under service may employ the use of a
internal battery. Danger of explosion if battery is incorrectly
replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Dispose of used batteries
according to the manufacturer’s instruction.
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Confidential ION Audio Service Manual
Safety Instructions
Carefully read the applicable items of the operating instructions and these safety suggestions
before using this product. Use extra care to follow the warnings written on the product itself and
in the operating instructions. Keep the operating instructions and safety suggestions for
reference in the future.
1. Power Source. The product should only be connected to a power supply which is
described either in the operating instructions or in markings on the product.
2. Power Cord Protection. AC power supply cords should be placed such that no one is likely
to step on the cords and such that nothing will be placed on or against them.
3. Periods of Non-use. If the product is not used for any significant period of time, the
product’s AC power supply cord should be unplugged from the AC outlet.
4. Foreign Objects and Liquids. Take care not to allow liquids to spill or objects to fall into
any openings of the product.
5. Water or Moisture. The product should not be used near any water or in moisture.
6. Heat. Do not place the product near heat sources such as stoves, heat registers, radiators
or other heat producing equipment.
7. Ventilation. When installing the product, make sure that the product has adequate
ventilation. Improperly ventilating the product may cause overheating, which may damage
the product.
8. Mounting. The product should only be used with a rack which the manufacturer
recommends. The combination of the product and rack should be moved carefully. Quick
movements, excessive force or uneven surfaces may overturn the combination which may
damage the product and rack combination.
9. Cleaning. The product should only be cleaned as the manufacturer recommends.
10. Service. The user should only attempt the limited service or upkeep specifically described in
the operating instructions for the user. For any other service required, the product should be
taken to an authorized service center as described in the operating instructions.
11. Damage to the Product. Qualified service personnel should service the unit in certain
situations including without limitation when:
a. Liquid has spilled or objects have fallen into the product,
b. The product is exposed to water or excessive moisture,
c. The AC power supply plug or cord is damaged,
d. The product shows an inappropriate change in performance or does not operate
normally, or
e. The enclosure of the product has been damaged.

Bill of Materials (BOM)
Part number Part name Quantity
DR001639 RoHS Semi-product assembly: ISP40 1
13110010 Switch power supply 1
16010414 Cable 1
20010120 AMP plate 1
20200042 Switch knob 2
20520020 cable tie 1
70010088 Screw 12
70010843 Screw 6
CR010727 RoHS Semi-electronic parts:ISP40 PRE 1
CR010729 RoHS AMP assy :ISP40 AMP 1
CR010731 RoHS Semi-electronic part:ISP40 Receiver 1
CR010733 RoHS semi-electronic part:ISP40 Woofer LED 1
CR010735 RoHS Semi-electronic:ISP40 Tweeter LED 1
GR000574 RoHS Option parts:ISP40 Power Cord 1
ER000534 RoHS Mechanism and Packaging:ISP40 1
10410151 Grille 1
16040574 Plug with cable 1
16050241 shielded wire 1
16050242 shielded wire 1
16141043 Wire 1
16141044 Wire 1
16150041 3.5mm cable 1
17050013 nonpolarity electrolytic capacitor 1
20050041 UI panel 1
20150113 Tweeter frame 1
20200042 Cap 2
20290049 basket 1
20290050 basket 1
20300110 Foot pad 2
20520020 cable tie 1
54280005 Frame 1
21010453 Cabinet 1
22010705 Manual 1
22010889 Manual 1
22050008 drying agent 1
22150001 Service card 1
23010021 Pe Pag 1
23010166 Pe Pag 1
23031252 Master Carton 1
23070029 Pearl wool 2

23090546 Gift box 1
23120065 Static Film 2
23150043 Paper tray 2
30090009 cable tie 4
60190158 Remote control 1
70010119 Screw 6
70010137 Screw 3
70010151 Screw 20
70010236 Screw 4
80080008 5" Woofer 1
80280002 13mm MYLAR Tweeter 1
90021237 Serial number sticker 4
90041370 Serial number sticker 2
90080001 Destination sticker 3
90200056 Sticker 1
90200071 Sticker 1
90220078 Sticker 1
90250038 CARB Sticker 1
90270010 Manufacture Date sticker 1