ION PHONESTATION User manual

Confidential ION Audio Service Manual
ION Audio
PHONE STATION
[iSP0A]
Service Manual
v1.0
2012.05.10
The information in this document contains privileged and confidential information. It is intended
only for the use of those authorized by ION Audio. If you are not the authorized, intended
recipient, you are hereby notified that any review, dissemination, distribution or duplication of this
document is strictly prohibited. If you are not authorized, please contact ION Audio and destroy
all copies of this document. You may contact ION Audio at [email protected].
Copyright ION Audio
ATTENTION!
THIS DOCUMENT CONTAINS SENSITIVE
PROPRIETARY INFORMATION.
ALL RECIPIENTS MUST HAVE A CURRENT
NON-DISCLOSURE AGREEMENT ON FILE
WITH ION AUDIO.
DO NOT MAKE ILLEGAL
COPIES OF THIS DOCUMENT

Confidential ION Audio Service Manual
PREFACE
This document is intended to assist the service technician in the operation, maintenance and
repair of the ION Audio device. Together with the User Reference Manual, this document
provides a complete description of the functionality and serviceability of the Device. Any
comments or suggestions you may have pertaining to the document are welcome and
encouraged.
READ THIS!
In addition to any purchase price that ION Audio may charge as consideration for ION Audio
selling or otherwise transferring this service manual (“Manual”) to you, if you are not a service and
repair facility (“Service Center”) authorized by ION Audio in writing to be an authorized Service
Center, ION Audio sells or transfers the Manual to you on the following terms and conditions:
Only Service Centers authorized by ION Audio in writing are authorized to perform service and
repairs covered by an ION Audio warranty (if any), and transfer of the Manual to you does not
authorize you to be an authorized Service Center. Therefore, if you perform, or if the Manual
is used to perform, any service or repairs on any ION Audio product or part thereof, any
and all warranties of ION Audio as to that product and any service contract with ION Audio
for that product shall be voided and shall no longer apply for such product, even if your
services or repairs were done in accordance with the Manual.
All service or repairs done by you or with reference to the Manual shall be solely your
responsibility, and ION Audio shall have no liability for any such repairs or service work. All such
service or repairs are performed at the sole risk of the person performing the service or
repairs. You agree that all such work will be performed in a competent, professional and safe
manner at all times and to indemnify and fully hold ION Audio and its successors and assigns
harmless in the event of any failure to so perform.
Your purchase of the Manual shall be for your own ultimate use and shall not be for purposes of
resale or other transfer.
As the owner of the copyright to the Manual, ION Audio does not give you the right to copy the
Manual, and you agree not to copy the Manual without the written authorization of ION Audio.
ION Audio has no obligation to provide to you any correction of, or supplement to, the Manual, or
any new or superseding version thereof.
ION Audio shall have the right to refuse to sell or otherwise transfer repair parts or materials to
you in its sole discretion. You shall not use, sell or otherwise transfer spare or replacement parts
supplied by ION Audio to you (i) to repair or be used in products manufactured for or by third
parties or (ii) to any third parties for any purpose.
You shall not make any warranties or guarantees with respect to the products of ION Audio or the
use thereof on behalf of ION Audio or in your own name.
The foregoing describes the entire understanding related to sale or transfer of the Manual to you,
and no other terms shall apply unless in a writing signed by an authorized representative of ION
Audio.
All Trademarks are property of their respective companies.

Confidential ION Audio Service Manual
WARNINGS
TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE, DO NOT EXPOSE
THIS PRODUCT TO WATER OR MOISTURE.
The arrowhead symbol on a lightning flash inside a triangle is
intended to alert the user to the presence of uninsulated "dangerous
voltage" within the enclosed product which may be of sufficient
magnitude to constitute a risk of electric shock to persons.
The exclamation point inside a triangle is intended to alert the user
to the presence of important operating, maintenance and servicing
instructions in the literature which accompanies the product.
REPAIR BY ANY PERSON OR ENTITY OTHER THAN AN AUTHORIZED ION
AUDIO SERVICE CENTER WILL VOID THE ION AUDIO WARRANTY.
PROVISION OF THIS MANUAL DOES NOT AUTHORIZE THE RECIPIENT TO
COMPETE WITH ANY ION AUDIO DISTRIBUTOR OR AUTHORIZED REPAIR
SERVICE CENTER IN THE PROVISION OF REPAIR SERVICES OR TO BE
OR MAKE REPAIRS AS AN AUTHORIZED SERVICE CENTER.
ALL REPAIRS DONE BY ANY ENTITY OTHER THAN AN AUTHORIZED ION
AUDIO SERVICE CENTER SHALL BE SOLELY THE RESPONSIBILITY OF
THAT ENTITY, AND ION AUDIO SHALL HAVE NO LIABILITY TO THAT
ENTITY OR TO ANY OTHER PARTY FOR ANY REPAIRS BY THAT ENTITY.
Regarding the Power Supply Fuse
CAUTION: The product under service may employ the use of a
replaceable fuse. Danger of fire or electrocution if fuse is incorrectly
replaced. Replace with only the same type or equivalent type
recommended by the equipment manufacturer.
Regarding the Internal Battery
CAUTION: The product under service may employ the use of a
internal battery. Danger of explosion if battery is incorrectly
replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Dispose of used batteries
according to the manufacturer's instruction.

Confidential ION Audio Service Manual
Safety Instructions
Carefully read the applicable items of the operating instructions and these safety suggestions
before using this product. Use extra care to follow the warnings written on the product itself and in
the operating instructions. Keep the operating instructions and safety suggestions for reference in
the future.
1. Power Source. The product should only be connected to a power supply which is described
either in the operating instructions or in markings on the product.
2. Power Cord Protection. AC power supply cords should be placed such that no one is likely to
step on the cords and such that nothing will be placed on or against them.
3. Periods of Non-use. If the product is not used for any significant period of time, the product's
AC power supply cord should be unplugged from the AC outlet.
4. Foreign Objects and Liquids. Take care not to allow liquids to spill or objects to fall into any
openings of the product.
5. Water or Moisture. The product should not be used near any water or in moisture.
6. Heat. Do not place the product near heat sources such as stoves, heat registers, radiators or
other heat producing equipment.
7. Ventilation. When installing the product, make sure that the product has adequate
ventilation. Improperly ventilating the product may cause overheating, which may damage the
product.
8. Mounting. The product should only be used with a rack which the manufacturer
recommends. The combination of the product and rack should be moved carefully. Quick
movements, excessive force or uneven surfaces may overturn the combination which may
damage the product and rack combination.
9. Cleaning. The product should only be cleaned as the manufacturer recommends.
10. Service. The user should only attempt the limited service or upkeep specifically described in
the operating instructions for the user. For any other service required, the product should be
taken to an authorized service center as described in the operating instructions.
11. Damage to the Product. Qualified service personnel should service the unit in certain
situations including without limitation when:
a. Liquid has spilled or objects have fallen into the product,
b. The product is exposed to water or excessive moisture,
c. The AC power supply plug or cord is damaged,
d. The product shows an inappropriate change in performance or does not operate
normally, or
e. The enclosure of the product has been damaged.

iSP0A BOM
Part Number Part Name Description Q'ty
DR001472 SP0A ISP0A 1
80300001 Speaker AN-S2001,YD50-8NH,2W,8Ω1
20020074 Top Cover DN-PC2051,ABS,black,high glossyV1.0 1
20030074 Bottom Cover DN-PC3051,ABS,black,high glossy,V1.0 1
10410120 Grille DN-ME5080,SPCC,T=0.5mm,113.4*71.4mm,0.8Φ*1.2P,V1.0 1
20290026 Stand DN-PB0026,ABS,black,high glossy,107*64.86mm,V1.0 1
10400048 Nameplate DN-ME4027,SPCC,19.5*8.5*1.0mm,black,high glossy,V1.0 1
30160006 Rubber pad black rubber,53*53mm,T=1.0mm, 1
30150097 Rubber pad black rubber,10*9.7*4.5mm 1
30150098 Rubber pad black rubber,10*8.87*6.43mm 1
30150099 Rubber pad black rubber,12*6*0.8mm 2
30150100 Rubber pad black rubber,24*6*0.8mm 1
70010087 Screw Φ3*8mm, 12
20300082 Rubber foot LS-1002,black rubber T=2.5mm 4
60090022 Microphone IKE-O-6050C-W50(M1), 1
CR010206 ISP0A MAIN ISP0A MAIN ASSY 1
17020055 Cap 100uF/16V,±20%,-40/+85℃,Φ6.3*7mm,P=2.5mm, 4
17010389 Cap 1000uF/10V,±20%,-40/+85℃,Φ8*14mm, P=3.5mm, 1
40010020 DC Jack AN-J0120,DC-05G 1
12010015 Slide switch AN-S115,SK-22F03-G6-N 1
12040026 Tact switch AN-S426,TS-1168V-160 1
iSP0A Service BOM

iSP0A BOM
15010458 Rotary POT AN-V1161,K1010NOAV1A502DCC200,A5K,D=18,T=2 1
18040022 LED AN-L0022,DIP, D5*7,GL-YH13615,red 1
16010366 Flat cable AN-W274,2P,24#,UL1007,80mm 1
16010367 Flat cable AN-W275,2P,28#,UL1007,60mm 1
30010002 Shrink tube Φ1*15*0.20mm,UL 2
CR010207 ISP0A MAIN SMD ISP0A MAIN SMD ASSY 1
26020571 PCB AN-B20414 158*144*1.6mm, 1
11171008 Resistor 1/16W,0Ω,±1%,0402 1
11171015 Resistor 1/16W,100Ω,±1%,0402 2
11171115 Resistor 1/16W,750Ω,±1%,0402 1
11171116 Resistor 1/16W,4.7KΩ,±1%,0402 1
11170001 Resistor 1/8W,0Ω,±5%,0805 1
11170350 Resistor 1/10W,0Ω,±5%,0603 3
11170353 Resistor 1/10W,10Ω,±5%,0603 1
11170364 Resistor 1/10W,100Ω,±5%,0603 2
11170369 Resistor 1/10W,180Ω,±5%,0603 1
11170483 Resistor 1/10W,1KΩ,±1%,0603 6
11170391 Resistor 1/10W,2.2KΩ,±5%,0603 1
11170395 Resistor 1/10W,3.3KΩ,±5%,0603 1
11170397 Resistor 1/10W,3.9KΩ,±5%,0603 1
11170517 Resistor 1/10W,4.7KΩ,±1%,0603 4
11170825 Resistor 1/10W,8.2KΩ,±5%,0603 1
11170536 Resistor 1/10W,10KΩ,±1%,0603 9

iSP0A BOM
11170409 Resistor 1/10W,13KΩ,±5%,0603 1
11170543 Resistor 1/10W,15KΩ,±1%,0603 1
11170549 Resistor 1/10W,20KΩ,±1%,0603 3
11170414 Resistor 1/10W,22KΩ,±5%,0603 1
11170415 Resistor 1/10W,24KΩ,±5%,0603 1
11170416 Resistor 1/10W,30KΩ,±5%,0603 1
11170801 Resistor 1/10W,47KΩ,±5%,0603 1
11170571 Resistor 1/10W,68KΩ,±1%,0603 2
11170564 Resistor 1/10W,47KΩ,±1%,0603 1
11171117 Resistor 1/10W,107KΩ,±1%,0603 1
11170883 Resistor 1/10W,390KΩ,±1%,0603 1
11170805 Resistor 1/10W,1MΩ,±5%,0603 1
50050382 Cap 1P5,VDC50,+/-0.25pF,NP0,0402,Murata 1
50050268 Cap 10PF,VDC50,±5%,NPO,0402 6
50050383 Cap 39PF,VDC50,±5%,NPO,0402 2
50050340 Cap 104,VDC16,±10%,X5R,0402 1
50050347 Cap 105,VDC6.3,±10%,X7R,0402 7
50050033 Cap 39PF,VDC50,±5%,NPO,0603 10
50050052 Cap 102,VDC50,±10%,X7R,0603 3
50050355 Cap 1UF,VDC25,±10%,X7R,0603 6
50050327 Cap 151,VDC50,±5%,NPO,0603 1
50050158 Cap 471,VDC50,±10%,X7R,0603 3
50050115 Cap 221,VDC50,±5%,NPO,0603 2

iSP0A BOM
50050063 Cap 103,VDC50,±10%,X7R,0603 4
50050074 Cap 104,VDC50,±10%,X7R,0603 6
50050380 Cap 2.2UF,VDC10,±10%,X7R,0603 2
50050320 Cap 474,VDC25,±20%,Y5V,0603 3
50050364 Cap 10UF,VDC6.3,±10%,X5R,0603 6
50050323 Cap 10UF,VDC10,+80/-20%,Y5V,0805 1
50050075 Cap 104,VDC50,±10%,X7R,0805 2
24010009 Ferrite bead 600Ω@100MHZ,0.5A,±25%,0805,FB0805-601 3
24040051 Inductor 1n8,+/-0.3nH,LQG15HS1N8S02D,Murata 1
24040052 Inductor AN-I4041,SWF2012CF-100K,10uH,±10%, 1
14010077 NPN Transistor MMBT3904LT1,SOT23,ONSEMI 3
14020070 PNP Transistor MMBT3906LT1,SOT23,ONSEMI 1
14040868 IC IS24C08A-2ZI,TSSOP8,ISSI 1
14040660 IC LM358D SO-8 ON 3
14040869 IC LM4889MA,SOP-8,NS 1
14040835 IC ELM88331BA-S,(3.3V) SOT23 1
14040870 IC IS1636N,ISSC 1
18010152 Diode BAT54CLT1G,SOT-23,ON 1
18030053 Diode DO-214AC,RS1G,1A/400V(GENERAL SEMI) 1
19060001 Fuse 3A,1206 1
25020030 Crystal GQC12-R16M000B09,16MHz,SMD3.2*2.5,4PAD 1
13010080 Power adaptor AN-T10084,IN90~260VAC,OUT5VDC1A,UK 1

iSP0A BOM
13010081 Power adaptor AN-T10085,IN90~260VAC,OUT5VDC1A,EU 1
13010082 Power adaptor AN-T10086,YLS1110027,100-240VAC,OUT:5VDC/1A,UL 1
13010083 Power adaptor AN-T10087,IN90~260VAC,5VDC1A, JAPAN 1
13010084 Power adaptor AN-T10088,IN90~260VAC,5VDC1A,长1.5M，AU 1
ER000372 RoHS Packaging:ISP0A ISP0A 1
22010653 Quickstart ISP0A, Quickstart 1
22010588 Safety Manual ION Safety Manual,V14.4 1
90040911 Barcode Sticker ISP0A, 38*26mm 3
90021067 S/N Sticker ISP0A, 64*13mm 5
23150006 Pulp 242.5*162.7*80mm,T=2.0mm,V1.0 1
23090392 Giftbox 213*152*54mm,V1.0 1
23100241 Inner carton 270*183*182mm,T=3.0mm,V1.1 0.5
23031007 Master carton A=B,355*227*177mm 0.125