IPC 2000 User manual

Installation Hotline • 866.EZINPRO
Inprocorp.com • 800.222.5556 • 262.679.9010
World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA
Installation Instructions
2000/2000W/G2-2000 Handrail
Please read all instructions before installing
handrail.
SECTION VIEW
Safety Glasses, Tape Measure, 3/8”socket for machine screw hex bolt, 7/16” socket for wood screw
hex bolt Level, Power Drill, Drill Bits - 1/4”masonry (concrete/concrete block), Power Miter Saw, 1O”
Blade with 60-80 Carbide Tipped Teeth
Recommended tools
Important
1. Acclimate materials 24 hrs
before installation. Maintain
temperature controlled
environment after installation
2. Install in accordance with
manufacturer’s installation
instructions. Failure to do so
will void the warranty.
Installation tips
1. Cut covers up to 1/16”(1.6mm)
longer to ensure a tight t.
2. Lubricate blades when cutting
aluminum to reduce burrs.
IPC.335/REV.10
1 1/2"
[38mm] 2 1/4"
[57mm]
1 1/4"
[32mm]
3 3/4"
[95mm]
1/4" NUT AND
LOCK-WASHER
1/4 - 20 X 3"
HEX HEAD
SCREW W/
PHILLIPS
HEAD SLOT
STAINLESS
STEEL
MOUNTING
BRACKET
CONTINUOUS
ALUMINUM
RETAINER
.080" [2mm]
VINYL
COVER
.080"[2mm]
4 5/8"
[118mm]
CONVENTIONAL
STEEL STUD
(BY OTHERS)
HANDRAIL HEIGHT
PER LOCAL CODE
MOUNTING
BRACKET
1 1/2"
[38mm]
2 1/4"
[57mm]
VINYL COVER
.080"
CONTINUOUS
ALUMINUM
RETAINER
.080"
1/4 -20 x 5"
HEX HEAD
SCREW
W/PHILLIPS
HEAD SLOT [25mm]
1 1/4"
[32mm]
3 3/4"
[95mm]
1 1/8" SLOTTED
PAN HEAD SCREW
W/SERRATED
FLANGE NUT
[2mm]
1"
[2mm]
2 13/16"
[72mm]
CONVENTIONAL
STEEL STUD
(BY OTHERS)
HANDRAIL HEIGHT
PER LOCAL CODE

Installation Hotline • 866.EZINPRO
Inprocorp.com • 800.222.5556 • 262.679.9010
World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA
Installation Instructions
2000/2000W/G2-2000 Handrail
Please read all instructions before installing
handrail.
Components and fasteners
Wall Condion
Specified Fasteners
Inpro Part #
Steel Stud/Gypsum Wall
1/4-20 x 5” Phillips hex head Bolt with toggle wing and lock washer
HWK-909D
Concrete/Concrete Block
1/4-20 x 5” Phillips hex head bolt with lead anchor and lock washer
HWK-909C
Wood Stud/Gypsum Wall
1/4” x 5” Hex Head Wood Screw and lock washer
HWK-909W
801OW801OW
909OW-HWK
1/4” x 5” Hex Head Wood Screw and lock washer
Wood Stud or Wood Backer/Gypsum Wall (OSHPD)
Concrete/Concrete Block (OSHPD)
1/4” x 4” Torx Hex Washer Head Screw (HilKwik-Con II) and lock washer
HWK-909OC
Steel Stud or Metal Backer/Drywall (OSHPD)
20 x 5” Phillips hex head Bolt with lock washer and 1/4” HilToggler
1/4-
HWK-909OD
HW69#14 X 4” Indented hex washer, zink-plated TEK SCREW16 gauge steel Backer/Gypsum wall
Wood Stud/Gyspum Wall
1/4" x 3" Hex head wood screw and lock washer
HWK-40001SSW
Steel Stud/Gypsum Wall
1/4-20 x 3” Phillips hex head Bolt with toggle wing and lock washer
HWK-40001SSD
Concrete/Concrete Block
1/4-20 x 3” Phillips hex head bolt with lead anchor and lock washer
HWK-4001SSC
2000A
CONTINUOUS
ALUMINUM RETAINER
2001
MOUNTING BRACKET
2004
INSIDE/OUTSIDE
CORNER
2005
BOTTOM OF RETURN
2003
RIGHT RETURN
2002
LEFT RETURN
906
SPLICE
2000V
COVER
LOCK WASHER
SPRING REGULAR
1/4"
FLANGED SCREW
HEX NUT
1/4-20
PAN HEAD BOLT
1 1/8” SLOTTED
2001SS
MOUNTING BRACKET
2000HR REVEAL
STANDARD ON
2000W, G2-2000
2004135
INSIDE/OUTSIDE
CORNER

Installation Hotline • 866.EZINPRO
Inprocorp.com • 800.222.5556 • 262.679.9010
World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA
Installation Instructions
2000/2000W/G2-2000 Handrail
Please read all instructions before installing
handrail.
FIELD DIMENSION
(TYPICAL ALL WALLS)
6"
152.4mm
3 3/4"
95.3mm
1 1/2"
38.1mm
32"
[812.8mm]
MAX
BRACKETS
ON CENTER
3 3/4"
95.2 mm
DISTANCE
TO BE DETERMINED
BY INSTALLER
4"
101.6 mm
4"
109.2mm
MAX FIRST
BRACKET LOCATION
FROM WALL
INSIDE CORNER
OUTSIDE CORNER
RETURN
2 OPTIONS FOR
MOUNTING
REVEAL
SPLICE
Layout view
DISTANCE
TO BE DETERMINED
BY INSTALLER
(TYPICAL)

Installation Hotline • 866.EZINPRO
Inprocorp.com • 800.222.5556 • 262.679.9010
World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA
Installation Instructions
2000/2000W/G2-2000 Handrail
Please read all instructions before installing
handrail.
Exploded view assembly
2002
RETURN
LEFT
2003
RETURN
RIGHT
2001
MOUNTING BRACKET
2004
INSIDE/OUTSIDE
CORNER
HANDRAIL SPLICE
1/4-20 FLANGE
NUT
1/4-20X1"
SLOTTED PAN
HEAD BOLT
1/4-20X5"
PHILLIPS HEX
HEAD TOGGLE
BOLT
1/4” TOGGLE
2000 VINYL
COVER
2000 CONTINUOUS
ALUMINUM RETAINER
2001SS
MOUNTING BRACKET
2000HR
REVEAL
1/4-20X3"
PHILLIPS HEX
HEAD TOGGLE
BOLT

Installation Hotline • 866.EZINPRO
Inprocorp.com • 800.222.5556 • 262.679.9010
World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA
Installation Instructions
2000/2000W/G2-2000 Handrail
Please read all instructions before installing
handrail.
LEFT RETURN
(3 15 /16" [99mm] ALLOWANCE)
RETAINER
BUTT JOINT
HANDRAIL
SPLICE
RIGHT RETURN
(3 15
/
16" [99mm] ALLOWANCE)
INSIDE/OUTSIDE CORNER, 90º
(5 3/8" [136mm] ALLOWANCE FOR INSIDE C
ORNER)
(1/4" [6mm] ALLOWANCE FOR OUTSIDE CORNER)
INSIDE/OUTSIDE
CORNER, 135º
(2 3/8" [62mm] ALLOWANCE FOR INSIDE CORNER)
1/4" [6mm] ALLOWANCE FOR OUTSIDE CORNER)
BOTTOM
PLATE
(Included with left return)
BOTTOM PLATE
(Included with right return)
CONTINUOUS
ALUMINUM RETAINER
.080" [2mm]
FIG. 1
FIG. 2
2. Drill holes in centerline of aluminum retainer
for brackets, returns and corners using 1/4"
(6mm) drill bit. Attach returns, inside corners
and outside corners to retainer leaving a 1/16"
(1.5mm)gap between returns/corners and
retainer to allow for adjustment. See Figure 2.
a. Plastic Brackets - Attach brackets to retainer.
See Figure 2a.
b. Stainless Steel Brackets - Slip stainless steel
cover over post. Insert post through retainer
hole and attach. See Figure 2b.
DRILL 4" [102mm] FROM EACH END
FOR BRACKETS
SPACE HOLES
A MAXIMUM OF
EVERY 32" [812mm]
FOR BRACKETS
DRILL 1/2" [13mm]
FROM
EACH END
FOR RETURNS
AND CORNERS
LEFT
RE
TURN
INSIDE/OUTSIDE
CORNER
11/8" SLOTTED
PAN HEAD
BOLY ASSEMBLY
11/8"SLOTTED
PAN HEAD BOLT
ASSEMBLY
MOUNTING
BRACKET
1
/ 4 ” SERRATED
FLANGE
HEX NUT
STAINLESS STEEL
BRA
CKET ASSEMBLY
1/4” SERRATED
FLANGE
HEX NUT
FIG. 2A
FIG. 2b
1. Cut aluminum retainer to desired length,
leaving allowance for returns, outside corners
and inside corners. See Figure 1.

Installation Hotline • 866.EZINPRO
Inprocorp.com • 800.222.5556 • 262.679.9010
World Headquarters S80 W18766 Apollo Drive, Muskego, WI 53150 USA
Installation Instructions
2000/2000W/G2-2000 Handrail
Please read all instructions before installing
handrail.
3. Position retainer against wall at desired
height. Level and mark bracket holes
on wall. Drill marked holes with 3/4"
(19mm) drill bit for toggle bolts (drywall
installation) or 1/2" (13mm) drill bit for
lead anchor (concrete wall installation).
Loosely attach mounting bolts to the
brackets. Mount on wall, level retainer and
tighten screws to secure.
See Figure 3.
NOTE: For stainless steel bracket, snap
cover over mounting base when retainer is
secure. See Figure 3a.
FIG. 3
FIG. 4
4. Cut cover to length between returns and/
or corners. (Note: Trim factory edges
square before installation). Position cover
on retainer and adjust returns and/or
corners for a tight fit. Starting at one end
and work to the other end by pushing the
cover onto the retainer until it is securely
in place. See Figure 4.
NOTE: Returns should be secured to the
wall. Remove bottom plate and fasten
installer supplied screws through hole
located in the return. Reattach bottom
plate. See Figure 5.
1
/
4
-20 x 5"
HEX HEAD SCREW
W/PHILLIPS HEAD SLOT
MOLDED
MOUNTING
BRACKET
LEFT RETURN
INSIDE/OUTSIDE
CORNER, 90º
COVER
.080"
1
5/8" BUGLE HEAD
DRYWALL SCREW
(INSTALLER
SUPPLIED)
BOTTOM
PLATE
(Included with
left return)
FIG. 5
STAINLESS
STEEL
BRACKET
ASSEMBLY
1
/
4
-20 x 3" HEX HEAD SCREW
W/PHILLIPS HEAD SLOT
FIG. 3a