IPG Interpack USC 2024-BB 3 User manual

USC 2024-BB 3”
Uniform Semi-Automatic Case Sealer
For Machines Starting With Serial Number TM-XX X XXX
For all other serial numbers, contact Customer Service @ 800-474-8273 (Menu #3)
This manual also available at www.Intertapepolymer.com
Intertape Polymer Group © 2021

USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Table of Contents
i
Table of Contents
Chapter Title Page
1GENERAL INFORMATION....................................................................................................1-1
1.1 Revision Control....................................................................................................................... 1-1
1.2 Technical Support.................................................................................................................... 1-1
1.3 Replacement Parts .................................................................................................................. 1-1
1.4Field Service Assistance.......................................................................................................... 1-2
1.5 Warranty .................................................................................................................................. 1-2
1.6 Description of USC 2024-BB 3" Uniform Semi-Automatic Case Sealer.................................. 1-4
1.7 Optional Equipment ................................................................................................................. 1-5
2 IMPORTANT SAFEGUARDS.................................................................................... 2-1
2.1 Safety Labels .......................................................................................................................... 2-1
2.2 Safety Label Placement.......................................................................................................... 2-2
2.3 Safety Label Descriptions....................................................................................................... 2-3
2.4 Explanation of Signal Word Consequences ........................................................................... 2-5
2.5 Operator Skill Level Descriptions............................................................................................ 2-6
2.5.1 Skill “A” Machine Operator .................................................................................................. 2-6
2.5.2 Skill “B” Mechanical Maintenance Technician..................................................................... 2-6
2.5.3 Skill “C” Electrical Maintenance Technician ........................................................................ 2-6
2.5.4 Skill “D” Manufacturer’s Technician..................................................................................... 2-6
3SPECIFICATIONS..................................................................................................... 3-1
3.1 Machine Dimensions .............................................................................................................. 3-1
3.2 Machine Components............................................................................................................. 3-2
3.3 Machine Operating Conditions ............................................................................................... 3-3
3.3.1 Power Requirements........................................................................................................... 3-3
3.3.2 Operating Speed ................................................................................................................. 3-3
3.3.3 Tape Specifications ............................................................................................................. 3-3
3.3.4 Case Specifications............................................................................................................. 3-3
3.3.5 Case Processing Stability.................................................................................................... 3-4
4SET-UP PROCEDURES........................................................................................... 4-1
4.1 Receiving and Handling.......................................................................................................... 4-1
4.2 Caster Installation (If Purchased) .......................................................................................... 4-2
4.3 Machine Height Adjustment.................................................................................................... 4-3
4.4 Installation of Interpack Brand In-Feed and Roller Tables (If Purchased) ............................. 4-4
4.5 Installation of External In-Feed and Exit Conveyors............................................................... 4-5

Table of Contents USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER
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Chapter Title Page
4.6 Machine Final Assembly......................................................................................................... 4-6
4.7Connecting Utilities................................................................................................................. 4-7
4.7.1 Electrical Utilities ................................................................................................................. 4-7
4.8Relocation of Operator Controls ............................................................................................. 4-8
4.9Removing Tape Heads Prior to Tape Loading ........................................................................ 4-9
4.9.1 Removing Upper Tape Head............................................................................................... 4-9
4.9.2 Removing Lower Tape Head............................................................................................... 4-9
4.10 Tape Loading......................................................................................................................... 4-10
4.11 Tape Threading Preparation.................................................................................................. 4-11
4.12 Tape Threading...................................................................................................................... 4-12
4.13 Reinstalling Tape Heads........................................................................................................ 4-13
5OPERATING INSTRUCTIONS............................................................................... 5-1
5.1Initial Condition ....................................................................................................................... 5-1
5.2Preparing Case to be Processed............................................................................................ 5-2
5.2.1 Flap Folding......................................................................................................................... 5-2
5.2.2 Overfills and Void Fills......................................................................................................... 5-2
5.3Case Adjustment..................................................................................................................... 5-3
5.3.1 Height Adjustment ............................................................................................................... 5-3
5.3.2 Width Adjustment ................................................................................................................ 5-4
5.3.3 Top Squeezer Adjustment................................................................................................... 5-4
5.4Power ON ............................................................................................................................... 5-5
5.5Review of Case Processing.................................................................................................... 5-5
6 TROUBLESHOOTING .............................................................................................. 6-1
7 PREVENTIVE MAINTENANCE................................................................................. 7-1
7.1 Machine Preventive Maintenance........................................................................................... 7-1
7.2 Cleaning the Machine............................................................................................................. 7-3
7.2.1 Side Belt Drive Base........................................................................................................... 7-3
7.2.2Column Screw .................................................................................................................... 7-3
7.2.3Width Adjustment Screw .................................................................................................... 7-3
7.3 Lubricating the Machine.......................................................................................................... 7-4
7.3.1 Column Screw .................................................................................................................... 7-4

USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Table of Contents
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List of Figures
Figure Name Page
Figure 1-1 USC 2024-BB 3" Uniform Semi-Automatic Case Sealer............................................................ 1-4
Figure 1-2 Optional Equipment .................................................................................................................... 1-5
Figure 2-1 Safety Label Placement............................................................................................................. 2-2
Figure 3-1 Machine Dimensions.................................................................................................................. 3-1
Figure 3-2 Machine Components................................................................................................................ 3-2
Figure 4-1 Receiving and Handling............................................................................................................. 4-1
Figure 4-2 Caster Installation ...................................................................................................................... 4-2
Figure 4-3 Machine Height Adjustment....................................................................................................... 4-3
Figure 4-4 In-Feed and Exit Roller Tables .................................................................................................. 4-4
Figure 4-5 Installing In-Feed and Exit Conveyors....................................................................................... 4-5
Figure 4-6 Machine Final Assembly............................................................................................................ 4-6
Figure 4-7 Electrical Utilities........................................................................................................................ 4-7
Figure 4-8 Re-Locating Adjustment Handle ................................................................................................ 4-8
Figure 4-9 Removing Upper Tape Head ..................................................................................................... 4-9
Figure 4-10 Tape Loading ............................................................................................................................ 4-10
Figure 4-11 Tape Threading Preparation.................................................................................................... 4-11
Figure 4-12 Tape Threading........................................................................................................................ 4-12
Figure 4-13 Reinstalling Tape Heads.......................................................................................................... 4-13
Figure 5-1 Initial Condition........................................................................................................................... 5-1
Figure 5-2 Fold Minor Flaps ........................................................................................................................ 5-2
Figure 5-3 Fold Major Flaps ........................................................................................................................ 5-2
Figure 5-4 Overfill........................................................................................................................................ 5-2
Figure 5-5 Void Fill....................................................................................................................................... 5-2
Figure 5-6 Case Height Adjustment ............................................................................................................ 5-3
Figure 5-7 Case Width Adjustment.............................................................................................................. 5-4
Figure 5-8 Top Squeezer Adjustment ......................................................................................................... 5-4
Figure 5-9 Power ON................................................................................................................................... 5-5

Table of Contents USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER
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Figure Name Page
Figure 7-1 Cleaning the Machine ................................................................................................................. 7-3
Figure 7-2 Lubricating the Machine.............................................................................................................. 7-4
List of Tables
Table Name Page
Table 1-1 Replacement Parts...................................................................................................................... 1-1
Table 2-1 Operators Skill Level .................................................................................................................. 2-6
Table 3-1 Case Sizes.................................................................................................................................. 3-4
Table 7-1 Machine Preventative Maintenance Chart.................................................................................. 7-1
Table 7-2 Tape Head Preventative Maintenance Chart.............................................................................. 7-2

USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER General Information
1-1
Chapter 1
GENERAL INFORMATION
1.1 REVISION CONTROL
REV00................................................................................................................................................................Initial Release
1.2 TECHNICAL SUPPORT
This is the Interpack Model USC 2024-BB 3” Uniform Semi-Automatic Case Sealer you ordered. It has been set up
and tested in our factory with Intertape manufactured pressure sensitive tapes. If any problems occur when setting
up or operating this equipment, please contact the authorized distributor from where you purchased this item.
If contact with the authorized distributor is not possible, Interpack Technical Support is available. Should the need
to contact Interpack Technical Support arise, please have the Case Sealer model number and serial number on
hand. This information can be found on the nameplate of the side panel of the machine. Interpack Technical
Support is available during normal business hours (Eastern Time).
•PHONE: [phone] x101
If you have a technical question that does not require an immediate response, you may contact Interpack by fax.
•FAX: [phone]
Technical support may also be contacted via email at the address below:
•EMAIL: [e-mail]
1.3 REPLACEMENT PARTS
This Machine Is Designed To Provide Years Of Trouble Free Operation. However, Maintaining A Small Inventory
Of Spare Parts Assures Minimum Downtime In The Event Of A Problem. We Recommend That You Stock The
Following Spare Parts.
DESCRIPTION
ITEM NUMBER
RECOMMENDED QUANTITY
3 in. Drive Belts
UPM5769
2
Drive Motor
UPM5770
1
Crank Handle
UPM5730
1
E-Stop Button
UPM3892
1
Start Button
UPM5734
1
Top Squeezer Wheel
UPM5814
2
Table 1-1 Replacement Parts

General Information USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER
1-2
Replacement Parts
Order parts by item number, part description, and quantity required. Replacement parts are available from your
authorized Interpack distributor exclusively.
Should you require assistance selecting the correct part, you may call:
Intertape Polymer Group
Interpack Machinery
9940 Currie Davis Drive, Suite 23B
Tampa, FL, 33619
Tel: [phone], Option 3
Fax: [phone]
MODEL:
SERIAL NUMBER:
DISTRIBUTOR PURCHASED FROM:
DATE OF PURCHASE:
1.4 FIELD SERVICE ASSISTANCE
This machine is designed to provide years of trouble-free operation. If any problems arise with this machine during
the normal course of operation, your properly trained and qualified internal service personnel should be able to
repair any issues after consulting Chapter 6, Troubleshooting.
Service support is available from your authorized Interpack distributor at additional cost if the problem cannot be
remedied after consulting the Troubleshooting chapter of this manual.
1.5 WARRANTY
EQUIPMENT WARRANTY AND LIMITED REMEDY: The following warranty is made in lieu of all other warranties,
express or implied, including but not limited to the implied warranty of merchantability, the implied warranty of
fitness for a particular purpose, and any implied warranty arising out of a course of dealing, a custom or usage
of trade:
Intertape sells its Interpack Tape Heads, Case Tapers, and Case Erectors with the following warranties:
1. The HSD® 2000 ET II Tape Heads' knife blades, springs and wipe down rollers will be free from all defects
for a period of ninety (90) days.
2. All other HSD® 2000 ET II Tape Head parts will be free from all defects for one (1) year after delivery.
3. Water Activated Tape Head blades will be free from defects for ninety (90) days after delivery.
4. Drive Belts will be free from defects for ninety (90) days after delivery.
5. The Gear Motors will be free from defects for one (1) year after delivery.
6. All other components for Case Tapers and Case Erectors will be free from defects for one (1) year
after delivery.

USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER General Information
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If any part is proven defective within its warranty period, then the exclusive remedy and Intertape’s and the seller's
sole obligation shall be, at Intertape’s option, to repair or replace the part, provided the defective part is returned
immediately to Intertape’s factory or an authorized service station designated by Intertape.
A part will be presumed to have become defective after its warranty period unless the part is received or Intertape
is notified of the problem no later than five (5) calendar days after the warranty period.
If Intertape is unable to repair or replace the part within a reasonable time, then Intertape, at its option, will replace
the equipment or refund the purchase price. Intertape shall have no obligation to install the repaired or
replacement part.
Intertape shall have no obligation to provide or pay for the labor required to install the repaired or replacement part.
Intertape shall have no obligation to repair or replace (1) those parts failing due to: operator misuse, carelessness,
or due to any accidental cause other than equipment failure, or (2) parts.
1. Failure or damage is due to misapplication, lack of proper maintenance, abuse, improper installation
or abnormal conditions such as temperature, moisture, dirt or corrosive matter, etc.
2. Failure due to inadequate cleaning, improper operating environment, improper utilities or operator
error.
3. Failure due to operations above the rated capacities, or in any other improper manner, either
intentional or otherwise.
4. Failure is due to equipment, which has been altered by anyone other than an authorized
representative of Intertape Polymer Group.
5. Failure is due to an attempt by the purchaser to correct alleged defective equipment. In this event
the purchaser is responsible for all expenses incurred.
LIMITATION OF LIABILITY: Intertape and seller shall not be liable for direct, indirect, special, incidental or
consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or any
other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only
by written agreement signed by authorized officers of Intertape and seller.

General Information USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER
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1.6 DESCRIPTION OF USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE
SEALER
This machine is designed to provide years of trouble free operation. If any problems arise with this machine during
the normal course of operation, your properly trained and qualified internal service personnel should be able to
repair any issues after consulting the Troubleshooting section of this manual.
Figure 1-1 USC 2024-BB 3” Uniform Semi-Automatic Case Sealer
The Interpack USC 2024-BB 3” Uniform Semi-Automatic Case Sealer with HSD® 2000 ET II Tape Heads is
designed to apply Intertape brand pressure sensitive case sealing tape to the top and bottom center seam of
regular slotted corrugated cases. The USC 2024-BB 3” Uniform Semi-Automatic Case Sealer is manually
adjustable to a wide range of case sizes (refer to Case Specifications, page 3-3). Multi-Wheel Top Squeezers
compress the top major flaps ensuring superior seal. The USC 2024-BB 3” Uniform Semi-Automatic Case Sealer
features reversible operator controls to facilitate its adaptation into an existing conveyor line.

USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER General Information
1-5
1.7 OPTIONAL EQUIPMENT
Figure 1-2 Optional Equipment

General Information USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER
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USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Important Safeguards
2-1
Chapter 2
IMPORTANT SAFEGUARDS
2.1 SAFETY LABELS
There is a number of safety labels used on the USC 2024-BB 3” Uniform Semi-Automatic Case Sealer. These
labels are placed at different locations on the machine to warn operators and service personnel of possible
dangers (refer to Figure 2-1). Please read the labels on the machine and the following safety precautions before
using the machine.
✓Read this manual for other important safety operating and service information.
✓Only trained personnel are to operate machine.
✓Only fully qualified technicians are to service this machine.
✓Wear safety glasses.
✓Shut off power to machine before adjusting machine or loading & threading tape heads.
✓Disconnect electrical power and compressed air (where applicable) before servicing.
✓Follow Lock Out/Tag Out Procedures BEFORE servicing any machinery.
✓All covers and guards must be in place before operating.
✓Stay clear of moving parts which can shear and cut.
✓Never operate the Tape Heads with the Knife Guard removed.
Note: Should any of the safety labels placed on the Case Sealer be damaged or destroyed,
replacements are available through your distributor.

Important Safeguards USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER
2-2
2.2 SAFETY LABEL PLACEMENT
Figure 2-1 Safety Label Placement

USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Important Safeguards
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2.3 SAFETY LABEL DESCRIPTIONS
There Are A Number Of Safety Labels Used On Intertape Case Sealers.
The label shown is affixed to the upper tape
head assembly on both sides of the machine.
It warns operators and service personnel of the
presence of the cutting blade that may not be
visible. Caution should be exercised when
approaching this area.
The label shown alerts the operator of a
potential pinch point when a case processes
through the machine. Caution should be
exercised when approaching this area.
The label shown is affixed to the top squeezer
assembly brackets on either side of the
machine. They warn the operator of a potential
pinch point between the top of the case and the
top squeezer rollers.
Keep hand away from this area when
processing a case.
The label shown is affixed to the electrical
control box. The label warns the service
personnel to unplug the power supply before
attempting any service work on the case
sealer.

Important Safeguards USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER
2-4
The label shown is affixed on the side of the
column. This label provides convenient safety
instructions for the operator and service
personnel in the operation of the Intertape
Case Sealing Equipment.
Note: Should any of the safety labels placed on the Case Sealer be damaged or destroyed, replacements
are available through your distributor.

USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Important Safeguards
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2.4 EXPLANATION OF SIGNAL WORD CONSEQUENCES
WARNING: Indicates a potentially hazardous situation that, if not avoided, could
result in death or serious injury or property damage.
CAUTION: Indicates a potentially hazardous situation that, if not avoided, could
result in minor or moderate injury or property damage.
WARNING
•To reduce the risk associated with mechanical, pneumatic, and electrical hazards:
a. Read, understand, and follow all safety and operating instructions before operating or servicing
the case sealer.
b. Allow only properly trained and qualified personnel to operate and service this equipment.
•To reduce the risk associated with pinches, entanglement, and hazardous voltage:
Turn electrical supply off and disconnect before performing any adjustments, maintenance, or
servicing of the machine or taping heads.
•To reduce the risk associated with pinches and entanglement hazards:
a. Do not leave the machine running while unattended.
b. Turn the machine off when not in use.
c. Never attempt to work on any part of the machine, load tape, or remove jammed boxes from the
machine while the machine is running.
•To reduce the risk associated with hazardous voltage:
Position electrical cord away from foot and vehicle traffic.
•To reduce the risk associated with sharp blade hazards:
Keep hands and fingers away from tape cutoff blades. Blades are extremely sharp.
•To reduce the risk associated with fire and explosion hazards:
Do not operate this equipment in potentially flammable/explosive environments.
•To reduce the risk associated with muscle strain:
a. Use the appropriate rigging and material handling equipment when lifting or repositioning this
equipment.
b. Use proper body mechanics when removing or installing taping heads that are moderately heavy
or may be considered awkward to lift.
CAUTION
•To reduce the risk associated with pinch hazards:
a. Keep hands clear of the upper head support assembly as boxes are transported through the
machine.
b. Keep hands, hair, loose clothing, and jewelry away from box compression rollers.
c. Always feed boxes into the machine by pushing only from the end of the box.
d. Keep hands, hair, loose clothing, and jewelry away from moving belts and taping heads.

Important Safeguards USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER
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2.5 OPERATOR SKILL LEVEL DESCRIPTIONS
Important: The area supervisor must ensure that the operator has been properly trained on all machine
functions before operating the machine.
2.5.1 Skill “A” Machine Operator
This operator is trained to use the machine with the machine controls. This operator can feed cases into the
machine, make adjustments for different case sizes, change tapes, and start/stop, and re-start production.
2.5.2 Skill “B” Mechanical Maintenance Technician
This technician is trained to use the machine as the machine operator, and is able to work with the safety
protection disconnected, check and adjust mechanical components, perform maintenance operations, and
repair the machine. He is not allowed to work on live electrical components.
2.5.3 Skill “C” Electrical Maintenance Technician
This technician is trained to use the machine as the machine operator, and is able to work with the safety
protection disconnected, check and adjust mechanical components, perform maintenance operations, and
repair the machine. He is allowed to work on live electrical panels, terminal blocks, and control equipment.
2.5.4 Skill “D” Manufacturer’s Technician
Skilled technician sent by the manufacturer, or its agent, to perform complex repairs or modifications, when
agreed to by the customer.
Operation
Machine Condition
Operator Skill
Level
Number of
Operators
Machine Installation & Set-Up
Running with Safety Protections
Disabled
B & C
2
Adjusting Case Size
Stopped by Pressing the
Emergency Stop (E-Stop) Button
A
1
Tape Roll Replacement
Stopped by Pressing the
Emergency Stop (E-Stop) Button
A
1
Blade Replacement
Electrical Power Disconnected
B
1
Drive Belt Replacement
Electrical Power Disconnected
B
1
Ordinary Maintenance
Electrical Power Disconnected
B
1
Extraordinary Mechanical
Maintenance
Running with Safety Protections
Disabled
D
1
Extraordinary Electrical
Maintenance
Running with Safety Protections
Disabled
C
1
Table 2-1 Operators Skill Level

USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Important Safeguards
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Notes

Important Safeguards USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER
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USC 2024-BB 3” UNIFORM SEMI-AUTOMATIC CASE SEALER Specifications
3-1
Chapter 3
SPECIFICATIONS
3.1 MACHINE DIMENSIONS
Figure 3-1 Machine Dimensions