IR Ingersoll Rand ARO User manual

47523334001
Edition A
October 2014
Save These Instructions
User Manual
User Manual
EN
Controller for Air Operated Pumps
ZH 产品信息KO ㇠㟝㣄G㉘⮹㉐

2 47523334001_edA
1
DIN
(M8)
(M8)
(M12)

47523334001_edA 3
A = 20" (510 mm)
B = 14.5" (370 mm)
C = 4" (100 mm)
D = 2" (50 mm)
E = 5" (130 mm)
F = 12" (310 mm)
G = 5.9" (150 mm)
A
B
F
G
2
A
C
B
D
E
C

4 47523334001_edA
0.4 lb
(170 g)
0.67”
(17 mm)
2.93”
(74.5 mm)
M4 (#8)
x6
3
2.93”
(74.5 mm)

47523334001_edA 5
TB1
USB 1
0V
+ 24 V
LED1
RS485
+ -
0V
1TB3 1TB4
K1
1TB7 15
1TB9 1TB10
1TB5 1TB6
K2
1TB8 15
1TB11 1TB12
6
1TB2
9
4

6 47523334001_edA
DIN
(M8)
(M8)
(M12)
6
7
4
5

47523334001_edA 7
Batch A Batch B
6
Alarm Output
COM N.O.
TB4
Digital Output
+24EN GND
12
TB3
DI 1 GND DI 2 GND DI 3 GND + 24 DI 4 GND + 24 DI 5 GND + 24 DI 6 GND
3 4 5678910 11 12 13 14 15
Digital Input
TB7
4-20 mA Input
+ 24 AI 1 GND + 24 AI 2 GND
1 2 3 4 56
TB9
4-20 mA Output
AO 1 GND
TB10
12
12
12
9

8 47523334001_edA
Batch A Batch B
7
Alarm Output
COM N.O.
TB4
Digital Output
+24EN GND
12
TB3
DI 1 GND DI 2 GND DI 3 GND + 24 DI 4 GND + 24 DI 5 GND + 24 DI 6 GND
3 4 5678910 11 12 13 14 15
Digital Input
TB7
4-20 mA Input
+ 24 AI 1 GND + 24 AI 2 GND
123 4 56
TB9
4-20 mA Output
AO 1 GND
TB10
12
12
12

47523334001_edA 9
9
V1.0
→
V2.0
24 VDC
USB
Power In Emergency
Stop
GND + + +
12
RS485
2 3
+24EN +24
12
TB2
+24 GND
12
TB1
COM Port
DIN
(M8)
(M8)
(M12)
8

10 47523334001_edA
=0.24" - 0.47" (6 - 12 mm)
<0.24" (6 mm)
11
12
12
13
10

47523334001_edA 11
=
14
14
11
12

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13

47523334001_edA 13
P
TYPE 4X
TYPE 4X 14

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15
16

47523334001_edA 15
00:00:02
1
2
3
18
17

16 47523334001_edA
?
?
P
{
1
2
P
19
1
1
2

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13
14
15
98 10
1
2
3
4
5
6711 12
20
English 中文한국어1 Power 功率놹낅
2 Start / Pause 开始/暂停겑녆넱겑뇊덵
3 Stop 停止뇊덵
4 Left / Decrease 左 / 降低뉁驣띉韥
5 Enter Enter(QWHU
6 Next / Down 下一个 / 向下鲙넁껹ꅍꈑ
7 Right / Increase 右/提高끥꿡ꍡ韥
8 Previous / Up 上一个 / 向上넩놹낹ꈑ
9 Navigate to Home 导航至主页뿽냱ꈑ
10 Navigate to Previous 导航至上一页넩놹냱ꈑ
11 Numerical Keypad 数字键盘ꯠ녅볅
12 Back Space 退位键ꗦ걙뵍넩걙
13 Buzzer Mute 蜂鸣器静音덹鶎
14 Pump Selection 泵选择뵁뺹꫕몒
15 Quick Start 快速启动ꠕꌭ겑녆

18 47523334001_edA
1
4
7
6
3
2
5
21
English 中文한국어1 Current Screen
Icon 当前屏幕图标뾹녡쀉ꐩ껹넩뤍
2 Available Choices 可用选项꫕몒閵鱚뼢ꑞ
3 Alarm Present
Icon 警报出现图标陲ꚩ븑겑껹넩뤍
4 Pump Number
Selected 已选泵编号꫕몒뼑뵁뺹꘽뿭
5 Pump Status 泵状态뵁뺹ꩶ몑
6 Currently Select-
ed Choice 当前选定的选项뾹녡꫕몒鷑뼢ꑞ
7 Current Screen
Name 当前屏幕名称뾹녡쀉ꐩ넩ꌹ

47523334001_edA EN-2
EN
1. Setup
The Setup menu features a number of options to modify the controller’s general behavior (General Setup), program specic pump run modes
(Run Setup), and specify general pump behaviours (Pump Setup).
The Setup menu is password protected. To exit the password-protected menu, press“NAVIGATE TO PREVIOUS” enough times to exit the Setup
menu; press “NAVIGATE TO HOME”, or leave the controller unattended. After 10 minutes of no key strokes on the keyboard the controller will
automatically exit the password protected menu. If the screen shows a pump that is running, the screen will change to the equivalent running
mode screen outside the password-protected menu. In all other cases, the controller will exit to the Home screen.
On the Home screen, select “Setup”and then press ENTER.
On the “Setup”screen, press ENTER type the password: 27632, and then press ENTER again.
When the correct password is entered the Setup screen is displayed.
If a wrong password is typed, an alert message is displayed. Select “Password”, press ENTER and type the correct
password.
a. General Set up
Select “General Setup”and then ENTER.
To change the display language, select “Language” and then press ENTER.
Select the desired language and then press ENTER.
Press“NAVIGATE TO PREVIOUS”button to go back to the Setup screen.
To change the unit of measure, select “Units” and then press ENTER.
Select the desired unit of measure and then press ENTER.
If other than “Cycles” is selected, the calibration process needs to be followed. See section to 1.c.iii.
Note: The default unit of measure is cycles per minute.
To adjust the screen contrast, select“Contrast” and then press ENTER.
Use the LEFT and RIGHT keys to adjust the contrast as desired and then press ENTER.
Note: The screen contrast may vary with ambient temperature.

EN-3 47523334001_edA
EN
To verify the current software version select “About”.
The currently running software version is displayed.
To exit, press“NAVIGATE TO PREVIOUS“ to return to the previous menu, or“NAVIGATE TO HOME”to return to the
home screen.
b. Run Setup
The Run Setup menus allow the user to set the parameters that will regulate the behavior of the pump for each run mode.
From the setup screen, select “Run Setup” and then press ENTER.
The Run Setup screen is displayed.
The ARO Controller can run each pump in one of three possible modes:
a. Batch mode
b. Proportional mode
c. Manual mode
Select the desired mode to program and then press ENTER. For an explanation of these three modes, see
sections 1.b.i through 1.b.iii.
i. Batch Mode
Batch mode allows dispensing a precise amount of uid, at a specied ow or cycle rate. Each pump can be programmed to perform up to two
independent batch sequences, named A and B.
If batch mode is selected, two dierent batch programs can be entered. Select the desired batch program to
modify, and then press ENTER.
Type the desired total batch volume and the ow rate for the selected batch.
Notice: That the units of measure match what was selected in section 1.a. Press ENTER to accept each value.
To exit the screen without starting the pump under the programmed conditions, press either“NAVIAGATE TO
PREVIOUS”or “NAVIGATE TO HOME”.
If the particular program needs to be started right away, select“Begin Run” and then press ENTER. The entered
program will start.
As the program is executed, the screen will display the progress accomplished so far.
Notice: That the pump status is shown as“Running”instead of “Stopped”.
While the pump is running the batch program, it is possible to stop the pump momentarily (pause) without
losing tally of the amount dispensed. To do so, press the START/PAUSE button.
Pressing the“STOP” button will cause the pump to stop and reset the batch program.
When the program nishes (when the total selected volume is reached), the pump stops, as indicated.
If the same program needs be executed again, select “Repeat Batch”and then press ENTER.
To exit the screen without executing the program, press either “NAVIGATE TO PREVIOUS”or “NAVIGATE TO
HOME”.
ii. Proportional Mode
Proportional mode allows for an analog input to be used as the pump speed controlling factor. In this mode, the pump speed will depend,
proportionally and linearly to the analog input signal. The denition of the slope and relationship between the input signal and pump speed
are explained in the next step.
On the Run Setup screen, select “Proportional”.
Type the corresponding mili-amperes (mA) minimum and maximum values for the input signal and their corre-
sponding ow or cycle rate equivalents.
Make sure the units of measure match the values selected in section 1.a.
To exit the screen without starting the pump under the programmed conditions, press either“NAVIGATE TO
PREVIOUS”or “NAVIGATE TO HOME”.
If the particular program needs to be started right away, select “Begin Run”and then press ENTER. The entered
program will start.