IREM EX-100D/1 User manual

Electronic power supply
Alimentatore elettronico
INSTALLATION AND OPERATION MANUAL
INSTALLAZIONE ED USO
MAN02774E/1
IREM SpA a socio unico
Via Abegg 75 - 10050 Borgone Torino (Italy) - tel. ++39 0119648211 - fax ++39 0119648222 - E-mail: [email protected] - www.irem.it

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MAN02774E/1
Warnings
You should read this manual before attempting any intervention inside the appliance.
This appliance is intended for professional use only.
Any use not in accordance with the instructions given in this manual is not allowed nor
guaranteed and will be solely at the risk of the purchaser and / or user.

at the risk of the purchaser and / or user.
The noncompliance with the instructions given in this manual can lead to serious da-
mages to the appliance which will invalidate the warranty.
IREM SpA a socio unico disclaims all liability for damages to persons, animals and / or
property that may result from improper use and / or nonobservance of the instructions
contained in this manual.
During the warranty period, the replacement of defective parts and / or repair works
must be carried out by IREM Service Dept., or by a servicing centre authorized by
IREM, otherwise the warranty will be invalidated .
Keep this manual along with the unit .
IREM SpA a socio unico has intellectual property rights on information and data

not be disclosed to third parties and / or used improperly.
The receipt and possession of the manual does not give or transfer any right to repro-
duce, use, or transfer to others, in whole or any part of the information and data therein
contained, without the written consent of IREM SpA a socio unico.
EC conformity declaration is available on demand.
The information contained in this manual is provided as is without warranty of any kind
and is subject to change without prior notice.

MAN02774E/1
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Table of contents
DESCRIPTION
Description .............................................................................................. 5
BLOCK DIAGRAM
Block diagram ......................................................................................... 6
TECHNICAL CHARACTERISTICS
Technical characteristics ......................................................................... 7
FUNCTIONS AND CONTROLS
Control devices ....................................................................................... 8
CONNECTION AND OPERATING INFORMATION
Receiving the unit.................................................................................... 9
Delivery arrangement.............................................................................. 9
Storage.................................................................................................... 9
Package removing and handling............................................................. 9
Installation-environment .......................................................................... 9
Warnings ................................................................................................. 10
Mounting position .................................................................................... 10
Connecting input/output cables............................................................... 12
Protective plate ....................................................................................... 13
Auxiliary connectors ................................................................................ 14
.............................................................................................. 15
DIRECTIONS FOR USE
Start-up ................................................................................................... 16
Getting started......................................................................................... 16
FUNCTIONS AND CONTROLS
Synoptic panel......................................................................................... 17
DIRECTIONS FOR USE
Display menu .......................................................................................... 21
Changing the current set-point................................................................ 22
Directions for data entering ..................................................................... 23
Entering the password ............................................................................ 25
Parameter setting.................................................................................... 26
Operation modes..................................................................................... 30
Resetting the lamp hor meter.................................................................. 32
ALARM/FAULT DISPLAYING
Corrective steps ...................................................................................... 33
OVERALL DIMENSIONS
Overall dimensions.................................................................................. 36

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MAN02774E/1
This electronic power supply for single phase or double phase 230Vac 50/60Hz input,
has been designed to feed from 1000W to 3000W short arc Xenon lamps, meeting all
the requirements of lamp manufacturers to ensure correct operation, long life to the
lamp, and high reliability.
This compact and lightweight power supply has been designed to meet the requirements
of a unit to be installed inside/outside a cabinet or “rack mounted”.
Its particularly compact design, the advanced circuitry, the synoptic panel and the
enhanced range of control options, make this unit suitable for a wide variety of appli-
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
- show and event lighting
- theatre applications
- architectural applications
- solar simulations.
The main characteristics of this power supply are:
- mains connection PH-N-PE or PH-PH-PE
- DSP supervisor (Digital Signal Processor)
- digital setting of parameters and operation modes
- internal control of the delivered power
- synoptic panel
- RS232 communication interface
- dry contact remote control
- PFC (Power Factor Corrector)
Description

MAN02774E/1
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Block diagram
1. Input lter
Limiting the high frequency interferences (complying with EMC/EC Standards).
2. PFC
Converting the alternated voltage from the mains and reducing the emission of
harmonic currents (in compliance with EN 61000-3-12 Standard).
3. Inverter
 
4. High frequency transformer
Ensuring the galvanic insulation between input and output
5. Output rectier circuit
Composed by fast low noise and loss diodes
6. Output current lter
Eliminating the residual of HF current ripple coming from the inverter
7. EMC output lter
Limiting the high frequency interferences (complying with EMC/EC Standards).
8. Auxiliary supplying
9. DSP control and interface board
10. Synoptic board
11. Igniter
12. Discharge lamp

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MAN02774E/1
Ordering code 00811005
Max. output power [W] 3400
Lamp capacity [W] 1000 to 3000
Nominal voltage [VAC] 230, 1Ph+N+PE (2Ph+PE)
Input voltage range [VAC] 185-265
Input frequency [Hz] 50/60
Input frequency range [Hz] 47-63
Max. input current [A] 22
Power factor corrector provided
DC output current range [A] 40-110
DC voltage range [V] 15-34
DC max. output voltage at 110A [V] 31
No-load voltage [VDC] 130
No-load voltage rising time [s] < 0.35
Max. output current supplied
by no-load voltage [mA] 200
0-10V signal bandwidth [Hz] 1-30
Ripple [%] <1.5
 
Control system DSPs
Output overload protection electronic programmable power limit
Lamp striking soft-start ignition current
Input circuit protection fuse
Input extra voltage protection provided
Output current stabilisation provided
Synoptic panel LCD displaying: current, rated power,
voltage unit internal temperature,
operation hours (in total), operation
hours (for each lamp)
ON/OFF control keyboard, external switch, se-
rial line
Lamp current adjustment keyboard, 0-10V signal, serial line
Remote control RS232 serial line - baud rate: 9600,
parity: none data bit: 8, communica-
tion protocol: IREM
Output signals [dry contacts] lamp ON, alarms ON
Input signals 0-10V signal, emergency, ON/OFF
remote, stand-by mode
Operating temperature [°C] -5 to +45
Storage temperature [°C] -20 to +60
Degree of protection IP20
CE conformity Directives 2006/95/EC (LVD) and
2004/108/EC (EMC)
Isolation class CL1
Cooling system forced
Dimensions [mm] 440x400x132.5
Weight [kg] 19.5
Mounting position horizontal / vertical / rack
Technical characteristics

MAN02774E/1
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1. Synoptic panel
2. Output terminal block
3. Input terminal block
4. RS232 connector
5. Auxiliary connector
Functions and controls
Control devices

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MAN02774E/1
Connection and operating information
Receiving the equipment
After receipt, check that the unit is in good condition. When necessary, contact the
forwarding agent.
Delivery arrangement
The supply consists of:
EX-100D/1 electronic power supply
metal brackets for vertical mounting
metal brackets for horizontal mounting
auxiliary connector
carrying handles
installation and operation manual
warranty card.
Storage
If the unit is stored before installation, check that it is kept dry and cannot come into
contact with water in any form. Do not expose the unit to the sun rays or other sources
of heat.
Package removing and handling
Remove the packing and keep it in case of future transportation needs.
Carefully lift the unit by means of its handles. Avoid any shock when moving.
Installation - environment
The performance of the EX-100D/1 electronic power supply
is guaranteed for a temperature range variable between -5°C
and +45°C. Check that the place where the equipment is to

the unit from exceeding this limit. Avoid dusty environments.
Ensure that the ventilation slots are unobstructed.
To prevent blockages caused by excessive temperatures, do not expose the unit to
the sun rays or other sources of heat.
45°C max.

MAN02774E/1
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Caution: do not install the unit in areas with risk of explosion.
Important note: The electronic power supply must not be used without
a proper earth connection. The rst connection to be performed must
be the earth (ground) to be connected to the terminal marked PE.
The unit has no main breaker to cut off the mains.
Caution: dangerous voltage inside the power supply. Disconnect the unit
from the mains before checking the internal components.
Prevent water, liquids in general and/or foreign objects from getting in-
side the appliance (do not open the unit, contact IREM servicing centre!).
Installation must be carried out by skilled personnel only.
This power supply must be installed inside a grounded cabinet provided
with a circuit breaker duly rated.
Important note: the unit is tted with internal fuses.
To avoid the intervention of the thermal protection, be sure that a 20
mm free space is left on the left side (vertical mounting) or on the upper
side (horizontal mounting).
If the plant is provided with a residual current breaker having a tripping
value of 30mA, this breaker could trip when switching on the power
supply. This does not normally mean a failure, but is due to the capac-
itors of the EMI lter. Switch on the residual current breaker again to
alleviate the problem.
The power supply has been intended for installation in controlled EMC
environment (emissions according to the EN55103-1 standard, environ-
ment e4). Non-residential use.
Mounting position
EX-100D/1-
dles that may be used as an anchoring for the unit (see on picture below). The picture
below also shows the synoptic panel displacement for the two mounting featurings.
Important note: disconnect the unit from the mains before moving the synoptic
panel.


screws again.
Connection and operating information
Warnings