IRIS Spreaders IJS-200 User manual

FERTILIZER SPREADER
Fertilizer Spreader for tractor – Mod. IJS-200,200D,340,340D
OPERATOR'S MANUAL
& Please Read this operator's manual before operating the machine

- INDEX -
1. Introduction ..................................................................................................... 1
2. Technical data .................................................................................................... 2
3. Parts .................................................................................................................... 3
4. How to Operate ................................................................................................ 4-5
5. Important safety information ................................................................... 6
6. Checkup ................................................................................................................. 7
7. Storage ................................................................................................................... 7
8. Spreading chart ............................................................................................. 8-9
9. Parts sales & Trouble shooting ............................................................. 10
10. Warranty/Complimentary check up & Repair .............................. 10
11. Part list ......................................................................................................... 11-16
12. Assembling instructions ....................................................................... 17-36
13. Certificate of Quality Assurance ...................................................... 37-42

1. Introduction
1) The spreading Angle can be adjusted..(Three spreading patterns)
2) Stainless Steel Vanes and Disc.
3) Adjust spreading amount by adjusting lever.
4) Yellow poly hopper makes rust free and visible inside
5) Stainless steel vanes, Disc and prevention plate
6) Heavy duty frame
7) Transmission gearbox in stamped steel with high resistance gears.
9) Electric control Shutter (IJS-200D, 340D)
10) Optional
- 1 -

2. Technical data
IJS-200 IJS-340D
- 2 -
Model
IJS-200
IJS-200D
IJS-340
IJS-340D
HOPPER CAPACITY(ℓ/gallon)
200/52.8
340/89.8
Outlet Shutter Control
Mechanic
Electric
control
Mechanic
Electric
control
WEIGHT OF THE MACHINE(㎏/lbs)
52.5/115.7
56.5/124.5
WIDTH(outside side)(㎜/inch)
1120/44
LOADING HEIGHT(㎜/inch)
900/35.4
1100/43.3
LENGTH(㎜/inch)
1120/44
SPREADING WIDTH(m/ft)
8-16/26-52.5
POWER
P.T.O

3. Parts
Fertilizer Spreader(IJS-200,200D340,340D)
➀
➁ ➇
➆
➂
➃
➄
➅
➀ Hopper ➁ Frame
➂ Discharger ➃ Prevention Plate
➄ Lower Link Pin ➅ Gearbox ➆ Disc
➇ Vane
- 3 -

4. How to Operate
1) Insert fertilizer spreader’s link to the tractor’s low links
(both left and right) and fasten with the pins.
2) Connect and fasten the fertilizer spreader’s upper link to the tractor’s
top link.
3) Close the outlet and pour fertilizer or seed into the hopper.
4) Adjust spread rate by using adjustment lever.
5) Spread fertilizer or seed by a tractor.
6) Three spreading patterns :
A simple adjustment of shutter level allows direction of
distribution towards the righthand side or towards the lefthand side.
- 4 -

7) You may require an additional adjustment by moving the individual vanes
when the condition of fertilizer changes(weight, condition(wet or dry), etc)
Moving the vane tips forward(No.1) will carry more material to the
lefthand side.
Moving the vane tips backward(No.3) will carry more material to be
spread to the righthand side.
Please have a test spreading after each adjustment.
- 5 -

5. Important safety information
1) Safety gear must be worn while operating the machine.
2) If more than two people are operating the machine, observe the others’
movement carefully.
3) Make sure there is NO on or no obstacle within the operating area and
its range.
4) Do NOT overload or apply excessive force to the equipment.
5) Perform “pre-operation”procedures. In particular, check for loosen nuts
and bolts, connecting pins, and Lubricant.
6) If any trouble occurs while operating the equipment, turn off the engine
of ATV or tractor and apply the break, then refer to “Trouble Shooting.”
7) Comply with all local traffic regulations while driving.
8) After assembling universal joint (before trial run), if joint is too long, or
the angle between the tractor's PTO and the spreader exceeds.
recommended angle, then it may cause the breakage of the gear box.
※ Recommended angle is 15 degree
※ A PTO driveline that is too long and "bottoms out" could possibly cause
severe damage to the gearbox. It is VERY IMPORTANT to check the
proper PTO driveline length for your tractor.
Gearboxes damaged by incorrect PTO driveline length are NOT covered
by warranty.
- 6 -

6. Checkup
1) Make sure to apply Lubricant where needed and check for loosen nuts
and bolts before operating.
2) Before operating, please check for lubrication, and connection of
the parts.
3) Test drive the equipment before actual use.
7. Storage
1) When the equipment is to be stored for a long time, apply lubricants
to the area where it is likely to have corrosion.
2) Firmly secure the fertilizer spreader on the flat surface to prevent any
possible fall off.
3) Keep it away from children to prevent any safety hazard.
4) When the equipment is to be stored for a long time, store it in indoor.
If it is to be stored outside, place it on the flat surface and cover it
with protectors to prevent any source of damages from rain and snow.
- 7 -

8. SPREADING CHART FOR FERTILIZER – METERS
- 8 -
FERTILIZER TYPE
P.T.O
SPEED
(RPM)
SPREAD
WIDTH
(METERS)
TRACTOR
SPEED
(km/h)
QUANTITY TO BE SPREAD, IN KGS PER HECTARE AT CONTROL LEVER
SETTING INDICATED
1
2
3
4
5
6
7
8
Coarse Grain Fertilizers
540
12
5.0
-
99
231
333
781
1022
1307
1556
8.0
-
74
182
295
556
830
1059
1093
12.0
-
65
123
235
352
429
593
701
Medium Grain Fertilizers
540
15
5.0
-
23
99
158
299
395
501
563
8.0
-
21
64
131
217
264
400
467
12.0
-
14
43
105
143
215
284
314
Fine Grain Fertilizers
540
18
5.0
-
14
52
140
214
308
393
434
8.0
-
9
43
105
175
224
288
305
12.0
-
7
32
78
117
165
204
220

SPREADING CHART FOR FERTILIZER – FT
- 9 -
FERTILIZER TYPE
P.T.O
SPEED
(RPM)
SPREAD
WIDTH
(FT)
TRACTOR
SPEED
(mile/h)
QUANTITY TO BE SPREAD, IN LBS PER HECTARE AT CONTROL LEVER
SETTING INDICATED
1
2
3
4
5
6
7
8
Coarse Grain Fertilizers
540
39
3.0
-
218
509
734
1722
2253
2881
3430
5.0
-
163
401
650
1226
1830
2335
2410
7.5
-
140
271
518
776
946
1307
1545
Medium Grain Fertilizers
540
49
3.0
-
51
218
348
659
871
1105
1241
5.0
-
46
141
289
478
582
882
1030
7.5
-
31
95
231
315
474
626
692
Fine Grain Fertilizers
540
59
3.0
-
31
115
309
472
679
886
957
5.0
-
20
95
231
386
494
635
672
7.5
-
15
71
172
258
364
445
485

9. Parts sales & Trouble shootings
Parts sales
1) The parts list provided is in compliance with
IJS-340,340D standards. Refer to this list when order any parts.
2) Follow next steps as below when order parts:
ex) We would like to order 1 unit of hopper
3) To purchase the parts, contact the dealer where you purchased the
equipment or our main office.
Trouble shootings
1) If any malfunction occurs, please refer to “Trouble Shooting” section
first.
2) If “Trouble Shooting”does not solve the issue, contact authorized dealer
or manufacturer’s Customer Service.
10. Warranty/complimentary check up & Repair
1) The warranty is good for one year from the date of delivering to the
customer.
2) Even after one-year warranty period, we would gladly check up and
repair the equipment at a reasonable price.
3) With a faith that any one-time customer is a customer for forever,
we would continue to take care of our products for you until it lasts.
- 10 -
Model
Number
Description
Quantity
IJS-340
2-1
Extension
Hopper
1

11. Part list
1–Full Layout
- 11 -
PART
NO.
QTY
DESCRIPTION
1
1
Hopper Parts
2
1
Frame Parts
3
1
Gearbox Parts
4
1
Shutter Parts

2-Hopper Parts Layout
- 12 -
PART
NO.
QTY
DESCRIPTION
1
1
Extension Hopper
2
1
Hopper
3
10
Flange Nut, M8
4
20
Washer, M8
5
10
Bolt, Hex Head M8X25

3-Frame Parts Layout
- 13 -

3-Frame Parts Layout
- 14 -
PART NO.
QTY
DESCRIPTION
1
1
Frame
2
7
Lock Nut, M10
3
2
SUS Nut, M10
4
2
SUS Spring Washer, M10
5
2
Low Link Pin(CAT1)
6
2
Spring Washer, M22
7
2
Nut, M22
8
1
Spreading Prevention Plate
9
2
SUS Bolt, Hex Head M10X25
10
2
Small Square Washer
11
6
Carriage Bolt M10X30
12
1
Big Square Washer
13
1
Lever
14
1
Lever Fixing Pin
15
1
Bolt, Hex Head M10X65
16
1
Lever Tension Spring
17
1
Lever Link Pin Connecter
18
1
Lever Link Pin
19
2
Washer, M10
20
2
R Pin
21
1
Lever Gap Washer, M10

4-Gearbox Parts Layout
- 15-
PART NO.
QTY
DESCRIPTION
1
3
SUS Bolt, Hex Head M8X20
2
1
Spreading Disc
3
1
Gearbox
4
6
Lock Nut, M8
5
6
Bolt, Hex Head M8X25
6
6
SUS Lock Nut, M8
7
8
SUS Nut, M8
8
8
SUS Spring Washer, M8
9
4
Vane
10
8
SUS Bolt, Hex Head M8X15

5-Shutter Parts Layout
- 16-
PART NO.
QTY
DESCRIPTION
1
1
SUS Flange Nut, M8
2
1
Lower Agitator
3
1
SUS Bolt, Hex Head M8X45
4
1
SUS Nocking Bushing
5
1
Fertilizer Discharger
6
2
SUS Flange Nut, M10
7
2
SUS Washer M10
8
2
SUS Carriage Bolt M10X30
9
1
Shutter
10
1
Washer M30
11
1
Snap ring S-32

12-1. Assembling instructions for IJS MODEL
1) FRAME 2) GEAR BOX
3) DISK & VANES
A) Fix the disk on the proper bracket
of the gear box by 3 SUS SCREWS 8x20,
3 SUS LOCK NUTS M8
B) Tighten
- 17 -

C) Fix the gear box on the proper bracket
of the frame by 6 SCREWS 8x25,
6 LOCK NUTS
D) Tighten
- 18 -