IRIS Spreaders IPS-200 User manual

PULL-TYPE SPREADER
Fertilizer Spreader for ATV – Mod. IPS-200,200D,340,340D
OPERATOR'S MANUAL
& Please Read this operator's manual before operating the machine

- INDEX -
1. Introduction ..................................................................................................... 1
2. Technical data .................................................................................................... 2
3. Parts .................................................................................................................... 3
4. How to Operate ............................................................................................ 4-5
5. Important safety information ................................................................... 5
6. Checkup ................................................................................................................. 6
7. Storage ................................................................................................................... 6
8. Spreading Chart ............................................................................................ 7-8
9. Parts sales & Trouble shooting ................................................................ 9
10. Warranty/complimentary check up & Repair .................................. 9
11. Part list ....................................................................................................... 10-18
12. Assembling instructions ..................................................................... 19-41
13. Certificate of Quality Assurance .................................................... 42-47

1. Introduction
1) Power source is not necessary since it is operated by rotating
the wheel.
2) The spreading angle can be adjusted.(Three spreading patterns)
3) Adjust the spreading amount by adjusting lever.
4) Yellow poly hopper makes rust free and visible inside
5) It can spread by ATV and compact tractor.
6) Stainless steel vanes, Disc and prevention plate
7) Electric control Shutter (IPS-200D, 340D)
8) Optional
-Agitator
-Spreading direction
-Side Conveyor
-Power clutch
- 1 -

2. Technical data
IPS-200
- 2 -
Model
IPS-200
IPS-200D
IPS-340
IPS-340D
HOPPER CAPACITY(ℓ)
200/79.3
340/89.8
Outlet Shutter Control
Mechanic
Electric
control
Mechanic
Electric
control
WEIGHT OF THE MACHINE
(㎏/lbs)
76/167.5
80/176.4
WIDTH(outside side)
(㎜/inch)
1150/45.2(Tire 15x6-6)
1230/48.4(Tire 18x8.5-8)
LOADING HEIGHT(㎜/inch)
1175/46.2
1400/55.1
LENGTH(㎜/inch)
1650/65
SPREADING WIDTH(m/ft)
2-12/6.5-39.5
POWER
GROUND DRIVEN

3. Parts
Pull-Type Spreader(IPS-200,200D,340,340D)
➀ ➆
➁
③ ➇
④
➄
➅ ➈
➉
➀ Ex/Hopper ➁ Hopper ➂ Frame
➃ Vanes ➄ Disc ➅ Tires
➆ Lever ➇ Prevention Plate
➈ Rod for tongue adjustment ➉ Tongue
- 3 -

4. How to Operate
1) Connect the links of spreader to the links of ATV or a small tractor.
2) Check for horizontality after fastened the equipment to ATV or a tractor.
3) If the horizontality is not maintained, use the horizontality-maintaining
pole to do so.
4) Close the outlet and pour fertilizer into the hopper.
5) Adjust spread rate by using adjusting lever.
6) Spread fertilizer by hauling through ATV or a small tractor.
7) Three spreading patterns :
A simple adjustment of shutter level allows direction of
distribution towards the righthand side or towards the lefthand side.
- 4 -

8) You may require an additional adjustment by moving the individual vanes
when the condition of fertilizer changes(weight, condition(wet or dry), etc)
Moving the vane tips forward(No.1) will carry more material to the
lefthand side.
Moving the vane tips backward(No.3) will allow more material to be
spread to the righthand side
Please have a test spreading after each adjustment.
5. Important safety information
1) Safety gear must be worn while operating the machine.
2) If more than two people are operating the machine, observe the others’
movement carefully. .
3) Make sure there is NO one or no obstacle within the operating area
and its range.
4) Do NOT overload or apply excessive force to the equipment.
5) Perform “pre-operation”procedures. In particular, check for loosen nuts
and bolts, connecting pins, and Lubricant
6) If any trouble occurs while operating the equipment, turn off the engine
of ATV or tractor and apply the break, then refer to “Trouble Shooting.”
7) Comply with all local traffic regulations while driving.
- 5 -

6. Checkup
1) Make sure to apply Lubricant where needed and check for loosen nuts
and bolts before operating.
2) Check for air pressure on the tires.
3) Test drive the equipment before actual use.
7. Storage
1) When the equipment is to be stored for a long time, apply lubricants
to the area where it is likely to have corrosion.
2) Firmly secure the fertilizer spreader on the flat surface to prevent any
possible fall off.
3) Keep it away from children to prevent any safety hazard.
4) When the equipment is to be stored for a long time, store it in indoor.
If it is to be stored outside, place it on the flat surface and cover it
with protectors to prevent any source of damages from rain and snow.
- 6 -

8. SPREADING CHART FOR FERTILIZER – METERS
- 7 -
FERTILIZER
TYPE
SPREAD
WIDTH
(METERS)
VEHICLE
SPEED
(km/h)
QUANTITY TO BE SPREAD, IN KGS PER HECTARE AT CONTROL LEVER SETTING INDICATED
1
2
3
4
5
6
7
8
Coarse Grain
Fertilizers
8
5.0
-
193.5
895.5
1237.5
1980
2461.5
3132
3600
14
8.0
-
100.1
257.5
456.3
764.7
1170.2
1198.8
1216.3
18
12.0
-
51
135.2
277
391.2
588.8
625.5
717.6
Medium Grain
Fertilizers
7
5.0
-
112.2
427.5
846.4
1333.8
1713.4
2067.3
2072.5
11
8.0
-
85
222.3
385.5
585.4
765
869
893.5
15
12.0
-
24.7
75.2
164.3
266.3
364.3
458.3
488
Fine Grain
Fertilizers
6.5
5.0
-
149.5
355.2
693.7
1104.4
1409.7
1753.8
1792.6
8
8.0
-
75.3
153.4
368.2
530.1
714.2
948.6
1001.6
12
12.0
-
34
97
148.68
306.1
405.7
468.7
473.7

SPREADING CHART FOR FERTILIZER – FT
- 8 -
FERTILIZER
TYPE
SPREAD
WIDTH
(METERS)
VEHICLE
SPEED
(km/h)
QUANTITY TO BE SPREAD, IN KGS PER HECTARE AT CONTROL LEVER SETTING INDICATED
1
2
3
4
5
6
7
8
Coarse Grain
Fertilizers
8
5.0
-
193.5
895.5
1237.5
1980
2461.5
3132
3600
14
8.0
-
100.1
257.5
456.3
764.7
1170.2
1198.8
1216.3
18
12.0
-
51
135.2
277
391.2
588.8
625.5
717.6
Medium Grain
Fertilizers
7
5.0
-
112.2
427.5
846.4
1333.8
1713.4
2067.3
2072.5
11
8.0
-
85
222.3
385.5
585.4
765
869
893.5
15
12.0
-
24.7
75.2
164.3
266.3
364.3
458.3
488
Fine Grain
Fertilizers
6.5
5.0
-
149.5
355.2
693.7
1104.4
1409.7
1753.8
1792.6
8
8.0
-
75.3
153.4
368.2
530.1
714.2
948.6
1001.6
12
12.0
-
34
97
148.68
306.1
405.7
468.7
473.7

9. Parts sales & Trouble shootings
Parts sales
1) The parts list provided is in compliance with
IPS-200,200D,340,340D standards. Refer to this list when order any parts.
2) Follow next steps as below when order parts:
ex) We would like to order 1 unit of hopper
3) To purchase the parts, contact the dealer where you purchased
the equipment or our main office.
Trouble shootings
1) If any malfunction occurs, please refer to “Trouble Shooting” section
first.
2) If “Trouble Shooting”does not solve the issue, contact authorized dealer
or manufacturer’s Customer Service.
10. Warranty/complimentary check up & Repair
1) The warranty is for one year from the date of delivering to
the customer
2) Even after one-year warranty period, we would gladly check up and
repair the equipment at a reasonable price.
3) We would continue to take care of our products for you until it lasts.
- 9 -
Model
Number
Description
Quantity
IPS-340
2-1
Extention Hopper
1

11. Part list
1–Full Layout
- 10 -

1–Full Layout
- 11 -
PART
NO.
QTY
DESCRIPTION
1
1
Hopper Parts
2
1
Frame Parts
3
1
Alxe&Gearbox Parts
4
1
Shutter Parts
5
1
Drawbar
6
1
Drawbar brace A
7
1
Drawbar brace B
8
1
Pin ∅19x90
9
3
Lock Pin A ∅10
10
1
R Pin ∅22
11
1
Pin ∅22x143
12
2
Pin ∅22x90
13
1
SUS Bolt, Hex Head M8x45
14
1
SUS Flange Nut, M8
15
4
Bolt, Hex Head M12x80
16
8
Washer, M12
17
4
Spring Washer, M12
18
4
Nut, M12

2-Hopper Parts Layout
- 12 -
PART
NO.
QTY
DESCRIPTION
1
1
Extension Hopper
2
1
Hopper
3
10
Flange Nut, M8
4
20
Washer, M8
5
10
Bolt, Hex Head M8X25

3-Frame Parts Layout
- 13 -

3-Frame Parts Layout
- 14 -

3-Frame Parts Layout
- 15 -
PART NO.
QTY
DESCRIPTION
1
1
Frame
2
7
Lock Nut, M10
3
2
SUS Nut, M10
4
2
SUS Spring Washer, M10
5
2
SUS Wing Nut, M10
6
2
SUS Bolt, Hex Head M10X20
7
1
Spreading Prevention Plate
8
2
SUS Bolt, Hex Head M10X25
9
2
Spreading Direction Left and Right
10
2
SUS Lock Nut, M10
11
2
Small Square Washer
12
6
Carriage Bolt M10X30
13
1
Big Square Washer
14
1
Lever
15
1
Lever Fixing Pin
16
1
Bolt, Hex Head M10X65
17
1
Lever Tension Spring
18
1
Lever Link Pin Connecter
19
1
Lever Link Pin
20
4
Nut, M10
21
4
Spring Washer, M10
22
10
Washer, M10
23
1
Bearing Plate
24
2
Bolt, Hex Head M10X35
25
2
Bolt, Hex Head M10X45
26
1
Bearing FL205
27
2
R Pin
28
1
Lever Gap Washer, M10

4-Axle&Gearbox Parts Layout
- 16 -

4-Axle&Gearbox Parts Layout
- 17 -
PART NO.
QTY
DESCRIPTION
1
8
SUS Bolt, Hex Head M8X15
2
4
Vane
3
1
Spreading Disc
4
8
SUS Spring Washer, M8
5
8
SUS Nut, M8
6
3
SUS Bolt, Hex Head M8X20
7
1
Spreading Disc Holder
8
3
SUS Lock Nut, M8
9
2
Socket Set Bolt M8x16
10
1
Spreading Shaft Fixing Bushing
11
2
Key 8x7x25mm
12
1
Spreading Shaft
13
1
SUS Bolt, Hex Head M8X50
14
3
SUS Flange Nut, M8
15
1
Axle&Gearbox Frame
16
1 / 1
Idle Shaft_200 / Idle Shaft_340
17
1
Gearbox
18
4
Oilless Bearing 35x25x30
19
3
Power Shaft Fixing Busing
20
6
Socket Set Bolt M6x6
21
1 / 1
Power Shaft_200 / Power Shaft_340
22
8
Bolt, Hex Head M12X25 P1.25
23
2 / 2 / 2
Tire 15x6-6 / 18x8.5-8 / 20x10-8
24
2
Wheel Flange
25
2
SUS Bolt, Hex Head M8X45
26
8
Wheel Nut, M12
27
1
Grease Nipple
28
4
Strong Bolt, Hex Head M10X100
29
1
Lock Pin B ∅10
30
4
Lock Nut, M10

5-Shutter Parts Layout
- 18-
PART NO.
QTY
DESCRIPTION
1
1
SUS Flange Nut, M8
2
1
Lower Agitator
3
1
SUS Bolt, Hex Head M8X45
4
1
SUS Nocking Bushing
5
1
Fertilizer Discharger
6
2
SUS Flange Nut, M10
7
2
SUS Washer M10
8
2
SUS Carriage Bolt M10X30
9
1
Shutter
10
1
Washer M30
11
1
Snap ring S-32