Iron Baltic G2 Maintenance and service guide

FRONT MOUNT V-PLOW SYSTEM G2
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Iron Baltic OÜ
EC DECLARATION OF CONFORMITY
Manufactured by: Iron Baltic OÜ
Address: Põldmäe tee 1, Vatsla 76915, Estonia
Product : Front mount V-plow system Gen 2
Type : 34.3400 / 34.3600
Model : 34.4100 / 34.4200
Hereby we confirm that this product is in conformity with the requirements of Directive
2006/42/EC, applicable to the safety and functionality of machinery, regarding the replaceable
equipment and it is in compliance with the standard EN12100 Safety of machinery – General
principles for design – Risk assessment and risk reduction.
In witness whereof CE marking is attached to the product.
Place and date of issue of the declaration: 01.09.2019
.........................................
Tiit Norak
Member of the Board
Iron Baltic OÜ Phone (+372) 6533711
Vatsla 76915 www.ironbaltic.com
Estonia
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1. INTRODUCTION
Thank you for choosing the product by Iron Baltic. This manual provides instructions on the
assembly and safe operation of the front-mount V-Plough. This product is designed for pushing
snow, sand, gravel, soil and other solid materials. The non-intended use of the plow may cause
economic loss and cause injuries, hence it is very important that the person who uses the product,
reads this manual carefully and uses the product accordingly. Any misuse of the product releases
the manufacturer from the responsibility for occurred damage and compensation of costs.
NOTE: Photos and drawings in this manual may not necessarily depict the actual models of
plough or their accessories. They are merely given as a frame of reference and are based on the
latest available information at the time of publication.
This symbol is used throughout the manual and on warning signs in order to warn
users of the potential for serious injury. Before using the vehicle and plough,
carefully read the safety instructions and make sure that you have understood
them. Follow all instructions and ensure that everyone who uses the equipment
follows them!
Your plough and hardware were designed with safety in mind. In order to protect
you and your ATV, certain parts of the blade and/or hardware are designed to fail
when equipment is over-stressed. For this reason, push tubes, blade hinges,
mounting brackets, and clevis pins are not covered by warranty.
Keep this manual for future reference.
Based on the specifications for your model, please check that you have received all of the
parts for your particular set.
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2. SAFETY INSTRUCTIONS
Most accidents occur due to negligence or carelessness. Avoid unnecessary accidents and follow the safety
instructions given below.
TRAINING
1. Read the safety instructions, terms and conditions of use carefully.
Make sure that you have the potential to safely use both the vehicle and
plough.
2. Never allow children to use the vehicle or plough. Never allow adults to
use the vehicle or plough unless they have received appropriate
instruction.
3. The vehicle or plough should not be used when intoxicated or under the
influence of drugs which may affect perception or reactions.
4. Make sure that there are no persons, especially infants, or animals in the
equipment’s operating area.
PROHIBITIONS
●Never operate the vehicle on slopes greater than 10° with the plough installed.
●Never use the plough unless all of the parts are correctly installed.
●Never use the plough before you have carefully read the entire user manual.
●Never exceed a speed of 10 km/h when transporting the plough.
●Never exceed a speed of 5km/h when ploughing.
●Never use the plow in the dark, unless you are using artificial lighting.
●Never stand or ride on the plough.
COMPULSORY TASKS
●Follow every instruction given by the ATV’s manufacturer.
●Always use proper protective equipment (helmet etc.) when using the vehicle.
●Always inspect the plough mechanism, fasteners, cable, winch rope and adjustments before
operating. Replace all worn or damaged parts before operating.
●The safe road-steadiness of the vehicle must always be ensured by using the correct accessories for the task
in hand (chains, counterbalances, etc).
●Make sure that all of the safety stickers are in good condition. Replace damaged stickers as required.
●Before starting work, check that the plough and winch are working properly.
●Make sure that bystanders are moved to a safe distance when operating the plough.
●Be aware of objects that could be hidden under snow.
●Slow down the speed when working on a slope or on an uneven surface.
●Keep away from blade and moving parts during operation.
●Before adjusting blade angle, stop the ATV and operate the handbrake.
●When ploughing snow or soil into piles, start backing up before raising the blade.
●Do not ram the blade into piles of soil or snow. Ensure that you slow down before hitting the pile.
●Always wear thick leather gloves when handling the winch rope.
●Always remain clear of moving parts and joints. Keep others away when operating or adjusting the plough.
●Always lower the plough to the down position before leaving the ATV unattended.
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3. SAFETY LABELS
Read the manual before use!
Maximum permitted speed 10 km / h!
It is forbidden to drive slopes over 10°!
Make sure that all bystanders are at a safe distance while working with the
plough! Risk of collision!
Avoid getting your hands and feet between moving parts!
Make sure that all bystanders are at a safe distance while working with the
plough! Risk of flying objects!
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4. PRODUCT DESCRIPTION
The front mount V-plow by Iron Baltic can be attached to ATV or UTV and has justified itself as a robust
product that is intended for snow clearance or ground planning.
The front mount V-Plow system can be equipped with 1500 mm V-plow, which can be extended with side
extensions by 2 x 100 mm.
The model-specific installation kit is needed for installing to the vehicle.
The operating angle, working height of the plow and blade’s angle towards the ground can be adjusted
different working positions. Use of springs ensures free movement of the plow over fixed obstacles
without damaging the plow or the vehicle.
The operating and transport position of the V- plow can be quickly changed with the vehicle’s winch and
so movement between different work areas is fast and convenient.
Standard equipment set:
●Push tube 34.3400 / 34.3600
●V-plow 1500 mm
●Model-specific adapter
Additional equipment :
●Rubber blades
●Plow side extensions
●Deflector kit
●Hydraulic rotation
●Hydraulic or electrohydraulic lifting
Regular V-Plow push tube (34.3400)
Product
V-plow 1500 mm
Model
34.4100
Max working width
1500 mm
Min working width
1350 mm
Height
400 – 600 mm
Weight
56 kg
Installation
Model-specific adapter
Table 1. Technical specification of the regular V-Plow push tubes
Narrow V-plow push tube (34.3600)
Product
V-plow 1500 mm
Model
34.4200
Max working width
1500 mm
Min working width
1350 mm
Height
400 – 600 mm
Weight
56 kg
Installation
Model-specific adapter
Table 2. Technical specification of the narrow V-Plow push tubes
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5. ASSEMBLING GUIDE
SPECIFICATION
Pos
.
Code
Description
Amoun
t
1
34.3507
Plow adjusting inner tube
2
2
34.3508
Plow adjusting outer tube
2
3
34.2007
Rubber cover
1
4
34.2008
Pin
4
5
34.2100
V-plow sides connector
1
6
34.3400
Front-mount push tube (regular)
1
6
34.3600
Front-mount push tube (narrow)
1
7
34.3510
Plow right side assembly
1
8
34.3520
Plow left side assembly
1
9
34.2700
Plow assembly pin
1
10
OT.10.11.011
Lynch pin
2
11
OT.07.01.020
Cotter pin DIN11024
4
12
OT.02.02.030
Bolt M6x12 DIN933
1
13
OT.02.03.020
Bolt M6x16 DIN7380
8
14
OT.04.03.020
Washer M6 SFS3738
1
15
OT.04.02.020
Washer M6 DIN9021
8
16
OT.03.02.030
Nyloc nut M6 DIN985
8
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6. INSTALLATION GUIDE
The position numbers of the parts correspond to the table in the previous chapter.
1. Install the model-specific mounting kit to the ATV. Instructions are available in the
mounting kit packaging.
2. Connect plow sides (Pos. 7 and Pos. 8) to push tube assembly (Pos. 6). Use plow
assembly pin (Pos. 9), M6 x 12 bolt (Pos. 12) ja ∅6 mm washer (Pos. 14).
+ =
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3. Install plow adjusting tubes (Pos. 1 ja Pos. 2) using pin (Pos. 4) and 3 mm cotter pin (Pos.
11). For adjusting the angle of the blades, use lynch pin (Pos. 10)
4. Install rubber cover (Pos. 3) between two sides of the plow. Use M6x16mm bolts (Pos.
13), ∅6 mm washers (Pos. 15) and M6 nyloc nuts (Pos. 16).
6. To adjust the angle of the blade, loosen the M10 x 35 bolts and turn the sides
connector to a suitable position so that the height adjusters would be parallel to the
ground.
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7. To adjust the working height of the blade, loosen the screw and set the skid at a suitable
height. Push tube assembly should be parallel to the ground. Make sure that height
adjuster is little bit lower than the blade. Plow should slide on height adjusters NOT on
the blade!
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7. USER GUIDE
1. To open latches, pull lever towards the blade until it locks into place.
2. Lift the plow and push it back, so that latches go on to plow mounting bushes.
3. To close latches pull the wire with fingers and push the lever towards ATV.
4. Use the winch to move the blade up and down
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5. To change the plough’s angle, remove/pull the pin up and turn the blade to the desired
position.
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8. SPARE PARTS / VARAOSAT / VARUOSAD / RESERVDELAR
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