Iron Edison REVOLT4 User manual

User’s Guide
IE51100RV4
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Cover ..............................................................................
Table of Contents .........................................................
Revision .........................................................
1. Safety Notices ..........................................................
2. Product Introduction ...............................................
2.1 Product Specifications ..........................................
2.2 Battery Specifications ...........................................
2.3 Battery Structure .................................................
3. Storage and Transport ............................................
3.1 Storage ...............................................................
3.2 Transport ............................................................
4. Installation Preparation ..........................................
4.1 Packing List .........................................................
4.2 Product Picture ...................................................
5. Battery Installation ..................................................
5.1 Installation Location .............................................
5.1.1 Environment Requirement ........................
5.1.3 Wall Mount Bracket Installation .................
5.1.4 Battery Pack Installation ...........................
5.2 Cable Connection .................................................
Reference: RJ45 Cable Pin Definition .................
5.2.2 Dip Switches ...........................................
5.2.3 Operating on Voltage Logic .......................
5.2.4 Disconnection Order ................................
6. Commissioning ..........................................................
6.1 Startup Procedure ................................................
6.1.1 Startup for a Single Battery .......................
6.1.2 Startup for Multiple Batteries ....................
6.1.3 Commissioning Inverter/Charger Settings ....
6.2 Battery Information Display ...................................
7. Connecting the REVOLT4Monitor App ..................
8. Troubleshooting .......................................................
9. Datasheet ..................................................................
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Revision Number v.2.104/14/2022
Any improper operation may lead to electrical shocks, burns and other
personal injury or equipment damage. Please read the important safety
information and strictly abide by all the safety rules of this instruction
manual.
For maximum battery performance and longevity, we recommend
installing the battery in a temperature-controlled environment.
Do not touch the live parts of the equipment without confirming the volt-
age and temperature of the equipment.
Only professional electricians or professionally qualified personnel
should install, operate, overhaul, and maintain the equipment. During the
maintenance or installation, there must be at least two people equipped
with appropriate PPE (personal protective equipment) including but not
limited to safety shoes, protective glasses, insulated gloves and
electrically insulated tools. The personnel must also be trained in how to
recognize electrical hazards and how to mitigate them.
Warning: Violation of these provisions may result in personal injury or
equipment damage.
When moving, transporting and placing equipment at rest, the equipment
must be placed horizontally ('on its back'). This will prevent the battery
from tipping over. The battery should ideally be installed on a fire-
retardant material.
Do not place flammable materials inside or on top of the battery
enclosure.
Do not leave cloth, paper, metal shavings, tools or other foreign objects
inside the battery enclosure.
In non-emergency cases, do not stop the operation of the monitoring
system by connecting and disconnecting input power cables.
1. Safety Notices

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2. Product Introduction
The battery enclosure can be cleaned using a soft cloth.
To ensure proper operation over the life of the battery, use the
monitoring software to check that each battery is operating properly. No
regular maintenance needs to be performed inside the enclosure.
Electrostatic Warning
Any personnel who comes into contact with the circuit boards or internal
components needs to wear a good anti-static grounding bracelet. In the
event of replacing circuit boards, please hold the edge in order to prevent
damage from static electricity. In addition, static electricity can be elimi-
nated by contacting electrically conductive bodies such as metal sheets.
Reminders/Notifications
When debugging the battery and solar system, please pay attention to
the messages displayed on the touch screen.
When in doubt, please call Iron Edison Tech Support at 720-432-6433.
This Lithium Iron Phosphate battery system is integrated with an ad-
vanced Battery Management System (BMS) which includes charge/
discharge management, thermal management, communication man-
agement, balance management, and data management. This system
also allows for remote battery performance monitoring, remote device
management and system maintenance.
The product features a long lasting lithium iron phosphate battery chem-
istry. This high efficiency system is compact in size, comparably light
weight, and provides stable long-term performance. The product is safe
and eco-friendly, while also being adaptable and usable in high altitude
environments.

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2.1 Product Specifications
System Model (see nameplate) IE51100RV4
Model Code
IE
Nominal Voltage
51.2
Nominal Capacity
100 Ah
Battery Type
LiFePO4
Model Number
REVOLT4
2.2 Battery Specifications
Item
Specification
Battery Type
LiFePO4
Nominal Voltage
51.2
Nominal Capacity
100Ah
Nominal Energy
5.12 kWh
Standard Charge Voltage
55.2 V
Recommended Float Charge Voltage
53.4 V
Maximum Continuous Charge Current
100 A
Maximum Continuous Discharge Current
100 A
Peak Discharge Current (3 seconds)
300 A
Maximum Continuous discharge power
5 kW
Peak Discharge Power (3 seconds)
15 kW
Weight
127 LBS

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171mm (63/4")
171mm (63/4")
101mm (4")
177mm (7")
COM
POWER
2.3 Battery Structure
454mm (177/8")
698mm (271/2")
670mm (263/8")
57mm (21/4")

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4. Installation Preparation
3.1 Storage
The battery should be stored in a dry, clean, shaded and well-ven-
tilated area.
The battery needs to be charged to at least 70% before storing it.
Store the battery modules for no longer than 6 months.
Keep the battery from dropping, turning over and any other seri-
ous impact.
Keep away from children and pets.
3.2 Transport
Lithium-ion batteries are hazardous goods. Therefore the fol-
lowing points must be observed when transporting the battery
modules:
• Observe the general transport regulations based on the
mode of transport as well as all legal regulations for haz-
ardous goods.
• Keep batteries face up and do not allow them to fall over.
Batteries in their boxes should not be stacked more than
three tall.
• Check the battery immediately after transport.
• If the user finds shell deformation or damage to the
battery pack, do not use it and immediately contact Iron
Edison.
4.1 Check the packing list
Item
Specification
Communication cable RJ45+RJ45 150mm length
1pcs
Terminal matching resistance 120 ohm RJ45
1pcs
Wall mounting bracket
1pcs
Expanding screw
10pcs
3. Storage and Transport

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4.2 Product picture
Battery Pack:
Expanded View:

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Please follow the steps below to install the battery system.
-Read this manual
-Find your installation location (5.1.1)
-Install wall mounting bracket (5.1.3)
-Install the battery pack (5.1.4)
-Connect the cables (5.2)
-Commission the system (6.0)
-Setup the REVOLT4 Monitor App (7.0)
Normal Operation should begin when the inverter protocols are set in the
REVOLT4 Monitor Application. If not, please refer to 8.0 (Troubleshooting)
-Set parameters in inverter/charger (6.1.3)
(If the inverter is not powered by the batteries, try setting up the REVOLT4
Monitor app first. Some inverters are powered exclusively by the
batteries, and some inverter protocol settings in the monitoring app may
prevent the batteries from powering them. If this is the case, setting those
inverter protocols will allow the inverter to power up for commissioning.
Battery charge parameters are found on 9.0 Datasheet. Questions?
Contact technical support at 720-432-6433. Please consult your inverter/
charge controller manuals for parameters unrelated to battery charging)
5. Battery Installation

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5.1 Installation Location I
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5.1.1 Environment Requirement
Application Scenarios Residential Battery
Operating Environment Indoors and out of range from
strong electromagnetic radiation
Operating Temperature 0 to 45 C (32 - 110 F)
IP Grade
IP 55
Storage Temperature Short time (<1 month) -20 to 45 C
(-4 to 110 F)
Long time (>1 month) 15 to 35 C
(59 to 95 F)
Operating Humidity
0-85%
Max discharge current vs. Altitude
100 Amps @ < 2000 meters
(<6561ft.) 90 Amps @ 2000
meters - 4000 meters
(6561 ft - 13,123 ft.)
Case Ground Requirement Use at least 2mm2 (#14 AWG)
copper wire with the resistance
of less than 1 ohm
The total weight of the battery is 58kg (127lbs). Please
ensure that the wall or load-bearing wall studs are
strong enough to withstand hanging the battery.
Spanning several studs using a 3/4" thick sheet is
acceptable.
Recommended Clearances:
300mm (8in) left
300mm (8in) top
300mm (8in) right
500mm (12in) bottom
Minimum Clearances:
Note: Using just minimum clearances may
result in difficulty accessing the QR code
for Monitoring App registration without a
pocket mirror. Please plan accordingly.
100mm (4in) left
100mm (4in) top
100mm (4in) right
200mm (8in) bottom