Ironton 61527 User manual

READ & SAVE THESE INSTRUCTIONS
25Ft. Handheld Drain Cleaner
Owner’s Manual
WARNING: Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Item #61527

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Thank you very much for choosing an Ironton™product!
For future reference, please complete the owner’s record below:
Serial Number/Lot Date Code: ________________________________
Purchase Date: ____________________________________________
Save the receipt, warranty, and this manual. It is important that you read
the entire manual to become familiar with this product before you begin
using it.
This drain cleaner is designed for certain applications only. Northern
Tool and Equipment is not responsible for issues arising from
modification or improper use of this product such as an application for
which it was not designed. We strongly recommend that this product not
be modified and/or used for any application other than that for which it
was designed.
For technical questions, please call 1-800-222-5381.

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Table of Contents
Intended Use..........................................................................................................................................4
Technical Specifications......................................................................................................................4
Important Safety Information...............................................................................................................4
Specific Operation Warnings...............................................................................................................6
Grounding..............................................................................................................................................6
Extension Cords....................................................................................................................................8
Main Parts of Drain Cleaner.................................................................................................................9
Before Each Use....................................................................................................................................9
Operating Instructions........................................................................................................................10
After Each Use.....................................................................................................................................12
Maintenance ........................................................................................................................................13
Troubleshooting..................................................................................................................................13
Parts Diagram......................................................................................................................................14
Parts List..............................................................................................................................................15
Replacement Parts..............................................................................................................................16
Limited Warranty.................................................................................................................................17

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Intended Use
The Ironton 25Ft. Handheld Drain Cleaner is professionally engineered to clean 1 ¼ inch to 2 ½ inch
diameter drain lines up to 25 feet.
Technical Specifications
Property
Specification
Power
300W
Speed
0-600RPM
Cord Length
25ft.
Cord Diameter
1/4in.
Important Safety Information
⚠WARNING
Read and understand all instructions. Failure to follow all instructions may result in serious injury
or property damage.
The warnings, cautions, and instructions in this manual cannot cover all possible conditions or
situations that could occur. Exercise common sense and caution when using this tool. Always be
aware of the environment and ensure that the tool is used in a safe and responsible manner.
Do not allow persons to operate or assemble the product until they have read this manual and
have developed a thorough understanding of how it works.
Do not modify this product in any way. Unauthorized modification may impair the function and/or
safety and could affect the life of the product. There are specific applications for which the product
was designed.
Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger
industrial equipment. There are certain applications for which this equipment was designed. This
product will be safer and do a better job at the capacity for which it was intended. DO NOT use
this equipment for a purpose for which it was not intended.
Industrial or commercial applications must follow OSHA requirements.
⚠WARNING
WORK AREA SAFETY
Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.
Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas
may put you dangerously close to cutting tools and rotating parts.
Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the presence
of flammable liquids, gases, or dust. The product can create sparks, which may ignite the
flammable liquids, gases, or dust.
Do not allow the product to come into contact with an electrical source. The tool is not insulated
and contact will cause electrical shock.
Keep children and bystanders away from the work area while operating the tool. Do not allow

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children to handle the product.
Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your
work area. Some of these hazards may be hidden from your view and may cause personal injury
and/or property damage if contacted.
⚠WARNING
PERSONAL SAFETY
Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use
the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of
inattention while operating the tool may result in serious personal injury.
Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving
parts. Air vents on the tool often cover moving parts and should be avoided.
Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety
goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in
dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems,
and hearing protection when appropriate. This applies to all persons in the work area.
Do not overreach. Keep proper footing and balance at all times.
Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on
the tool. A wrench or key that is left attached to a rotating part of the tool may cause personal
injury.
Secure the work with clamps or a vise instead of your hand when practical. This safety precaution
allows for proper tool operation using both hands.
⚠CAUTION
DRAIN CLEANER USE AND CARE
Do not force the drain cleaner. Products are safer and do a better job when used in the manner for
which they are designed. Plan your work, and use the correct product for the job.
Check for damaged parts before each use. Carefully check that the product will operate properly
and perform its intended function. Replace damaged or worn parts immediately. Never operate the
product with a damaged part.
Do not use a product with a malfunctioning switch. Any power tool that cannot be controlled with
the power switch is dangerous and must be repaired by an authorized service representative
before using.
Disconnect the power/air supply from the product and place the switch in the locked or off position
before making any adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.
Store the drain cleaner when it is not in use. Store it in a dry, secure place out of the reach of
children. Inspect the tool for good working condition prior to storage and before re-use.
Use only accessories that are recommended by the manufacturer for use with your product.
Accessories that may be suitable for one product may create a risk of injury when used with

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another tool. Never use an accessory that has a lower operating speed or operating pressure than
the tool itself.
Keep guards in place and in working order. Never operate the product without the guards in place.
Do not leave the drain cleaner running unattended.
Specific Operation Warnings
⚠WARNING
To reduce the risk of injury, always wear eye protection.
Use the auxiliary handles supplied with the drain cleaner. Loss of control can cause personal
injury.
Wear heavy duty leather gloves while operating the drain cleaner. Do not grasp the rotating cable
with anything else, including cloth gloves or a rag.
Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts.
Do not operate this machine if operator or machine is standing in water.
Keep all electric connectors dry and off the ground.
Do not touch plugs or the tool with wet hands.
Only use the drain cleaner to clean drains of recommended sizes.
Keep the drain cleaner as close as possible to the pipe. If it has difficulty finding the pipe, use the
front guide tube. If the distance is too long, it may cause winding or it may break off of the flexible
shaft.
Do not operate the drain cleaner while reversing (pressing the forward and reverse rotation button
R). Operating in the (R) state can cause damage to the flexible shaft. The button (R) is only used
to exit the flexible axis in the case of a blockage.
Use the guide hose to prevent the flexible shaft from bringing foreign matter when jittering.
After using detergent in the pipe, avoid direct contact with skin or eyes. Some detergents can
cause severe burns.
The function of the drain cleaner is to clean and dredge the pipes. Follow the instructions in this
manual. Using the drain cleaner inappropriately can cause injury.
Do not use the drain cleaner when the handle, switch, grounding plug, or fuse is damaged. Poorly
maintained tools can cause serious injury.
Grounding
⚠WARNING
This machine must be grounded while in use to protect the operator from electrical shock. This
unit is equipped with an electrical cord that has an equipment grounding conductor and a
grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed
and grounded in accordance with ALL local codes and ordinances.

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DO NOT MODIFY THE PROVIDED PLUG. If it will not fit the receptacle, have the proper
receptacle installed by a qualified electrician.
CHECK with a qualified electrician or service person if you do not completely understand the
grounding instructions, or if you are not sure the tool is properly grounded.
Grounded Tools: Tools with 3-Prong Plugs
Tools marked with Grounding required have a 3-wire cord and 3-prong grounding plug. The plug
must be connected to a properly grounded outlet. If the tool should electrically malfunction or break
down, grounding provides a low resistance path to carry electricity away from the user, reducing the
risk of electric shock. (See Figure A.)
The grounding prong in the plug is connected through the green wire inside the cord to the grounding
system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding
system and must never be attached to an electrically live terminal.
Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance
with all codes and ordinances. The plug and outlet should look like those in the following illustration.
Double Insulated Tools: Tools with Two-Prong Plugs
Tools marked Double Insulated do not require grounding. They have a special double insulation
system which satisfies OSHA requirements and complies with the applicable standards of
Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.
(See Figure B.)
Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration.

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Extension Cords
⚠WARNING
USE A PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When
using an extension cord, be sure to use one heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and cause
overheating.
Be sure your extension cord is properly wired and in good condition. Always replace a damaged
extension cord or have it repaired by a qualified person before using it. Protect your extension
cords from sharp objects, excessive heat and damp or wet areas.
Grounded tools require a 3-wire extension cord. Double Insulated tools can use either a 2- or 3-
wire extension cord.
As the distance from the supply outlet increases, you must use a heavier gauge extension cord.
Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in
loss of power and possible tool damage.
The smaller the wire’s gauge number, the greater the capacity of the cord. For example, a 14-
gauge cord can carry a higher current than a 16-gauge cord. Minimum extension cord wire size is
shown in the following table:
Minimum Wire Size Of Extension Cords
Nameplate AMPS
Cord Length
25'
50'
100'
150'
0-6
18 AWG
16 AWG
16 AWG
14 AWG
6-10
18 AWG
16 AWG
14 AWG
12 AWG
10-12
16 AWG
16 AWG
14 AWG
12 AWG
12-16
14 AWG
12 AWG
NOT RECOMMENDED
When using more than one extension cord to make up the total length, make sure each cord
contains at least the minimum wire size required.
If you are using one extension cord for more than one tool, add the nameplate amperes and use
the sum to determine the required minimum cord size.
If you are using an extension cord outdoors, make sure it is marked with the suffix W-A (Win
Canada) to indicate it is acceptable for outdoor use.
Make sure your extension cord is properly wired and in good electrical condition. Always replace
a damaged extension cord or have it repaired by a qualified electrician before using it.
Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.

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Main Parts of Drain Cleaner
Subassembly
Waterproof Plug
Flexible Shaft
Locking Ring
Operating Handle
Drum
Forward and Reverse Rotation Button
Switch
Protective Sleeve Position
Before Each Use
⚠WARNING
Check and be sure there are no damaged machine parts that may pose a threat to your safety.
Lubricate the flexible shaft according to this manual.
Check to be sure the flexible shaft is not worn or damaged. If it is, immediately have the flexible
shaft replaced.
Check the workplace to ensure sufficient lighting. Be sure there are no flammable liquids, gas, or
dust in the environment. Check the connection of cable and socket to ensure that the cable is not
damaged.

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Operating Instructions
⚠WARNING
To reduce the risk of injury, always wear eye protection.
Use the auxiliary handles supplied with the tool. Loss of control can cause personal injury.
Wear heavy duty leather gloves while operating the drain cleaner. Do not grasp the rotating cable
with anything else, including cloth gloves or a rag.
Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts.
Do not operate this machine if the operator or machine is standing in water.
Keep all electric connectors dry and off the ground.
Do not touch plugs or the tool with wet hands.
Only use the drain cleaner to clean drains of recommended sizes.
Keep the drain cleaner as close as possible to the pipe. If it has difficulty finding the pipe, use the
front guide tube. If the distance is too long, it may cause winding or it may break off of the flexible
shaft.
Do not operate the drain cleaner while reversing (pressing the forward and reverse rotation button
R). Operating in the (R) state can cause damage to the flexible shaft. The button (R) is only used
to exit the flexible axis in the case of a blockage.
Use the guide hose to prevent the flexible shaft from bringing foreign matter when jittering.
After using detergent in the pipe, avoid direct contact with skin or eyes. Some detergents can
cause severe burns.
The function of the drain cleaner is to clean and dredge the pipes. Follow the instructions in this
manual. Using the drain cleaner inappropriately can cause injury.
Do not use the drain cleaner when the handle, switch, grounding plug, or fuse is damaged. Poorly
maintained tools can cause serious injury.
When the flexible shaft is out of the drain cleaner less than 8 inches but more than 19.7 feet, do
not lock the ring. It will damage the flexible shaft and jaw.
Control the speed and exert pressure on the switch: the greater the pressure, the higher the
speed.
The reverse rotation should only be used to retract the flexible shaft in the trapped state.

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Forward and Reverse Rotation Switch
Press the L for forward rotation and press the R for reverse rotation.
Flexible Shaft Auto Scaling
1) Press the forward and reverse rotation button (L).
2) Press the speed switch lightly. Move the handle forward to the F position and the flexible shaft will
move forward.
3) Press the speed switch lightly and pull the handle back to the R position. The flexible shaft
will retract.
1. When the forward and reverse rotation button (R) is pressed, the flexible shaft stretches in the
opposite direction.
2. When the operating handle is in the O neutral position, the flexible shaft stops stretching
regardless to whether it’s in the forward or reverse rotation.

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Replacing the Shaft
1. Place the operating handle in the O position.
2. Take out the flexible shaft to expose the connector.
3. Unscrew the M4 set screws with an Allen wrench (not included) and remove the unwanted flexible
shaft.
4. Insert the new flexible shaft into the connector, align the screw holes, and tighten the M4 set
screws again.
5. Push the flexible shaft manually to the inside of the drum.
After Each Use
⚠WARNING
Keep the drain cleaner away from children.
Store the drain cleaner in a dry and clean place.

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Maintenance
⚠WARNING
Store power tools out of the reach of those not using them, especially children. Power tools can be
very dangerous for untrained people to handle.
Stand the drain cleaner with the head down so that the liquid inside the drum can flow out.
Manually rotate the drum to the waterproof plug to reveal the shell, and remove the waterproof
plug with an Allen wrench (not included). Insert the waterproof plug in the sleeve hole opening at
the end of the tool.
If the drain cleaner will not be used for some time, apply grease on the surface of the flexible shaft
to prevent rust.
Maintain the drain cleaner by adopting a program of conscientious repair and maintenance in
accordance with the following recommended procedures. It is recommended that the general
condition of any tool be examined before it is used. Keep your tool in good repair. Keep handles dry,
clean, and free from oil and grease. The following chart is based on a normal operation schedule.
Maintenance Interval
Maintenance Point
Daily before operating:
Keep the vents clear of dust and debris.
Inspect the cord and have it replaced by an authorized
technician.
After the first 60 hours of use:
Check the brushes and replace as needed.
If you replace the brushes, run the drain cleaner without load
for 15 minutes to seat the brushes properly.
Troubleshooting
Use the table below to troubleshoot problems before contacting service personnel or your local
dealer. If the problem continues after troubleshooting, call your local dealer for assistance.
Failure
Possible Cause
Corrective Action
The drain cleaner
will not start.
Power not connected.
Connect the power.
Internal damage.
Have a technician service the drain
cleaner.
The shaft will not
move forward.
Not installed correctly.
Inspect the installation, replace as
needed.
Internal damage.
Have a technician service the drain
cleaner.

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Parts Diagram

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Parts List
Part Number
Part Description
Quantity
1
Drain cable head
1
2
Screw M4×6
1
3
Screw ST4.2×14
23
4
Protective jacket
1
5
Lock sheet
2
6
Lock ring
1
7
Screw ST4.8×18
6
8
Drain cable l
1
9
Bearing 608
2
10
Front housing
1
11
Screw M5×14
2
12
Flat washer
6
13
Right cover
1
14
Screw ST4.2×25
4
15
Lock nut M6
1
16
Handle - right cover
1
17
Screw M5×12
4
18
Bearing 6808
1
19
Junction valve
1
20
Drum
1
21
O-Seal ring
1
22
Waterproof plug
1
23
Screw M6×60
1
24
Flash washer
1
25
Left cover
1
26
Locating plate
1
27
Screw M6×16
6
28
Bearing 606
6
29
Bearing base
1
30
Spring φ6×22
2
31
Steel ball φ5
2
32
Handle - left cover
1
33
Mobile bearing seat
1
34
Leaf spring
1
35
Spring washer
1
36
Screw M5×14
1
37
Sink hole washer
1
38
Connection head
1
39
Reduction box
1
40
Oil proofing washer
1
41
Rotor
1
42
Bearing 626
1
43
Right cover
1
44
Stator
1
45
Carbon brush
2
46
Carbon brush holder
2
47
LED light cover
1
48
LED light
1
49
Left cover
1
50
Decor
1
51
Forward and reverse rotation button
1

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Part Number
Part Description
Quantity
52
Switch
1
53
Side decoration
1
54
Pressing line plate
1
55
Power cord guard
1
56
Power cord
1
Replacement Parts
For replacement parts and technical questions, please call Customer Service at 1-800-222-5381.
Not all product components are available for replacement. The illustrations provided are a
convenient reference to the location and position of parts in the assembly sequence.
When ordering parts, the following information will be required: item description, item model
number, item serial number/item lot date code, and the replacement part reference number.
The distributor reserves the rights to make design changes and improvements to product lines
and manuals without notice.

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Limited Warranty
Northern Tool and Equipment Company, Inc. ("We'' or ''Us'') warrants to the original purchaser only
(''You'' or ''Your'') that the Ironton product purchased will be free from material defects in both
materials and workmanship, normal wear and tear excepted, for a period of one year from date of
purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in
accordance with product instructions. There are no other warranties, express or implied, including the
warranty of merchantability or fitness for a particular purpose. If the product does not comply with this
limited warranty, Your sole and exclusive remedy is that We will, at our sole option and within a
commercially reasonable time, either replace the product or product component without charge to You
or refund the purchase price (less shipping). This limited warranty is not transferable.
Limitations on the Warranty
This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect,
misuse, or as a result of any accident or in any other manner; (c) damage from misapplication,
overloading, or improper installation; (d) improper maintenance and repair; and (e) product alteration
in any manner by anyone other than Us, with the sole exception of alterations made pursuant to
product instructions and in a workmanlike manner.
Obligations of Purchaser
You must retain Your product purchase receipt to verify date of purchase and that You are the original
purchaser. To make a warranty claim, contact Us at 1-800-222-5381, identify the product by make
and model number, and follow the claim instructions that will be provided. The product and the
purchase receipt must be provided to Us in order to process Your warranty claim. Any returned
product that is replaced or refunded by Us becomes our property. You will be responsible for return
shipping costs or costs related to Your return visit to a retail store.
Remedy Limits
Product replacement or a refund of the purchase price is Your sole remedy under this limited warranty
or any other warranty related to the product. We shall not be liable for: service or labor charges or
damage to Your property incurred in removing or replacing the product; any damages, including,
without limitation, damages to tangible personal property or personal injury, related to Your improper
use, installation, or maintenance of the product or product component; or any indirect, incidental or
consequential damages of any kind for any reason.
Assumption of Risk
You acknowledge and agree that any use of the product for any purpose other than the specified
use(s) stated in the product instructions is at Your own risk.
Governing Law
This limited warranty gives You specific legal rights, and You also may have other rights which vary
from state to state. Some states do not allow limitations or exclusions on implied warranties or
incidental or consequential damages, so the above limitations may not apply to You. This limited
warranty is governed by the laws of the State of Minnesota, without regard to rules pertaining to
conflicts of law. The state courts located in Dakota County, Minnesota shall have exclusive jurisdiction
for any disputes relating to this warranty.

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Distributed by:
Northern Tool & Equipment Company, Inc.
Burnsville, Minnesota 55306
www.northerntool.com
Made in China