ISC Einhell BWS 115/850-3 User manual

BWS 115/850-3 Set; EX; UK
Angle Grinder Kit Artikel-Nr.: 4430352 Ident-Nr.: 01027

Komponenten / Ersatzteile
Position Artikel-Nr. Beschreibung
4 443031004004 Disc Cover Assembly
15 443031004015 Self-locking Pin Assembly
18 443031004018 Rotor Assembly
21 443031004021 Stator Assembly
26 443031004026 Carbon Brush pair
31 443031004031 Switch
901 443031004901 gear box assy. mit Lagern

Operating Instructions
Right-angle Grinder
Art.-Nr.: 44.303.52 I.-Nr.: 01027

BWS 115/850-3
Anleitung BWS_115_850_3_SPK7:_ 19.07.2007 14:08 Uhr Seite 1

2
Note the instructions for use!
Wear safety goggles!

Anleitung BWS_115_850_3_SPK7:_ 19.07.2007 14:08 Uhr Seite 2

3
3
5
4
1 2
a
b
a
b
a
b
Anleitung BWS_115_850_3_SPK7:_ 19.07.2007 14:09 Uhr Seite 3

4
Important!
When using equipment, a few safety precautions
must be observed to avoid injuries and damage.
Please read the complete operating manual with due
care. Keep this manual in a safe place, so that the
information is available at all times. If you give the
equipment to any other person, give them these
operating instructions as well.
We accept no liability for damage or accidents which
arise due to non-observance of these instructions
and the safety information.
Safety regulations
The corresponding safety information can be found
in the enclosed booklet.
Operating instructions for right-angle
grinders
Fig. 1
1 Spindle catch
2 Guard
3 Clamping flange
4 Grinding wheel
5 Flange nut
Flange arrangements when using grinding
wheels and cutting wheels (Fig. 2-4)
앬Flange arrangement when using a depressed-
centre or straight grinding wheel (Fig. 2)
a Clamping flange
b Flange nut
앬Flange arrangement when using a depressed-
centre cutting wheel (Fig. 3)
a Clamping flange
b Flange nut
앬Flange arrangement when using a straight cutting
wheel (Fig. 4)
a Clamping flange
b Flange nut
PROPER USE
The angle grinder is designed for the cutting and
rough grinding of metal and masonry using the
appropriate cutting disk or rough grinding disk.
Please note that our equipment has not been
designed for use in commercial, trade or industrial
applications. Our warranty will be voided if the
machine is used in commercial, trade or industrial
businesses or for equivalent purposes.
VOLTAGE
Before you use the machine for the first time, check
that the voltage marked on the rating plate is the
same as your mains voltage. Under no
circumstances is the mains voltage to differ from the
rated voltage by more than 10%.
SWITCH
To help prevent accidents, the right-angle grinder is
equipped with a safety switch. To turn on the
machine, push the switch forward and push down
until it latches in place. To turn the right-angle grinder
off, push the switch down. It will then jump back to its
original position.
REPLACING THE GRINDING WHEEL (Fig. 5)
Pull out the power plug.
Simple wheel change by spindle lock: Press the
spindle lock and allow the grinding wheel to latch in
place.Open the flange nut with the face spanner.
Change the grinding or cutting wheel and tighten the
flange nut with the face spanner.
Important!
Only ever press the spindle lock when the motor
and grinding spindle are at a standstill!
You must keep the spindle lock pressed while
you change the wheel!
For grinding or cutting wheels up to approx. 3 mm
thick, screw on the flange nut with the flat side facing
the grinding or cutting wheel.
TEST RUN FOR NEW GRINDING WHEELS
Allow the right-angle grinder to run in idle for at least
1 minute with the grinding or cutting wheel fitted in
place. Vibrating wheels are to be replaced
immediately.
MOTOR
It is vital for the motor to be well ventilated during
operation. Be sure, therefore, to keep the ventilation
holes clean at all times.
GRINDING WHEELS
Never use a grinding or cutting wheel bigger than the
specified diameter.
Before using a grinding or cutting wheel, check its
rated speed. The wheel´s rated speed must be
GB
Anleitung BWS_115_850_3_SPK7:_ 19.07.2007 14:09 Uhr Seite 4

5
higher than the idle speed of the right-angle grinder.
Use only grinding and cutting wheels that are
approved for a minimum speed of 11,000 rpm and a
peripheral speed of 80 m/sec.
OPERATING MODES
Rough grinding:
For the best rough grinding results, hold the grinding
wheel at an angle of between 30° and 40° to the
workpiece surface and guide back and forth over the
workpiece in steady movements.
Cutting:
When you use the right-angle grinder for cutting
purposes, avoid tilting it in the cutting plane. The
cutting wheel must have a clean cutting edge.
A diamond cutting wheel is best used to cut hard
stone.
It is prohibited to use the machine on asbestos
materials!
Never use a cutting wheel for rough grinding.
TECHNICAL DATA
Nominal voltage: 230 V ~ 50 Hz
Power consumption: 850 W
Idle speed: 11.000 rpm
Max. wheel diameter: 115 mm
Drive spindle thread: M 14
Sound pressure level LpA: 86,6 dB
Sound power level LWA: 99,6 dB
Vibration ahv 5,53 m/s2
Weight 1,8 kg
Totally insulated II / 쓑
Cleaning, maintenance and ordering
of spare parts
Always pull out the mains power plug before starting
any cleaning work.
Cleaning
앬Keep all safety devices, air vents and the motor
housing free of dirt and dust as far as possible.
Wipe the equipment with a clean cloth or blow it
with compressed air at low pressure.
앬We recommend that you clean the device
immediately each time you have finished using it.
앬Clean the equipment regularly with a moist cloth
and some soft soap. Do not use cleaning agents
or solvents; these could attack the plastic parts of
the equipment. Ensure that no water can seep
into the device.
Carbon brushes
앬In case of excessive sparking, have the carbon
brushes checked only by a qualified electrician.
Important! The carbon brushes should not be rep
laced by anyone but a qualified electrician.
Maintenance
앬There are no parts inside the equipment which
require additional maintenance.
Ordering replacement parts
Please quote the following data when ordering
replacement parts:
앬Type of machine
앬Article number of the machine
앬Identification number of the machine
앬Replacement part number of the part required
For our latest prices and information please go to
www.isc-gmbh.info
Disposal and recycling
The unit is supplied in packaging to prevent its being
damaged in transit. This packaging is raw material
and can therefore be reused or can be returned to
the raw material system.
The unit and its accessories are made of various
types of material, such as metal and plastic.
Defective components must be disposed of as
special waste. Ask your dealer or your local council.
GB
Anleitung BWS_115_850_3_SPK7:_ 19.07.2007 14:09 Uhr Seite 5

6
kerklärt folgende Konformität gemäß EU-Richtlinie
und Normen für Artikel
tdeclares conformity with the EU Directive
and standards marked below for the article
pdéclare la conformité suivante selon la
directive CE et les normes concernant lʼarticle
verklaart de volgende conformiteit in overeen-
stemming met de EU-richtlijn en normen voor
het artikel
mdeclara la siguiente conformidad a tenor de la
directiva y normas de la UE para el artículo
Odeclara a seguinte conformidade de acordo
com a directiva CE e normas para o artigo
Uförklarar följande överensstämmelse enl. EU-
direktiv och standarder för artikeln
qilmoittaa seuraavaa Euroopan unionin direkti-
ivien ja normien mukaista yhdenmukaisuutta
tuotteelle
erklærer herved følgende samsvar med EU-
direktiv og standarder for artikkel
Tзаявляет о соответствии товара
следующим директивам и нормам EC
Bizjavljuje sljedeću uskladjenost s odredbama i
normama EU za artikl.
Qdeclarå urmåtoarea conformitate cu linia direc-
toare CE μi normele valabile pentru articolul.
Zürün ile ilgili olarak AB Yönetmelikleri ve
Normlar∂ gere©ince aμa©∂daki uygunluk aç∂kla
mas∂n∂ sunar.
z‰ËÏÒÓÂÈ ÙËÓ ·ÎfiÏÔ˘ıË Û˘Ìʈӛ· Û‡Ìʈӷ ÌÂ
ÙËÓ √‰ËÁ›· ∂∂ Î·È Ù· ÚfiÙ˘Ô ÁÈ· ÙÔ ÚÔ˚fiÓ
Cdichiara la seguente conformità secondo la
direttiva UE e le norme per lʼarticolo
lattesterer følgende overensstemmelse i
henhold til EU-direktiv og standarder for produkt
jprohlašuje následující shodu podle směrnice
EU a norem pro výrobek.
Aa következő konformitást jelenti ki a termékek-
re vonatkozó EU-irányvonalak és normák szerint
Xpojasnjuje sledečo skladnost po smernici EU
in normah za artikel.
deklaruje zgodność wymienionego poniżej
artykułu z następującymi normami na
podstawie dyrektywy WE.
Wvydáva nasledujúce prehlásenie o zhode podľa
smernice EÚ a noriem pre výrobok.
eдеклаpиpа следното съответствие съгласно
диpективите и ноpмите на ЕС за пpодукта.
1заявляє про відповідність згідно з Директивою
ЄС та стандартами, чинними для даного товару
.deklareerib vastavuse järgnevatele EL direktiivi
dele ja normidele
Gdeklaruoja atitikti pagal ES direktyvas ir normas
straipsniui
4izjavljuje sledeçi konformitet u skladu s odred
bom EZ i normama za artikl
HAtbilstības sertifikāts apliecina zemāk minēto preču
atbilstību ES direktīvām un standartiem
ESamræmisyfirl‡sing sta›festir eftirfarandi samræmi
samkvæmt reglum Evfrópubandalagsins og stö›lum
fyrir vörur
Konformitätserklärung ISC-GmbH · Eschenstraße 6 · D-94405 Landau/Isar
Winkelschleifer BWS 115/850-3
Art.-Nr.: 44.303.52 I.-Nr.: 01027 Archivierung: 4430310-31-4155050-07
Subject to change without notice
2006/42/EG
2006/95/EG
97/23/EG
2004/108/EG
90/396/EWG
89/686/EWG
87/404/EWG
R&TTED 1999/5/EG
2000/14/EG:
95/54/EG:
97/68/EG:
X
X
X
EN 60745-1; EN 50144-1; EN 50144-2-3; EN 55014-1;
EN 55014-2; EN 61000-3-2; EN 61000-3-3
Landau/Isar, den 09.07.2007
Mayr
Product-Management
Weichselgartner
General-Manager
Anleitung BWS_115_850_3_SPK7:_ 19.07.2007 14:09 Uhr Seite 6


The reprinting or reproduction by any other means, in whole or in part,
of documentation and papers accompanying products is permitted only
with the express consent of ISC GmbH.
7
 Technical changes subject to change
tFor EU countries only
Never place any electric tools in your household refuse.
To comply with European Directive 2002/96/EC concerning old electric and electronic equipment and its
implementation in national laws, old electric tools have to be separated from other waste and disposed of
in an environment-friendly fashion, e.g. by taking to a recycling depot.
Recycling alternative to the demand to return electrical devices:
As an alternative to returning the electrical device, the owner is obliged to cooperate in ensuring that the
device is properly recycled if ownership is relinquished. This can also be done by handing over the used
device to a returns center, which will dispose of it in accordance with national commercial and industrial
waste management legislation. This does not apply to the accessories and auxiliary equipment without
any electrical components which are included with the used device.
Einhell UK Ltd
Morpeth Wharf
Twelve Quays
Birkenhead, Wirral
CH41 1NG
Tel. [phone], Fax [phone]
Anleitung BWS_115_850_3_SPK7:_ 19.07.2007 14:09 Uhr Seite 7

tGUARANTEE CERTIFICATE
Dear Customer,
All of our products undergo strict quality checks to ensure that they reach you in perfect condition. In the unlikely
event that your device develops a fault, please contact our service department at the address shown on this
guarantee card. Of course, if you would prefer to call us then we are also happy to offer our assistance under
the service number printed below. Please note the following terms under which guarantee claims can be made:
1. These guarantee terms cover additional guarantee rights and do not affect your statutory warranty rights.
We do not charge you for this guarantee.
2. Our guarantee only covers problems caused by material or manufacturing defects, and it is restricted to the
rectification of these defects or replacement of the device. Please note that our devices have not been
designed for use in commercial, trade or industrial applications. Consequently, the guarantee is invalidated
if the equipment is used in commercial, trade or industrial applications or for other equivalent activities. The
following are also excluded from our guarantee: compensation for transport damage, damage caused by
failure to comply with the installation/assembly instructions or damage caused by unprofessional
installation, failure to comply with the operating instructions (e.g. connection to the wrong mains voltage or
current type), misuse or inappropriate use (such as overloading of the device or use of non-approved tools
or accessories), failure to comply with the maintenance and safety regulations, ingress of foreign bodies
into the device (e.g. sand, stones or dust), effects of force or external influences (e.g. damage caused by
the device being dropped) and normal wear resulting from proper operation of the device.
The guarantee is rendered null and void if any attempt is made to tamper with the device.
3. The guarantee is valid for a period of 2 years starting from the purchase date of the device. Guarantee
claims should be submitted before the end of the guarantee period within two weeks of the defect being
noticed. No guarantee claims will be accepted after the end of the guarantee period. The original guarantee
period remains applicable to the device even if repairs are carried out or parts are replaced. In such cases,
the work performed or parts fitted will not result in an extension of the guarantee period, and no new
guarantee will become active for the work performed or parts fitted. This also applies when an on-site
service is used.
4. In order to assert your guarantee claim, please send your defective device postage-free to the address
shown below. Please enclose either the original or a copy of your sales receipt or another dated proof of
purchase. Please keep your sales receipt in a safe place, as it is your proof of purchase. It would help us if
you could describe the nature of the problem in as much detail as possible. If the defect is covered by our
guarantee then your device will either be repaired immediately and returned to you, or we will send you a
new device.
Of course, we are also happy offer a chargeable repair service for any defects which are not covered by the
scope of this guarantee or for units which are no longer covered. To take advantage of this service, please send
the device to our service address.
iSC GmbH • Eschenstraße 6 • 94405 Landau/Isar (Deutschland)
Telefon: +49 [0] 180 5 120 509 • Telefax +49 [0] 180 5 835 830 (Anrufkosten: 0,14 Euro/Minute, Festnetz der T-Com)
E-Mail: [email protected] • Internet: www.isc-gmbh.info
EH 07/2007
Anleitung BWS_115_850_3_SPK7:_ 19.07.2007 14:09 Uhr Seite 8

Safety instructions for
Angle grinder
Please read and save these instructions.

S-Hinweise Winkelschleifer SPK7_GB:_ 19.07.2007 8:42 Uhr Seite 1

GENERAL SAFETY REGULATIONS
CAUTION! Read the instructions in full.
Any errors made in following the instructions set out
below may result in an electric shock, fire and/or
serious injury. The term “electric tool” used below
refers to electric tools operated from the mains
power supply (with a power cable) and to battery
operated electric tools (without a power cable).
KEEP THESE REGULATIONS IN A SAFE PLACE!
1. WORK AREA
Keep your work area clean and tidy.
Disorder and insufficiently illuminated work areas
can lead to accidents.
Do not use this tool in a potentially explosive
environment containing combustible liquids,
gases or dust.
Electric tools generate sparks, which can in turn
ignite dust or vapors.
Keep children and other persons away from
the electric tool while it is being used.
Allowing yourself to get distracted can cause you
to lose control of the tool.
2. ELECTRICAL SAFETY
The toolʼs connector plug must be able to fit
into the socket outlet. Do not modify the plug
in any way! Do not use adapter plugs in
conjunction with electrically grounded tools.
Unmodified plugs and matching socket outlets
reduce the risk of an electric shock.
Avoid touching grounded surfaces, such as
those of pipes/tubes, heaters, cookers and
refrigerators.
There is an increased risk of getting an electric
shock if you are electrically grounded.
Keep the tool away from rain and moisture/wet
conditions.
Penetration of water into an electric tool increases
the risk of an electric shock.
Do not use the cable to carry the tool, hang it
up or pull the plug out of the socket. Keep the
cable away from sources of heat, oil, sharp
edges and moving tool parts.
Damaged or tangled cable increases the risk of an
electric shock.
If you intend to use an electric tool outdoors,
ensure that you only use extension cable that
is approved for outdoor applications.
Using extension cable that is approved for outdoor
applications reduces the risk of an electric shock.
Connect the electric tool to the mains power
supply (230V~, 50Hz) via a socket-outlet with
earthing contact with maximum 16A
protection. We recommend that you fit a
residual-current protection device with a
maximum nominal tripping current of 30 mA.
Seek the advice of your electrician.
3. PERSONAL SAFETY
Be alert, work conscientiously and exercise
appropriate caution when using the electric
tool. Do not use the tool if you are tired or are
under the influence of drugs/medication or
alcohol.
One moment of carelessness or lack of attention
when using the electric tool can cause serious
bodily injury!
Always wear personal protective equipment
(PPE), including safety goggles.
Wearing personal protective equipment such as a
dust mask, non-slip footwear, protective headgear
and ear muffs (depending upon the type of electric
tool and the particular application) reduces the risk
of sustaining injury.
Wear ear-muffs.
The impact of noise can cause damage to
hearing.
Wear a breathing mask.
Dust which is injurious to health can be
generated when working on wood and
other materials. Never use the device to
work on any materials containing
asbestos!
Wear safety goggles.
Sparks generated during working or
splinters, chips and dust emitted by the
device can cause loss of sight.
Avoid unintentional startups. Ensure that the
switch is in the “OFF” position before you
insert the plug into the socket outlet.
Physically touching the switch with your finger
when carrying the tool or connecting the tool to
the power supply switched on can lead to
accidents.
Remove adjusting tools/wrench(es) prior to
switching on the power tool.
A tool or wrench that is positioned inside a rotating
power tool part can cause injury.
2
GB



S-Hinweise Winkelschleifer SPK7_GB:_ 19.07.2007 8:42 Uhr Seite 2

3
GB
Do not overestimate your abilities. Make sure
you stand squarely and keep your balance at
all times.
This way, you will be able to have better control
over the tool in unexpected situations.
Wear suitable clothes. Never wear loose fitting
clothes or jewelry. Keep hair, clothes and
gloves away from moving parts.
Loose clothing, dangling jewelry and long hair can
be caught by moving parts.
If dust extraction and dust collection devices
can be mounted, ensure that these are
connected and are properly used.
Use of such equipment reduces the risk
associated with dust accumulation.
4. CAREFUL HANDLING AND USE OF ELECTRIC
TOOLS
Do not overload your tool. Only use suitable
electric tools to perform your work.
Using the right electric tool allows you to work
better and safer within the toolʼs quoted capacity
range.
Do not use an electric tool whose switch is
defective.
An electric tool that no longer can be switched on
or off is dangerous and must be repaired.
Always pull the plug out of the socket outlet
before making any adjustments. Exchange
accessory parts or put away the tool.
This precaution eliminates the possibility of
inadvertently starting the tool.
When not in use, store electric tools out of the
reach of children. Do not allow those persons
to use this tool who are unfamiliar with it or
who have not read these instructions.
Electric tools are dangerous when they are used
by inexperienced persons.
Take good care of your tool. Check that
moving parts properly function and do not jam,
that parts are not broken off or damaged in any
way and that the tool can be used to its full
capacity. Have damaged parts repaired prior to
using the tool.
The cause of many accidents can be traced back
to poorly maintained electric tools.
Keep your blades sharp and clean.
Properly maintained blades with sharp edges jam
less frequently and are easier to use.
Use electric tools and plug-in tools, etc. in
compliance with these instructions and in the
manner that is prescribed for the model at
hand. In so doing, pay due attention to working
conditions and the job to be performed.
Using electric tools for applications other than
those intended can lead to dangerous situations.
If the power cable of the electric tool is
damaged, it must be replaced by a specially
prepared connection lead which can be
obtained from the customer service center.
5. SERVICE
Have your tool repaired only by authorized
specialists using original replacement parts.
This will ensure that your tool remains safe to use.
Special safety instructions
 Always secure the workpiece if possible: Use
clamps or a vise to hold the workpiece securely. This
is far safer than holding it in your hand and also
means that you have both hands free to operate the
electric tool.
Check that the speed shown on the grinding tool
is the same as, or faster than, the rated speed of
the grinder.
Check that the dimensions of the grinding tool
match those of the grinder.
Grinding disks must always be used and stored
with care in accordance with the instructions of
the manufacturer.
Always check the grinding disk before use.
Never use any disks with pieces broken off,
which are cracked or are in any other way dam
aged.
Check that grinding tools are attached in accor
dance with the instructions of the manufacturer.
Always use backing layers if they are supplied
with the grinding tool and their use is specified.
Check that the grinding tool is properly attached
and fastened before use and allow to run without
load in a safe position for 30 s. Stop immediately
if it should vibrate heavily or if any other fault
should become apparent. Examine the machine
to find the cause of the fault.
Never use the electric tool without the guard if a
guard is included in delivery.
Do not use separate reducer sleeves or adapters
to make grinding disks with large holes fit
properly.
For grinding tools with threaded inserts, check
that the thread is long enough for the length of
S-Hinweise Winkelschleifer SPK7_GB:_ 19.07.2007 8:42 Uhr Seite 3

the spindle.
Ensure that the tool is securely fastened.
Never use cutting-off disks for rough grinding.
Take care to ensure that any sparks generated
during use do not cause any danger, e.g. by
hitting persons or igniting inflammable
substances.
Take care to ensure that the air vents are not
blocked whenever you carry out work involving
the generation of dust. Should you have to
remove any dust, first disconnect the electric tool
from the mains power supply (only use
non-metallic objects) and avoid any damage to
inner parts.
Use safety goggles and ear-muffs.
You should also wear protective clothing and
equipment such as a dust mask, work gloves,
apron and helmet.
The grinding tool runs on after the tool is
switched off.
The tool may only be used in the open air with
extension cables which have been certified as
suitable for the purpose. The extension cables
used must have cross-sections of least 1.5 mm2.
The plug-and-socket connections must be
equipped with earthing-contacts and protection
against rain-water.
For safety reasons the angle grinder is not to be
used without the guard and the auxiliary handle
attached.
Never use for working on materials which
contain asbestos.
Always use a dust extractor when using the tool
to work (cutting and grinding) on stone. The dust
extractor must be certified as suitable for the
removal of dust generated from stone.
Always keep these Safety Instructions in a safe
place.
GB
EH 07/2007
S-Hinweise Winkelschleifer SPK7_GB:_ 19.07.2007 8:42 Uhr Seite 4