ISC PCI6000 User manual

PCI6000
User's Manual
Complete Technical Reference for the PCI6000 - a series of industrial Computers offered by
InnoScan Computing A/S
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Disclaimer
InnoScan Computing A/S makes no representations or warranties with respect to the con-
tents or use of this manual, and specifically disclaims any express or implied warranties of
merchantability or fitness for any particular purpose. Further, InnoScan Computing A/S
reserves the right to revise this publication and to make changes to its content, at any time,
without obligation to notify any person or entity of such revisions or changes.
FCC Warning
Computing devices and peripherals generate, use, and can radiate radio frequency energy,
and if not installed and used in accordance with the instructions advised by InnoScan
Computing A/S, may cause interference to radio communications.
The PCI6000 equipment, manufactured by InnoScan Computing A/S, is designed to com-
ply with the emerging generic EEC standards, that cover applications in Industry and
process control.
Copyright
Copyright 1999 InnoScan Computing A/S. All rights reserved. No part of this publication
may be reproduced, photocopied, stored on a retrieval system, or transmitted without the
express prior written consent of InnoScan Computing A/S.
InnoScan Computing A/S
Islevdalvej 184
DK-2610 Rødovre
Denmark
http: //www.innoscan-isc.dk
e-mail: [email protected]k
Version 3.0, 10.01.2000
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Chapter1 IntroductionChapter1 Introduction. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .0011
Structure of This Manual. . . . . . . . . . . . . . . .01
PCI6000 Features. . . . . . . . . . . . . . . .01
Maintenance. . . . . . . . . . . . . . . . .01
The PCI6000 Mechanical Details. . . . . . . . . . .01
The PCI6000 Software Details. . . . . . . . . . . .02
PCI6000 Electrical Details. . . . . . . . . . . . .02
Accessories. . . . . . . . . . . . . . . . . .02
Using This Manual. . . . . . . . . . . . . . . . .02
Technical Support. . . . . . . . . . . . . . . . . .02
Part 1Part 1PCI6000 FeaturesPCI6000 Features
Chapter 2 PCI6000 OverviewChapter 2 PCI6000 Overview. . . . . . . . . . . .. . . . . . . . . . . .0055
2.1PCI6000 Versions. . . . . . . . . . . . . . . .05
2.2External PCI6000 Keyboards. . . . . . . . . . . .06
2.3PCI6000 Features. . . . . . . . . . . . . . . .07
Part 2Part 2PCI6000 MaintenancePCI6000 Maintenance
Chapter 3 ServicingChapter 3 Servicing. . . . . . . . . . . . . . . .1313
3.1Removing the Level 1 from the Front Module. . . . . . .13
3.2Exchange of Hard Disk and Fan. . . . . . . . . . .14
3.3Exchange of Battery and BIOS. . . . . . . . . . . .15
3.4Front Service Indicator. . . . . . . . . . . . . .16
Chapter 4 CleaningChapter 4 Cleaning. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .1717
4.1Outside. . . . . . . . . . . . . . . . . . .17
Cooling System on Level 4. . . . . . . . . . . . .17
Cleaning. . . . . . . . . . . . . . . . . . .17
4.2Inside. . . . . . . . . . . . . . . . . . . .17
Filter for Level 3. . . . . . . . . . . . . . . .17
4.3Resistance to Chemicals. . . . . . . . . . . . . .18
PCI6000 User’s ManualTable of Contents i
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Chapter 5 Reporting ProblemsChapter 5 Reporting Problems. . . . . . . . . . . .. . . . . . . . . . . .1919
Chapter 6 Spare PartsChapter 6 Spare Parts. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .2121
Fan. . . . . . . . . . . . . . . . . . . .21
Battery. . . . . . . . . . . . . . . . . . .21
Display. . . . . . . . . . . . . . . . . . .21
Processor. . . . . . . . . . . . . . . . . . .22
Memory. . . . . . . . . . . . . . . . . . .22
Expansion Box. . . . . . . . . . . . . . . . .22
Touch Screen. . . . . . . . . . . . . . . . .23
Power Supply. . . . . . . . . . . . . . . . .23
Hard Disk. . . . . . . . . . . . . . . . . .23
Solid State Disk. . . . . . . . . . . . . . . . .23
Part 3Part 3PCI6000 Mechanical DetailsPCI6000 Mechanical Details
Chapter 7 Level 1Chapter 7 Level 1. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . .2727
7.1Outside View. . . . . . . . . . . . . . . . .28
Front. . . . . . . . . . . . . . . . . . . .28
Back. . . . . . . . . . . . . . . . . . . .29
Top. . . . . . . . . . . . . . . . . . . .30
Bottom. . . . . . . . . . . . . . . . . . .30
Left and Right. . . . . . . . . . . . . . . . .31
7.2Inside X-ray View. . . . . . . . . . . . . . . .32
Service Zone. . . . . . . . . . . . . . . . .33
Chapter 8 Level 2 15”Chapter 8 Level 2 15”. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .3535
8.1Outside View. . . . . . . . . . . . . . . . .36
Front. . . . . . . . . . . . . . . . . . . .36
Back. . . . . . . . . . . . . . . . . . . .37
Top. . . . . . . . . . . . . . . . . . . .38
Bottom. . . . . . . . . . . . . . . . . . .39
Left and Right. . . . . . . . . . . . . . . . .40
Chapter 9 Level 2 17”Chapter 9 Level 2 17”. . . . . . . . . . . . . . .. . . . . . . . . . . . . . .4141
9.1Outside View. . . . . . . . . . . . . . . . .42
Front. . . . . . . . . . . . . . . . . . . .42
Back. . . . . . . . . . . . . . . . . . . .43
Top. . . . . . . . . . . . . . . . . . . .44
Bottom. . . . . . . . . . . . . . . . . . .45
Left and Right. . . . . . . . . . . . . . . . .46
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Chapter 10 Mounting of a Level 2Chapter 10 Mounting of a Level 2. . . . . . . . . . .. . . . . . . . . . .4747
Space Behind the Computer. . . . . . . . . . . . .47
Electromagnetic Compatibility (EMC). . . . . . . . . .47
Mounting Instructions. . . . . . . . . . . . . . .48
Chapter 11 Level 3D 12”Chapter 11 Level 3D 12”. . . . . . . . . . . . . .4949
11.1Outside View. . . . . . . . . . . . . . . . .50
Front. . . . . . . . . . . . . . . . . . . .50
Back. . . . . . . . . . . . . . . . . . . .51
Top. . . . . . . . . . . . . . . . . . . .52
Bottom. . . . . . . . . . . . . . . . . . .53
Left and Right. . . . . . . . . . . . . . . . .54
11.2Inside X-ray View. . . . . . . . . . . . . . . .55
Chapter 12 Level 3D 15”Chapter 12 Level 3D 15”. . . . . . . . . . . . . .5757
12.1Outside View. . . . . . . . . . . . . . . . .58
Front. . . . . . . . . . . . . . . . . . . .58
Back. . . . . . . . . . . . . . . . . . . .59
Top. . . . . . . . . . . . . . . . . . . .60
Bottom. . . . . . . . . . . . . . . . . . .61
Left and Right. . . . . . . . . . . . . . . . .62
12.2Inside X-ray View. . . . . . . . . . . . . . . .63
Chapter 13 Level 3A 15”Chapter 13 Level 3A 15”. . . . . . . . . . . . . .6565
Chapter 14 Level 3A 17”Chapter 14 Level 3A 17”. . . . . . . . . . . . . .6767
Chapter 15 Mounting of a Level 3Chapter 15 Mounting of a Level 3. . . . . . . . . . .6969
15.1Space Behind the Computer. . . . . . . . . . . . .69
15.2Cut-out for a Level 3 in a Panel. . . . . . . . . . . .70
15.3Cut-out for a Level 3 with Keyboard in a Panel. . . . . . .71
15.4Cut-out for a Level 3 in a Panel. . . . . . . . . . . .72
15.5Cut-out for a Level 3 with Keyboard in a Panel. . . . . . .73
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Chapter 16 Level 4D 12”Chapter 16 Level 4D 12”. . . . . . . . . . . . . .7575
16.1Outside View. . . . . . . . . . . . . . . . .76
Front. . . . . . . . . . . . . . . . . . . .76
Back. . . . . . . . . . . . . . . . . . . .77
Top. . . . . . . . . . . . . . . . . . . .78
Bottom. . . . . . . . . . . . . . . . . . .78
Left and Right. . . . . . . . . . . . . . . . .79
Chapter 17 Level 4D 15”Chapter 17 Level 4D 15”. . . . . . . . . . . . . .8181
17.1Outside View. . . . . . . . . . . . . . . . .82
Front. . . . . . . . . . . . . . . . . . . .82
Back. . . . . . . . . . . . . . . . . . . .83
Top. . . . . . . . . . . . . . . . . . . .84
Bottom. . . . . . . . . . . . . . . . . . .84
Left and Right. . . . . . . . . . . . . . . . .85
Chapter 18 Level 4A 15”Chapter 18 Level 4A 15”. . . . . . . . . . . . . .8787
Chapter 19 Level 4A 17”Chapter 19 Level 4A 17”. . . . . . . . . . . . . .8989
Chapter 20 Mounting of a Level 4Chapter 20 Mounting of a Level 4. . . . . . . . . . .9191
Space Behind the Computer. . . . . . . . . . . . .91
Chapter 21 Installing Add-on CardsChapter 21 Installing Add-on Cards. . . . . . . . . .9393
Installation Drawing. . . . . . . . . . . . . . .93
Specification. . . . . . . . . . . . . . . . . .94
Part 4Part 4PCI6000 Software DetailsPCI6000 Software Details
Chapter 22 Installation of SoftwareChapter 22 Installation of Software. . . . . . . . .. . . . . . . . .0970979797
22.1Network Driver Installation. . . . . . . . . . . . .097
22.2Video Driver Installation. . . . . . . . . . . . .0100
22.3Padmouse Driver Installation. . . . . . . . . . . .0102
22.4Infrared Touch Driver Installation. . . . . . . . . .0105
22.5Resistive Touch Driver Installation. . . . . . . . . .0108
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22.6Hardware Monitor Installation. . . . . . . . . . .0110
Part 5Part 5PCI6000 Electrical DetailsPCI6000 Electrical Details
Chapter 23 Interrupt, Memory, and I/O MapChapter 23 Interrupt, Memory, and I/O Map. . . . .. . . . .097097115115
23.1PCI6000 Interrupt Map. . . . . . . . . . . . .0115
23.2Memory Map. . . . . . . . . . . . . . . . .0116
23.3I/O Map. . . . . . . . . . . . . . . . . .0116
Chapter 24 PCI6000 Front ButtonsChapter 24 PCI6000 Front Buttons. . . . . . . . . .117117
Backlight Control. . . . . . . . . . . . . . . .117
Power ON/OFF. . . . . . . . . . . . . . . .117
Indicators. . . . . . . . . . . . . . . . . .117
IrDa. . . . . . . . . . . . . . . . . . . .118
Chapter 25 Power ManagementChapter 25 Power Management. . . . . . . . . .. . . . . . . . . .097097119119
25.1Restart and Shutdown. . . . . . . . . . . . . .0119
Chapter 26 Infrared File TransferChapter 26 Infrared File Transfer. . . . . . . . .. . . . . . . . .097097123123
26.1PCI6000 IrDA - Infrared File Transfer. . . . . . . . .0123
Chapter 27 Connectors Level 1Chapter 27 Connectors Level 1. . . . . . . . . . .125125
COM1 and COM 2. . . . . . . . . . . . . . .125
CD-ROM Drive Connectors. . . . . . . . . . . . .127
Parallel Printer Port. . . . . . . . . . . . . . .128
Floppy Disk Drive Connector. . . . . . . . . . . .128
Ethernet Connector, RJ-45. . . . . . . . . . . . .129
External PCI6000 Keyboard with Mouse. . . . . . . . .129
Universal Serial Port (USB). . . . . . . . . . . . .129
PS/2 keyboard and Mouse. . . . . . . . . . . . .130
Power Line. . . . . . . . . . . . . . . . . .130
CRT Monitor. . . . . . . . . . . . . . . . .131
Front Connector. . . . . . . . . . . . . . . .131
Chapter 28 Jumper Settings Level 1Chapter 28 Jumper Settings Level 1. . . . . . . . . .133133
Default Setting. . . . . . . . . . . . . . . . .133
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Chapter 29 PSUChapter 29 PSU. . . . . . . . . . . . . . . . .135135
29.1AC Power Input, 115/230V AC Version. . . . . . . . .135
General Specifications. . . . . . . . . . . . . . .135
Input Specifications. . . . . . . . . . . . . . .135
Output Specifications. . . . . . . . . . . . . . .136
29.2DC Power Input, 24V Version. . . . . . . . . . . .137
General Specifications. . . . . . . . . . . . . . .137
Input Specifications. . . . . . . . . . . . . . .137
Output Specifications. . . . . . . . . . . . . . .138
Chapter 30 Motherboard Level 1Chapter 30 Motherboard Level 1. . . . . . . . . . .139139
30.1Motherboard Connector Overview. . . . . . . . . .139
BAT. . . . . . . . . . . . . . . . . . . .140
BIOS1. . . . . . . . . . . . . . . . . . .140
DIMM0. . . . . . . . . . . . . . . . . . .140
JCOM1, JCOM2. . . . . . . . . . . . . . . .140
JCOM1_ISO, JCOM2_ISO. . . . . . . . . . . . .141
JCRT. . . . . . . . . . . . . . . . . . . .141
JFAN1. . . . . . . . . . . . . . . . . . .141
JFLOPPY. . . . . . . . . . . . . . . . . .141
JFLP. . . . . . . . . . . . . . . . . . . .141
JIDE_P. . . . . . . . . . . . . . . . . . .141
JIDE_S. . . . . . . . . . . . . . . . . . .141
JKBDMS. . . . . . . . . . . . . . . . . . .142
JPCIISABUS1. . . . . . . . . . . . . . . . .142
JPOWER1. . . . . . . . . . . . . . . . . .142
JPS/2. . . . . . . . . . . . . . . . . . .142
JSDPWR. . . . . . . . . . . . . . . . . . .142
JUSB. . . . . . . . . . . . . . . . . . . .142
MMC2. . . . . . . . . . . . . . . . . . .142
RJ45. . . . . . . . . . . . . . . . . . . .143
Part 6Part 6PCI6000 AccessoriesPCI6000 Accessories
Chapter 31 Serial Port ModulesChapter 31 Serial Port Modules. . . . . . . . . . .147147
31.1Setup for RS232 - Galvanic Isolated. . . . . . . . . .148
31.2Setup for RS485 - Galvanic Isolated. . . . . . . . . .148
31.3Setup for RS422 - Galvanic Isolated. . . . . . . . . .149
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Chapter 32 Full External AT KeyboardChapter 32 Full External AT Keyboard. . . . . . . . . .151151
32.1Tabletop Version. . . . . . . . . . . . . . . . . .151
Back. . . . . . . . . . . . . . . . . . . . .152
Inside X-ray View. . . . . . . . . . . . . . . . .152
32.2Wall-Mounted Version. . . . . . . . . . . . . . . .153
Inside X-ray View. . . . . . . . . . . . . . . . .154
Cut Out. . . . . . . . . . . . . . . . . . . .154
Chapter 33 Disk DrivesChapter 33 Disk Drives. . . . . . . . . . . . . . . .155155
33.1CD Rom Kit. . . . . . . . . . . . . . . . . . .155
33.2Floppy Disk Kit. . . . . . . . . . . . . . . . . .155
Chapter 34 Level 4 Mounting BracketsChapter 34 Level 4 Mounting Brackets. . . . . . . . . .157157
Level 4 Top Mounting Bracket, L=434mm. . . . . . . . . .157
Level 4 Wall Mounting Bracket, L=434mm. . . . . . . . .158
Level 4 Top Mounting Bracket, L=516mm. . . . . . . . . .159
Level 4 Wall Mounting Bracket, L=516mm. . . . . . . . .160
PCI6000 User’s ManualTable of Contents vii
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This document describes the PCI6000, which is the name of a series of Industrial Com-
puters ranging from open level 1 versions to IP65-enclosed level 4 versions offered by
InnoScan Computing A/S.
Structure of This Manual
This manual is organized as a structured, hierarchical decomposition - from the outside
to the inside.
In preparing this manual we decided not to write one long, monolithic document, which
must be read from beginning to end.
An important reason is that a user cannot easily find the information needed without
searching the entire document.
Another reason for this decision is, that long narrative documents tend to be so boring,
that nobody wants to read them and certainly nobody enjoys to write them.
Instead we have decided to base this manual on diagrams, sketches, tables, and key
words, which is also in correspondence with our increasingly video-oriented society.
The manual is divided into six major parts - PCI6000 Features, PCI6000 Maintenance,
PCI6000 Mechanical Details, PCI6000 Software Details, PCI6000 Electrical Details,
and PCI6000 Accessories.
PCI6000 Features
The first part lists the PCI6000 models available and describes the common features
and options of all models.
PCI6000 Maintenance
This part describes how to service and clean a PCI6000.
Furthermore this part also provides a form for you to report any problem you might
have with your PCI6000 and describes the spare parts.
PCI6000 Mechanical Details
The fourth part presents the detailed specifications and characteristics of each model.
Each model is decomposed in separate chapters, starting with an outside mechanical
and electrical examination followed by removing the cover of the model and looking at
the organization of the main inside parts.
PCI6000 User’s ManualChapter 1Chapter 1Introduction 1
Chapter 1 Introduction
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PCI6000 Software Details
Describes the installation of drivers and hardware monitor.
PCI6000 Electrical Details
Describes the connectors, jumper settings, PSU, and a detailed walk-through of the mother-
board.
PCI6000 Accessories
This final part describes the optional useful devices working and sold together with
PCI6000.
Using This Manual
This manual assumes that you are familiar with the PC-architecture and experienced with
PC hardware and software.
As the manual is organized as a mirror of the physical hardware, you could find informa-
tion about a given part by identifying its position in the hardware.
If for example you need information about the keyboard connector, then you would look in
the Connectors Level 1 chapter, because the all the connectors are placed in level 1.
Designing the manual in this way, we hope that it may serve as a structured map that will
guide you through the specifications and settings.
Technical Support
Technical questions may be adressed directly to our technical support center via the ISC
Internet homepage www.innoscan-isc.dk.
2
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Part 1
PCI6000 Features
Defines the Different
Models and Describes the
Common Data for All Models
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2.1PCI6000 Versions
PCI6000 User’s ManualChapter 2 PCI6000 Overview 5
Chapter 2 PCI6000 Overview
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2.2External PCI6000 keyboards
6Part 1 PCI6000 Features
Keyboard
Tabletop
Wall-mount
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PCI6000 User’s ManualChapter 2 PCI6000 Overview 7
2.3PCI6000 Features
Processor:Intel P-II Mobile Module 2, 266MHz - 400MHz
Intel Celeron Mobile Module 2, 400MHz
Memory:32 - 256 Mb SDRAM DIMM168
2 Mb BIOS flash EEPROM
Video Controller:Flat panel support for SVGA, XGA, and SXGA
Video RAM: 2 Mb Intel 69000 controller.
Display:LCD TFT Colour, 12.1” (SVGA), 15.1” (XGA), and
17.1” (SXGA)
I/O Ports:2 serial RS232 ports with FIFO buffer (16550)
(optional with individual galvanic isolation configurable to
RS232/RS485/RS422)
Parallel printer port
Port for external PS/2 keyboard
Port for external PS/2 mouse
Port for external PCI6000 IP65 keyboard/mouse (DIN8)
2 universal serial bus (USB) ports
RJ45 10/100 Mbit Ethernet port
Port for external floppy drive
IDE port for CD-ROM incl. power connector
IrDa:Infrared tranceive diode integrated in foil keyboard front for
wireless data transfer via onboard COM4
Status LED’s:LED indicators for system fault, standby mode and power on
Disk Drive:2½” hard disk IDE ultra DMA-33, 3.2 GB+
Optional: Solid state disk from 20 MB +
Open Slots:Expansion box with slots for 3/4 length ISA cards. 1 ISA slot
and 1 shared ISA/PCI slot. Optional 1 ISA and 3 shared
ISA/PCI slots
Pad Mouse:Integrated in front IP65 (NEMA 4/12) of level 3D or 4D
Touch Screen:Infrared 12” and 15” or resistive 12”, 15”, and 17”) via onboard
(Optional)COM3
Material: Glass with hard-coated surface
Floppy Drive:3 1/2” (Portable pocket type)
Power Supply:Voltage 115/230V AC, 50-60Hz
Ipeak (115V AC) < 2Arms
Ipeak (230V AC) < 1Arms
Power consumption, typical:
Level 1:30W
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8Part 1 PCI6000 Features
with 12” LCD:40W
with 15” LCD:45W
with 17” LCD:70W
Keyboard:Full qwerty foil keyboard integrated in IP65 front of level 3D or
4D
Hardware Monitor:Build-in hardware monitor of system fan speed, temperature
and voltages.
Outer Materials:Level 4: Stainless steel ASI 316
Acrylic safety glass, anti-glare coated
Polyester, reverse printed
Heat sink, extruded anodized aluminium
Level 3: Stainless steel ASI 316 (front)
Acrylic safety glass, anti-glare coated
Polyester, reverse printed
Chassis anodized steel
Level 2: Flat screen on front (partly uncovered)
Chassis anodized steel
Keyboard:Stainless steel ASI 316
Polyester, reverse printed
Environmental
Performance:PCI6000 is designed to meet the specification table on the
following page. Specification is validated by testing the
PCI6000 15” D version without touch.
For other models go to PCI6000 environmental test report to
check complience as vibration and shock limits may be diffe-
rent due to other kind of display.
For detailed environmental data and tests please request the
PCI6000 environmental test rapport.
Those tests fulfil the CE mark requirements for industrial use.
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