iseg Crate Controller 2 Series Guide

Technical documentation
last change on: 14.04.2020
Crate Controller 2x Series
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Document history
Version Date Major changes
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7" 8>8"!87> -!7
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Disclaimer / Copyright
,@!8!8 ,A66=#= )3,3
( ,,A66=2= - 2&2
6,A66=(
,B
The information in this manual is subject to change without notice. We take no responsibility for any mistake in the
document. We reserve the right to make changes in the product design without reservation and without notication to
the users. We decline all responsibility for damages and injuries caused by an improper use of the device.
Crate Controller CC24/CC23 Last change on: 14.04.2020 www.iseg hv.com 2/44
www.iseg-hv.com

Safety
(
,C ,
, ,
,C D
Depiction of the safety instructions
DANGER!
+)*=3E
F+,EGC A(' 6F+,EG
C
WARNING!
)3*-*=E
F,EGC A(' 6F,EG
C
CAUTION!
)H(-.*E
)6FEG,
INFORMATION
-*.3)(-.*
)6F-G,
3
),,E
-
Crate Controller CC24/CC23 Last change on: 14.04.2020 www.iseg hv.com 3/44

Intended Use
( 0(2
(,& ,, 0
-I 0$ ) 0 (
,,
Qualification of personnel
)D06,2,A,6
,26,&6,
,
General safety instructions
.,
. ,
.0
J ,',
'0,2 ,
(,', D0
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Important safety instructions
DANGER!
+)*=3E
(,, ,
,,,
H)H(-.*-%.34-*=-((-KH-5*(
1))3.%(3-)%)L)3+
) /
,, ,
+,,
*D
)
D0
WARNING
)3*-*=E
3)5+.*M.%()=E
1262,2
N
WARNING!
)3*-*=E
+ D,
CAUTION!
)H(-.*E
,26O,,,
CAUTION!
)H(-.*E
,22,, 26 ,,
C
INFORMATION
-*.3)(-.*
56
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Table of Contents
+ !
+# , !
Safety 3
+ $
-H "
K0 "
= "
- ;
1. General information 8
2. Package contents / Accessories 8
3. Compatibility 8
4. Technical data 10
5. Hardware setup and topology 11
;7)*%+ 7!
;!( 7!
;$,, !$?2!!"2 7!
6. Front panel 13
7. Connectors 15
>7)* 7;
>! '% 7:
>$ 7>
8. WiFi 18
9. Module Bitrate Conguration 18
10. AC line power fail 19
11. iCS2 – iseg Communication Server 2.2 20
777 !8
77! !7
77!7 !!
77!! !!
77!$0,/,2 !$
77$ !"
77$70, !;
77$!3#0, !;
77$$0, !:
77"H#0, !:
77"7))% !:
77"! !:
77"$3 !>
77"" 3- !>
77";- !>
77;0, !?
77;7((5 !<
77;!5- $8
77;$,)% $7
77;"*5 $7
77;;H $!
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77:P $"
77:7%/& $"
77:!%/ $;
77:$%/0 $;
77:"/ $;
77:;3,/+ $;
77::3,/ $:
77:>3,/%, $:
77:?3,/ $:
12. Legacy Mode 37
7!7- $>
7!!,,%, $?
7!$, $?
13. Dimensional drawings 39
14. Connectors and PIN assignments 41
15. Accessories 41
16. Appendix 42
17. Glossary 43
18. Warranty & Service 44
19. Disposal 44
20. Manufacturer contact 44
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1. General information
(,!"#!$,%&' ,
(,0,5-2'2*572.)5262.5#H)!2,)%
((5')5-(control D6
,'cong
0,0,16
/
•,*5
•,Control%&22$
•,3'%
2. Package contents / Accessories
Hardware included optional
!" !"/!"
H1/L;!87>;
17!;61#+,/L;7:;?7
H1/L;!87;?
!$ !$/!$
17!;61#+,/L;7:;?7
3. Compatibility
(!&,/
Crate Slots CC24 CC23 Required controller rmware Notes
;") 78 Q R "Q)S"!8 M'
;;) 78 Q R "Q)S"!8
!"T;!$8!88
%M'
;:) 78 Q R "Q)S"!8
!"T;!$8!88
M'%M'
"&)
,!87;
78 Q Q "Q)S"!8
"&)'%M 78 Q R "Q)S"!8
!"T;!$8!88
%,
!"! ! Q Q "Q)S"!8
!"" " Q Q "Q)S"!8
!!" " R R ), )*
!$? ? R R !$?S!7!
!$?S$78
), )*
"")!87$P!87; 78 Q Q ,2
CS
"$)!87$ 78 Q Q "Q)S"8< "$!$
5.+ 7'78 & & "Q)S"!8 ,!87$
7 &!87:
! &!87:
$ HM!&!87:
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(!&,/
Module Firmware Required
rmware release
Serialnumber
1?#7:21 8?187&& 777, :,
>>&&&8#7
17!#7:#!"21 7!18S!&& !77, >,
>>&&&&&
+7:#$!2+ 7:+8"&& ""$, :,
>7&&&8#7
+7:#$!2+ 7:+7"&& ""$, :,
>7&&&8#7
+7:#$!#"?2+ !"+7;&& ;;!, :,
>7;&&8#7
+7:#$!#"?2+ !"+7:&& :7!, >,
>7&&&&&
"#:#7:2= 8?8!&& !"!, :,
>$&&&8#7
?#7:2,=2,
5
8?!7&& 7!;, :,
>?&&&8#7
!#"#?#7:2,=2
,5
8?!"&& ";7, >,
>$&&&&&>?&&&&&
"#?#7:2,= 8?8!&& !;!, :,
>"&&&8#7
"#?#7:2,=2,5 8?!"&& "$", :,
>!&&&8#7
!#"#?#7:2,=2
,5
8?!:&& :;7, >,
>"&&&&&>!&&&&&
?#7:2()42,= 8?>7&& 788, >,
?78&&&&
?#7:2()42,=2
,5
8?>!&& !!:, >,
?7;&&&&
7:#$!2=2% 7:77&& 7!$, :,
><&&&8#7
7:#$!2=2% 7:7!&& !7$, >,
><&&&&&
!"#"?2=2%2%Q !"7S7&& 777, >,
><&&&&&
721 877&& 7!8, >,
>>&&&&&
Table 1: crate series compatible modules
(015&
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4. Technical data
SPECIFICATIONS CC 24 Description
H1P 7&H1')
H1P 7&H1') 0
78#788#78881 7&3U'";
)* !&3U'"; (
,
7&+'H1'< 00,2>$
5H Q:K'<<:A
3) 7=1++3$
"=1
.,
-! 0%&
62((52.)52*525-2)%
* ,>#?#78P$!#:"2%&2.Q78<,
#
0,
0,#/)
A&T"72=,T";2.2T>
<:',+-*"7:7!
+%## P:H
, :;8,
.,, 78P"8V
,, '!8P?;V
$8P>8W2,
322H%'<"2O23)
*/
(!$ C!"
Table 2: Technical data
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5. Hardware setup and topology
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)*%, )*
)!&)*2 ,2 %+)*
()*J%%.)*%-*2=3*)*%-*
(-+0, 2,,
/
LINE ID DEVICE ADDRESS
J-+ 7R;
=-+ ?R7!
!& 7888
, !888
8'<<<
Figure 1: Topology of CC24/23 series
CAUTION!
)H(-.*E
1262,2
N
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5.1. CAN connector LEDs
CC24 (Master) CC23 (Slave)
)*
,%+
)%+N
)*%+
2
(%+
/P
,
5.2. Connection and Termination
1)* 7!8.-!&
,(5:2
CAUTION!
)H(-.*E
+)*!& 2 ,)*,
,
5.3. Connecting legacy crates (ECH238, ECH224, etc.)
!&, )*' ,&&,
;&)2"&)2!"!2!""!&
C,,
%, X 0,(66
, X5/
5 , 0,D)*
&,,
-, X&,,2 D6
), 0,)*!;861#
)* ,:", 27!?
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6. Front panel
Figure 2:
Front of CC23
Figure 3:
Front of CC24
/
%+N/N#
%+,/,
%+/
%+()(H
%+(+1J /
%+/2
2
5
5.3.*
N ,
.*/)
(,,&
./)N(
%+M.* -=M.%()=
%+ /),,,,
,:8IM
)*7 3U'";)*P
)*!
3U'";)*P
(!" 3U'";678#788#78881
%+%)M8'$
!$ - ,)*
H1!" H1!82&220,2O
%7 '%'7
%! '%'!
.*(3.% +'H1'<0,,-#.
(, 6 5.3.*
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Normal front panel operation
5.3.*( %+()(H=3*1 ,
5.3.*,2 N(%+()(H,.
INFORMATION
-*.3)(-.*
-5.3.*020,
I7810,E
Front panel operation with errors
- ,2%+()(H,3+;)
%+()(H,.-,2
%+()(H3+
),7;))*+5,
,
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7. Connectors
7.1. CAN connector
1!"!$D)*!$,
;I,
(!"%, 7!%, ,)*
()*3U'";/
RJ 45 pin Signal
7 )*S
! )*S%
$ )*S=*+
" 3
; 3
: 3
> )*S=*+
? 3
Table 3: CAN connector
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7.2. Safety-Loop connector
(%7%! (O, ,
,, 2,,,
INFORMATION
-*.3)(-.*
( ,C6,',I
06
SL1
5'?78I) 78( ,
% ' %732
%,)' ,&,
Figure 4: afety loop 1 - wiring example
SL2
)=*+%5 (%!
, ',&'-
X6
(%22%3,)
2,%
Crate Controller CC24/CC23 Last change on: 14.04.2020 www.iseg hv.com 16/44

7.3. Control connector
INFORMATION
-*.3)(-.*
(D0"Q)S"8?,
(.*(3.%+'H1'<,
(2 00
I$
(,Y;M2,
Figure 5: Pin assignment of CONTROL connector
Pin Direction Name Description
7 - ( ,)
,(,5.
•,2,,
•2
,,-,
2,,N,
! - .N ,2.N,,
$ - 3
" - 3
; R = ) 2
: . ,M,. ,,M,.
> . 3
? . 3
< . %,, ) ,2
Table 4: Pin assignment
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8. WiFi
(!" D
-2 N 0,I77!$I0,/,2
H1'H1
0,277!7I
9. Module Bitrate Configuration
INFORMATION
-*.3)(-.*
)0,)*!;8I61#!&
-0,)*7!;I61#2 '0,
0,
!&/
7 (26N2,,
! *,,.*(3.%6!&
$ 55.3'.*0
" (%+()(H6 =3*
; -,A2
◦-,A2.*-=H3)(-.*.+
: (%+()(H6D6 2
> -& ,,,
◦-,A,7!;I61#2,
!;8I61#
? -,A2%+()(H6
< (,,,,0,
;
78 55.3'.*N&.*-=H3)(-.*.+
INFORMATION
-*.3)(-.*
-0,7!;I61#210,,5I!
5I<.*(3.%,0,(%+()(H
6,J,
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10. AC line power fail
Crate without Option UPS (Uninterruptible Power Supply)
- 2H52
,, 72888Z,2O,,
,
-),25X,
()(H%+,
Crate with Option UPS (Uninterruptible Power Supply)
(H5N,)( ,
( 6,, ,,
CAUTION!
)H(-.*E
56&H5
.,
(,, )
)2,,,
,26&;8,&,
)H5/
(%Y!"1 ,Y!"1 ,&
( , ?
(,Y!"1
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11. iCS2 – iseg Communication Server 2.2
11.1. System description
(,,,,
60%&.2,26!2!"
3+6,M,5
(, 6N2D6
0, X2
D,,2,&26
5--.2.52*52((52.)5,D6,
0,,0,,
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