ISHIDA CCW-R-2 B Series User manual

BOOSTER TYPE COMPUTER WEIGHER
CCW-R-2**B
INSTRUCTION MANUAL
• Do not carry out installation, operation, service, or
maintenance until thoroughly understanding the
contents of this manual.
• Keep this manual available at all times for installation,
operation, service, and maintenance.
UK PN: 281-5142
Issue 3: November 2008

Cautionary Items on Software
Thank you for purchasing the product.
This product is equipped with a special software program to meet user’s demands flexibly and promptly.
The following contents are to ask the software users for their understandings and the precautions for use.
This software is divided into two main branches:
(1)Application Program
(2)OS (Operation System)
Actual operations (such as key input and print) are executed by following the established procedures on
the Application Program (1), which is a proprietary program ISHIDA CO., LTD. designed.
The OS (2) has a role to perform the basic function (such as data management) when executing the
Application Program. The OS, unlike the Application Program, does not have to be exclusive to each
product; rather it can be commonly used to different products. For this reason, a commonly used OS is
effective, and ISHIDA CO., LTD. use Windows XP Embedded. The following points need to be noted:
1. Do not copy or transfer (use on other devices) Windows XP Embedded.
2. Do not perform reverse engineering, reverse compiling, reverse assembling, or other translations on
Windows XP Embedded.
3. Windows XP Embedded is protected by copyright. Users are licensed to use it, which does not mean
that the copyright is transferred to users.
4. ISHIDA CO., LTD. are responsible for the all warranties including the warranty of merchantability
and the warranty of fitness for special purpose in the use of Windows XP Embedded. Microsoft
Corporation is not liable to any responsibility.
In case that the above four contents are not understood/accepted or followed, ISHIDA CO., LTD.
may have to ask to stop using the product.
The actual OS is built in the weigher. Therefore, the above four items are not to be infringed unless
the product is disassembled.
*Windows is a registered trademark of Microsoft Corporation.

IMPORTANT INFORMATION
(1)
IMPORTANT INFORMATION
1. It is impossible to predict and fully list in an instruction manual all the possible danger which may
arise by using this equipment. When operating the equipment or performing operations in any way
not specifically described in this manual, please contact the Ishida customer support.
Safety countermeasures not specifically described in this manual or indicated on the machine itself
should be carefully considered and implemented before installing the device or performing any
operation, service, or maintenance procedures.
2. Ishida Co., Ltd. holds the copyright of this manual and the copyright law protects all information
contained herein. Any disclosure to third parties or unauthorized copying of the information
contained herein is not permitted without prior written approval from Ishida Co., Ltd.
3. Although this manual has been carefully edited, if there are any mistakes or if you have any
questions, please check the machine type (model) and machine identification and contact your
distributor or Ishida customer support.
The model and machine identification are indicated on the device plate attached to the device.
4. The information contained herein may be changed without prior notice.
Device Plate
When performing installation, maintenance or inspection
of the device, read this manual thoroughly. Be aware of
the possible danger of the device and perform operation
by following the instructions in this manual.

(2)

WARRANTY CONDITIONS
(3)
WARRANTY CONDITIONS
1. Ishida Co., Ltd.onlyassumesresponsibility forrepairingorreplacingcomponents which are deemed
to be defective due to improper materials or manufacturing.
The measures to be taken for defects with uncertain cause shall be decided by mutual consultation
between both parties.
For detailed warranty information, refer to the warranty statement included with the device.
2. Ishida assumes no responsibility for direct or indirect damage or lost income caused by
unforeseeable operational procedures in any improper way or unauthorized modification to the
device.
3. The warranty period is stated in the warranty statement.

OBJECTIVES AND ORGANIZATION OF THIS MANUAL
(4)
OBJECTIVES AND ORGANIZATION OF THIS MANUAL
1. Purpose of this manual
This manual is designed to provide users with information about the operation, maintenance,
inspection, and installation of the Ishida CCW-R series circular booster type computer weigher.
2. How to use this manual and how this manual is organized
Chapters 1 through 4 contain basic information such as safety consideration, structure, and the
operation of this device. From chapters 5 and on, more technical information is presented, such as
detailed description of the device functions, including various data settings, and maintenance and
inspection procedures. In order to acquire information which is necessary for your service, personnel
involved in daily production using this device should read the early chapters, and personnel involved
in management of the production line or maintenance of the device should read all chapters
thoroughly.
The organization of this manual, the contents of each chapter, and the intended readers are described
in the table below. All personnel involved in operations with the equipment should select the
required information to make effective use of this manual.
The definition for each intended reader described in the table below is as follows:
• Operator: Personnel who perform basic operations
during daily production with the production
line (i.e., operator level operations).
Do not perform any work in this manual
that is targeted to any personnel other than
Operators.
• System administrator: Personnel who, in addition to the operator
level operations, perform registration for
weighing and adjustment operations (i.e.,
administrator level operations).
Do not perform any work in this manual
thatistargetedtomaintenanceengineersor
Ishida service engineers.
• Maintenance engineer: Personnel with specialized knowledge about
the equipment who perform maintenance or
inspection of the equipment (i.e. installation
level operations).
Do not perform any work in this manual
that is targeted to Ishida service engineers.
• Ishida Service engineer:Personnel who, in addition to the system
administrator level operations, perform
tuning when installing the equipment.
Unless otherwise noted, there is no
limitation in performing any operation
described in this manual.
Note

OBJECTIVES AND ORGANIZATION OF THIS MANUAL
(5)
Chapter Contents Intention Intended reader
1. SAFETY
PRECAUTIONS • Warning labels and their attached
locations
• Precautionsfortheoperationofthe
device
• Proper use of the warning terms
To ensure that the safety
maintenance and hazardous areas
protocols are thoroughly understood
by the personnel dealing with this
device. Read this chapter before
using the device.
• Owner of this device
• All users
2. INTRODUCTION • Usage, features, and specifications
of the device
• Descriptions of the terms used in
this manual
• Components of the device and
operation outline
To understand the basic
components, outline, usage,
application range, and application
limit of the device.
• All users
3. OPERATING
PANELS • Descriptionoftheoperationscreen
contents
• General operation instruction for
the operation screen
To understand and master the basic
operation method and general
operation of the operation screen.
• All users
4. OPERATING
PROCEDURES • Outline of the production,
preparation work, and actual
procedures
• Basic adjustment procedures
during production
To understand and master the basic
procedures for daily production and
the basic adjustment procedures
during production.
• Operators
• System administrators
5. REGISTERING
OF PRODUCTS • Screens for preset functions To understand and master the
procedures to set product data for
weighing a new product.
• System administrators
6. FUNCTIONS OF
THE OPERATION
SCREENS
• Functions of each screen To understand the functions and
operating procedures of each
operation screen, and understand
and master the advanced operations.
• Operators
• System administrators
7. USEFUL
FUNCTIONS • Advanced operations To understand and master the
functions of the advanced
operations.
• Operators
• System managers
8. OPTIONAL
FUNCTIONS • Count set weighing
• Parent and child weighing To understand and master the
optional functions. • System administrators
9. CLEANUP
PROCEDURES • Cleaning procedures and cycle of
the components To understand installation, removal,
and cleaning procedures of the
components in order to prevent
foreign matter from entering the
product and to maintain the hygiene
of the device.
• Operators
• Maintenance engineers
10.MAINTENANCE
AND
INSPECTION
• Daily inspection and periodical
inspectionn
• Adjustment of components
To understand the inspection and
adjustment procedures for the
components in order to maintain the
device in good condition and
prevent loss of production.
• Operators
• Maintenance engineers
11.CAUSES AND
ACTIONS FOR
ERRORS AND
FAILURES
• Error display and action
• Malfunction of device, cause and
action
To understand and master the
handling method and action for the
trouble experienced during
operation, in order to enhance the
operating efficiency of the device.
• System administrators
• Maintenance engineers
12.INSTALLATION • Installation conditions,
transportation and lifting, and
installation procedures
To understand the appropriate
installation environment, safe
transport and relocation of the
device, and secure installation
procedures.
• Maintenance engineers
• Ishida service
engineers
13 APPENDIX • Board location of the electrical
unit
• Overall wiring diagram and block
wiring diagram
To provide reference information
for repairing the device or replacing
parts.
• Maintenance engineers
• Ishida service
engineers
END OF THE
MANUAL • Index To search necessary information with a keyword used in this manual. • All users

OBJECTIVES AND ORGANIZATION OF THIS MANUAL
(6)
3.Illustrations and notations used in this manual
1. Illustrations of the equipment
The illustrations used to describe the operation
procedures are drawn in the most general shapes.
The actual equipment may differ slightly from
the illustrations.
2. Descriptions for key operations
Most operations of the equipment are performed by touching the virtual keys displayed on the
operation screen of the remote control unit.
In this manual, the operations by touching these keys displayed on the screen are described as
follows:
Example: Press the [XXX] key .
3. Notations used in this manual
In this manual, the following notations are used in order to make understanding of the information
easier.
Notation Description
Is used for imminent hazardous conditions that could cause death or serious injury, if
not prevented.
Is used for hazardous conditions that could cause death or serious injury, if not
prevented.
Is used for hazardous conditions that could cause light or moderate injury, or that
could damage equipment or devices, if not prevented.
Is used for cautionary or important information to be noted or emphasized.
Is used to indicate what you must not perform.
Is used to indicate what you must perform.
Is used to indicate reference information for operations or information which helps
understanding of the device.
Is used to indicate sections to be referred to during operations.
TIP

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TABLE OF CONTENTS
1 SAFETY PRECAUTIONS
1.1 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Warning Terms and Meaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 General Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
1.4 Special Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
1.5 Warning Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.5.1 Warning Label Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.5.2 Attached Locations of Warning Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.6 Power Supply Shut Off and Indication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
2 INTRODUCTION
2.1 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Intended Use of the Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.3 Features of the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2.4 Specifications of the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4.1 Standard Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4.2 Outside Dimension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.4.3 Operation Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2.5 Term Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
2.6 Components of the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
2.7 Operation Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
3 OPERATING PANELS
3.1 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 Items and Functions of Remote Control Unit. . . . . . . . . . . . . . . . . . . . . . . . 3-2
3.3 Operation Panel and Data Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.3.1 Operation Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
3.3.2 Data Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
3.3.2.1 Inputting Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

CCW-R-2**B INSTRUCTION MANUAL
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3.3.2.2 Inputting Alphanumeric Characters and Symbols. . . . . . . . . . . . . . . . . . 3-9
3.3.3 Correcting Confirmed Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
4 OPERATION PROCEDURES
4.1 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Emergency Stop and Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3 Outline of the Production. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.4 Production Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.4.1 Pre-start Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4
4.4.2 Air Pressure Adjustment (WP specification). . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4.4.3 Turning the Device Power Switch ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.4.4 Turning the Control Unit Power Switch ON . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
4.4.5 Selecting the Machine Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.4.6 Start-up Assistant Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
4.4.7 Preset Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.4.8 Zero Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-16
4.4.9 Starting the Production. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20
4.4.10 Stopping the Production. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21
4.4.11 Discharging the Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
4.4.12 Turning the Device Power Switch OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
4.5 Display During the Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24
4.5.1 [Combination] Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25
4.5.1.1 [Select Display] Pop-up Menu in [Combination] Screen . . . . . . . . . . . . 4-27
4.6 Temporary Stop and Restart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
4.6.1 Temporary Stopping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
4.6.2 Restarting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29
4.7 Outputting the Operational Status. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
4.7.1 Every Combination Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
4.7.2 Current Total Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4.8 Loading the Printer Paper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
4.9 Handling Drive Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
5 REGISTERING OF PRODUCTS
5.1 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

CCW-R-2**B INSTRUCTION MANUAL
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5.2 Presetting the Double Weigher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.1 Registration Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
5.2.2 Outline of the Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.2.3 Preset Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.3.1 Selecting the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.2.3.2 Setting the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.2.3.3 Setting the Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.2.3.4 Setting the Weight Value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.2.3.5 Presetting Other Channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.3 Presetting the Mix Weigher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.3.1 Registration Details. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.3.2 Outline of the Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.3.3 Preset Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.3.3.1 Selecting the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.3.3.2 Selecting the Section. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
5.3.3.3 Setting the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.3.3.4 Setting the Weighed Product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.3.3.5 Setting the Weight Value. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
5.3.3.6 Completing Preset Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
5.4 Preset Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
6 FUNCTIONS OF THE OPERATION SCREENS
6.1 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2 Operation Keys and Operation Levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.3 Upper Setting Bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.3.1 Message Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-11
6.3.2 Start-Up Assistant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.3.3 Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
6.3.4 Operation Level Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17
6.3.4.1 Switching to [Operator] Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18
6.3.4.2 Switching to [Site Engineer] Level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19
6.3.4.3 Switching to [Installation] Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20
6.3.5 [Control Panel] Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21
6.3.5.1 [Screen Control] Tab Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
6.3.5.2 [Password Set/LangSlct Set] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . 6-24
6.3.5.3 [Destination ID] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-25
6.3.5.4 Memory Card Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-27
6.3.6 [Date & Time Setting] Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28

CCW-R-2**B INSTRUCTION MANUAL
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6.3.7 Help Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
6.4 [Main Menu] Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-31
6.5 [CH.Select] Pop-up Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
6.6 [Zero Adjustment] Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-35
6.7 [Production] Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37
6.7.1 [Combination] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-40
6.7.1.1 Select Display Pop-up Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-42
6.7.2 [Feeder Adjust] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
6.7.3 [Timing Adjustment] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
6.7.4 [Total Data] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45
6.7.5 [Weight Display] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47
6.8 [Drain] Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
6.9 [Full Open Lock] Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-50
6.9.1 Full Open Lock Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-53
6.9.2 [Feeder Adjustment] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-56
6.10 [Select Preset] Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57
6.10.1 Photo Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-57
6.10.2 List Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-58
6.11 [Preset] Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60
6.11.1 Preset Basic Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-60
6.11.2 [Finish Prdct Setting] Index Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-62
6.11.2.1 [Product] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63
6.11.2.1.1 Product Photo Taking Procedures. . . . . . . . . . . . . . . . . . . . . . . . . 6-64
6.11.2.2 [Machine] Tab Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-66
6.11.2.3 [Item] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68
6.11.2.4 [Others] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-70
6.11.3 Product Setting (Only When Selecting Section with
Two or More Divisions in Mix Mode). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-71
6.11.4 [Feeder Adjustment] Index Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-73
6.11.5 [Timing Adjustment] Index Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-75
6.11.6 [Weight Setting] Index Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-76
6.11.6.1 Target Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-77
6.11.6.2 Upper Weight Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-77
6.11.6.3 Lower Weight Limit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-78
6.11.7 Preset Change Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-79
6.11.8 Preset Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-80
6.12 [Select Total] Pop-up Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-82

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6.12.1 [Current Total] Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-84
6.12.2 [X-bar Chart] Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-89
6.12.3 [Weigher’s Transitional Data] Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-90
6.12.4 [Per Head - Cmb. Participation Data] Screen. . . . . . . . . . . . . . . . . . . . . . . . . 6-91
6.12.5 [Total Setting] Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-92
6.12.6 [Operation Log] Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-94
6.13 [Feeder Adjustment] Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-95
6.13.1 Switching Display in [Feeder Adjust] Screen . . . . . . . . . . . . . . . . . . . . . . . . 6-101
6.13.2 AFD Ctroll Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-104
6.13.3 AFD Range Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-109
6.14 [Timing Adjustment] Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-111
6.15 [Machine Set] Pop-up Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-114
6.15.1 [Manual Adjustment] Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-115
6.15.1.1 [Weighing Adjst] Tab Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-115
6.15.1.2 [Combi. Calcltn] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-119
6.15.1.3 [AFV Monitor] Tab Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-120
6.15.2 [Self-diagnosis] Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-122
6.15.2.1 [Device Check] Tab Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-123
6.15.2.2 [In/Output Signal] Tab Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-124
6.15.2.3 [Network Analyze] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-126
6.15.2.4 [Program Number] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-127
6.15.2.5 [Test Drive] Tab Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-128
6.15.3 [Display & Data Manager] Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-131
6.15.3.1 [Layout Setting] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-131
6.15.3.2 [Preset Manager] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-132
6.15.3.2.1 Selecting and Copying Preset . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-133
6.15.3.2.2 Copying All Preset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-135
6.15.3.2.3 Selecting and Initializing Preset. . . . . . . . . . . . . . . . . . . . . . . . . . 6-137
6.15.3.2.4 Initializing All Preset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-138
6.15.3.3 [Machine Set Mngr] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-140
6.15.3.3.1 Selecting and Copying Machine Setting Items. . . . . . . . . . . . . . . 6-142
6.15.3.3.2 Copying All Machine Setting Items . . . . . . . . . . . . . . . . . . . . . . . 6-143
6.15.3.3.3 Selecting and Initializing Machine Setting Items . . . . . . . . . . . . . 6-145
6.15.3.3.4 Initializing All Machine Setting Items . . . . . . . . . . . . . . . . . . . . . . 6-146
6.15.4 [Various Parameter Setting] Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-148
6.15.4.1 [Weigh Spec Set] Tab Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-148
6.15.4.2 [Combination Set] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-150
6.15.4.3 [Sectioning Set] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-152
6.15.5 [Weigher Setting] Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-153

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6.15.5.1 [Active head] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-153
6.15.5.2 [AFD Setting] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-154
6.15.6 [Peripheral Equipment Setting] Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-155
6.15.6.1 [Pckr Intrlck Set] Tab Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-155
6.15.6.1.1 [Pckr Intrlck Set] Index Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-156
6.15.6.1.2 [RingShutter] Index Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-158
6.15.6.1.3 [DivertingTimingHppr] Index Screen . . . . . . . . . . . . . . . . . . . . . . 6-160
6.15.6.1.4 [TimingHopper] Index Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-160
6.15.6.2 [Infeedr Cntl Set] Tab Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-161
7 USEFUL FUNCTIONS
7.1 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 New Product Registration by Using Registered Product Data . . . . . . . . . . 7-2
7.2.1 Copying C1 Product Data to C2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
7.2.2 Copying and Editing Registered Product Data. . . . . . . . . . . . . . . . . . . . . . . . . 7-5
7.3 Reducing Product Change Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.3.1 Using Feeder Adjustment of Drain Function. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7
7.3.2 Using Full Open Lock Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
7.4 Stopping Production of C1 Alone During C1 and C2 Production
(One-side Production Stop) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7.4.1 Stopping Production of C1 Alone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
7.5 Comparing Values on Remote Control and Actual Values . . . . . . . . . . . . 7-13
7.5.1 Checking Each Section in Mix Weigher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-13
8 OPTIONAL FUNCTIONS
8.1 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8.2 Parent and Child Weighing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2.1 Types of Parent and Child Weighing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2.1.1 Parent and Child Mix Weighing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
8.2.1.2 Bonus Adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.2.2 Setting Items of Parent and Child Weighing. . . . . . . . . . . . . . . . . . . . . . . . . . . 8-3
8.2.3 Setting Procedures of Parent and Child Weighing . . . . . . . . . . . . . . . . . . . . . . 8-7
8.2.4 [Production] Screen of Parent and Child Weighing . . . . . . . . . . . . . . . . . . . . 8-10
8.3 Count Set Weighing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8.3.1 Setting Items of Count Set Weighing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-12
8.3.2 Piece Weight Revision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-14

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8.3.3 Setting Procedures of Count Set Weighing . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16
8.3.4 [Select Display] Pop-up Menu (Count Set Weighing). . . . . . . . . . . . . . . . . . . 8-18
8.3.5 Output During Count Set Production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-20
9 CLEANUP PROCEDURES
9.1 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.2 Washing and Sterilization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
9.3 Washing and Sterilization Methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-4
9.4 Washing and Sterilizing of Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.4.1 Washing Removable Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-7
9.4.1.1 Inlet Chute. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9.4.1.2 Dispersion Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-9
9.4.1.3 Radial Trough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
9.4.1.4 Pool Hopper, Weigh Hopper, and Booster Hopper . . . . . . . . . . . . . . . . 9-11
9.4.1.5 Collection Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-12
9.4.1.6 Discharge Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
9.4.1.7 Timing Hopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-14
9.4.2 Cleaning the Unremovable Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15
9.4.2.1 Main Body, Dispersion Portion, and Drive Unit . . . . . . . . . . . . . . . . . . . 9-16
9.4.2.2 Remote Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-18
10 MAINTENANCE AND INSPECTION
10.1 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.2 Daily Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.2.1 Pre-start Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.2.1.1 Dispersion table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
10.2.1.2 Radial trough. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3
10.2.1.3 Confirming the dew-point checker of the air dryer
(WP specification) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-4
10.3 Periodical Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-5
10.3.1 Inspection of Span (Monthly) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6
10.3.2 Span Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
10.3.3 Inspection of Open/Close for Hopper Gate (Monthly). . . . . . . . . . . . . . . . . . 10-12
10.3.4 Inspection of Open/Close Roller for Hopper (Monthly). . . . . . . . . . . . . . . . . 10-14
10.3.5 Inspection of Amplitude Strength for Radial Feeder (Monthly). . . . . . . . . . . 10-14
10.3.6 Inspection for Cracks (Annually). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-15

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10.3.7 Inspection of Rubber Cover (Annually). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-16
10.3.8 Replacement of Memory Backup Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
10.3.9 Replacement of Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-18
10.3.10 Replacement of the Air Dryer Element (WP specification). . . . . . . . . . . . . . 10-19
10.3.11 Replacement of the Air Dryer Module Set (WP specification) . . . . . . . . . . . 10-20
11 CAUSES AND ACTIONS FOR ERRORS AND FAILURES
11.1 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11.2 Error Display and Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3
11.2.1 Pattern 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-5
11.2.2 Pattern 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-8
11.2.3 Pattern 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-10
11.2.4 Pattern 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-13
11.2.5 Pattern 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
11.2.6 Pattern 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
11.2.7 Pattern 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
11.2.8 Pattern 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-15
11.2.9 Error Clear and Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-16
11.3 Failure and Malfunction of the Weighing Machine . . . . . . . . . . . . . . . . . 11-17
11.4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-21
12 INSTALLATION
12.1 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12.2 Installation Condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2
12.3 Transportation and Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
12.3.1 Precaution for Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3
12.3.2 Precaution for Lifting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-4
12.3.3 Weight of Device, Center of Gravity, and Dimensions . . . . . . . . . . . . . . . . . . 12-5
12.3.4 Lifting Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6
12.4 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7
12.4.1 Unpacking Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
12.4.2 Checking Weighing Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-8
12.4.3 Carrying in and Installing the Weighing Machine . . . . . . . . . . . . . . . . . . . . . . 12-8
12.4.4 Connecting Power Cable and Remote Control Unit . . . . . . . . . . . . . . . . . . . . 12-9
12.4.5 Installing Timing Hopper Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11

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12.4.6 Connecting TH Signal Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-11
12.4.7 Installing Timing Hopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
12.4.8 Installing Discharge Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
12.4.9 Installing Collection Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-12
12.4.10 Installing Radial Trough . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
12.4.11 Installing Dispersion Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
12.4.12 Installing Booster Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13
12.4.13 Installing Weigh Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
12.4.14 Installing Pool Hopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14
12.4.15 Connecting to Interlocking Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-15
12.5 Check and Adjustment After Installation . . . . . . . . . . . . . . . . . . . . . . . . . 12-17
12.5.1 Checking Assembly Condition of Each Unit . . . . . . . . . . . . . . . . . . . . . . . . . 12-18
12.5.2 Turning the Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-20
12.5.3 Changing the Operation Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-21
12.5.4 Zero Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-22
12.5.5 Span Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-24
12.5.6 Check Items at Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-26
13 APPENDIX
13.1 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1
13.2 Electrical Unit Layout Drawing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2
13.2.1 Electrical Unit Layout Drawing (CCW-R-216B) . . . . . . . . . . . . . . . . . . . . . . . 13-2
13.2.2 Electrical Unit Layout Drawing (CCW-R-224B) . . . . . . . . . . . . . . . . . . . . . . . 13-3
13.3 Overall Block Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-4
13.4 Remote Control BOX Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-5
13.4.1 RCU Board (P-970*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-6
13.4.2 PRN Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-8
13.4.3 TP-I/F Board (P-5573*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-9
13.5 Main Electrical Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-10
13.5.1 HUB Board (P-5535*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-11
13.5.2 MPS Board (P-5436*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-12
13.5.3 FDRV Board (P-5578*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-13
13.5.4 FDC Board (P-5532*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14
13.6 Main Electrical Unit (CCW-R-224B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15
13.6.1 Main Electrical Unit 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-15
13.6.1.1 HUB Board (P-5535*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-16

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13.6.1.2 FDRV Board (P-5578*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-17
13.6.1.3 FDC Board (P-5532*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-18
13.6.2 Main Electrical Unit 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-19
13.6.2.1 MPS Board (P-5436*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-20
13.6.2.2 Preamp Board (P-5435*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-21
13.7 Base Unit Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-22
13.7.1 Preamp Board (P-5435*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-22
13.8 AFV Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23
13.8.1 AFV Preamp Board (P-5488*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-23
13.9 Relay Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-24
13.9.1 EXC Board (P-5426*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-25
13.9.2 Relay Board (P-5506*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-26
13.10 Relay Unit (CCW-R-224B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-27
13.10.1 EXC Board (P-5426*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-28
13.10.2 Relay Board (P-5506*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-29
13.11 Additional Relay Unit (CCW-R-224B) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-30
13.11.1 EXC Board (P-5426*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-31
13.11.2 Relay Board (P-5506*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-32
13.12 PS-0 Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-33
13.13 PS-0 Unit (CCW-R-224B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-34
13.14 PS-2 Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-36
13.15 PS-2 Unit (CCW-R-224B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-37
13.16 Weigh Drive Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-38
13.16.1 DUC Board (P-5428*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-38
13.16.2 DDU Board (P-5439*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-40
13.16.3 Cam Sensor Board (P-5207*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-40
13.17 Booster Hopper Drive Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-41
13.17.1 DU Board (P-5429*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-41
13.17.2 Cam Sensor Board (P-5207*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-41
13.18 CAL Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-42
13.18.1 ADC Board (P-5576*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-43
13.18.2 WCU Board (P-5561*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-44
13.18.3 DMU Board (P-5562*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-45
13.19 CAL Unit (CCW-R-224B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-47
13.19.1 ADC Board (P-5576*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-48

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13.19.2 WCU Board (P-5561*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-49
13.19.3 DMU Board (P-5562*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-50
13.20 PS FEEDER Unit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-52
13.20.1 FPS Board (P-5580*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-53
13.20.2 FPS Board (P-5581*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-54
13.21 PS FEEDER Unit (CCW-R-224B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55
13.21.1 PS FEEDER Unit 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-55
13.21.1.1 FPS Board (P-5580*). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-56
13.21.2 PS FEEDER Unit 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-57
13.21.2.1 FPS Board (P-5580*) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-58
13.22 Connection Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-59
13.22.1 TOTAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-59
13.22.2 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-59
13.23 Connection Diagram (CCW-R-224B) . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-60
13.23.1 TOTAL DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-60
13.23.2 BLOCK DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-60

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