ISHIDA WM-4000 User manual

WM-4000 AUTOMATIC WRAPPER
Error Codes and Solutions
600 – 2099
March 2015

[Error content] The applicator is not connected.
[Detail]
・Communication wasn't achieved between the console and the
applicator.
・Communication phase number is in the sub-error.
・Communication errors after power ON result in this error.
[Solution]
[OK] : Cut communication with the applicator. Operate without the
applicator.
[Re-try] : Check connection with the applicator. The error is cleared if
connection is confirmed.
[Remarks] Operation without the applicator is possible after pressing the [OK]
button.
[Cause] Communication is not possible between boards P-910 -> P-918 ->
P-916.
[Response] Press the [Re-try] key to re-attempt communication. If the same
error occurs, consider the following causes:
1）Unplugged connector
2）Harness short
3）P-910 board malfunction
4）P-918 board malfunction
5）P-916 platform malfunction
• This error may occur if there is a short in the P-915, P-920
RS-485 line. Check if this is not fixed by 1-5.
0601
• Search for a shorted board by connecting P-915, P-916, and
P-920 one by one.
Confirm with a schematic
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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0601
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] There was no response from the applicator.
[Detail]
・Communication wasn't achieved between the console and the
applicator.
・Communication phase number is in the sub-error.
・Communication errors after power ON result in this error.
[Solution]
[OK] : Cut communication with the applicator. Operate without the
applicator.
[Re-try] : Check connection with the applicator. The error is cleared if
connection is confirmed.
[Remarks] Operation without the applicator is possible after pressing the [OK]
button.
[Cause] P-910 <- P-918 <- P-916 (No response from P-916)
[Response] Press the [Re-try] key to re-attempt communication. If the same
error occurs, consider the following causes:
1）Unplugged connector
2）Harness short
3）P-910 board malfunction
4）P-918 board malfunction
5）P-916 platform malfunction
• This error may occur if there is a short in the P-915, P-920
RS-485 line. Check if this is not fixed by 1-5.
• Search for a shorted board by connecting P-915, P-916, and
P-920 one by one.
Confirm with a schematic
0602
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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0602
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] The command sent to the applicator and the command contained in
the answer are different.
[Detail]
[Solution] Restore power
[Remarks]
[Cause]
The command sent and the command received are not the same
The command sent from P-910 to P-916 and the command that
returned from P-916 are different.
[Response] This does not occur during normal operation, but it is believed to
occur from the effects of noise. Cancel by restoring power.
0603
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] Power failure detected in the applicator
[Detail] Power ON notification command was received twice from the console.
[Solution] Restore power
[Remarks]
[Cause] P-910 board was reset twice
[Response]
Restore power. If the same error occurs, consider the following
causes:
1）Input power (AC 200V) to power unit (U220) is unstable
2）Check power unit (U220) output voltage (DC 24V)
0604
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] Applicator CPU was reset.
[Detail] Before receiving the acknowledge power ON command, the applicator
received a different command
[Solution] Restore power
[Remarks]
[Cause] Board P-916 was reset
[Response]
Restore power. If the same error occurs, consider the following
causes:
1）Power unit (U1) input power (AC 200V) is unstable
2）Check output voltage (DC 24V) of power unit (U1)
0605
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] Applicator alignment data has not been set
[Detail]
[Solution] Applicator alignment needs to be performed after clearing.
[Remarks]
[Cause] Applicator alignment data has not been set
[Response] Perform applicator alignment in test mode.
0606
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] Applicator data checksum value is abnormal
[Detail]
[Solution] Applicator alignment needs to be performed after clearing.
[Remarks]
[Cause] Applicator data checksum value is abnormal.
[Response] Perform applicator alignment in test mode.
0607
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] Applicator operation has stopped.
[Detail] The emergency stop switch was used during applicator operation
[Solution] [RETURN] button
[Remarks] In the event error number 0485-0000 occurs after clearing this error,
respond to error 0485-0000.
[Cause] Power to the applicator was shut off during operation.
[Response]
1. Clear the emergency stop switch.
2. Check power switch (U1) input voltage (AC 200V)
3. Check power switch (U1) output voltage (DC 24V)
0608
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] Applicator failed in label application.
[Detail]
[Solution] [RETURN] button
[Remarks]
[Cause] Applicator failed in label application.
[Response] Check application unit
0609
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] Applicator failed in label application.
[Detail] There was no label when application was attempted
[Solution] [RETURN] button
[Remarks]
[Cause] Applicator failed in label application.
[Response] Check application unit.
0610
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] Label could not be pasted to the commodity.
[Detail]
[Sub-error]
-0000
Pasting preparation was not completed when pasting time was
sped up.
-0001
Previous pasting was not completed when pasting timing signal
was received.
-0002
The tray height message was not received when the pasting timing
signal was received.
[Solution] [RETURN] button
[Remarks]
[Cause] Label could not be pasted to the commodity.
[Response] Respond according to the sub-error contents.
0611
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] Label could not be pasted to the commodity.
[Detail] Pasting timing signal was not received.
[Solution] [RETURN] button
[Remarks] Pasting is carried out by the pasting timing signal sent from board
P-920 and received by P-916. This signal was not received.
[Cause] Pasting timing signal from board P-920 was not received.
[Response]
1. Cable disconnected between P-920（XJ35） -> P-916（XJ-18）.
2. Replace board P-920
3. Replace board P-916
0612
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] Label remains in the applicator.
[Detail] A label remains in the applicator after application
[Solution] Press the [RETURN] button after removing the label
[Remarks]
[Cause] A label remains in the applicator after application
[Response]
0613
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] A hand was put inside the front cover.
[Detail] The applicator safety switch did not receive light during applicator
operation.
[Solution] [RETURN] button
[Remarks]
[Cause] Applicator (discharge unit) safety sensor (B25) did not receive light
during applicator operation.
[Response] Service applicator (discharge unit) safety sensor (B25)
0614
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] Abnormality occurred during applicator operation
[Detail]
Sensors did not block or emit light as planned during motor operation
[Sub-error]
-000 X axis moving left
-001 X axis moving right
-010 Y axis moving forward
-011 Y axis moving backward
-020 Z axis moving up
-021 Z axis moving down
[Solution] [RETURN] button
[Remarks]
[Cause] Abnormality occurred during applicator operation
[Response]
1. Check that DC 24V is being output by power unit U51. Confirm
by checking the green power unit LED is illuminated.
Power unit U51 placement
2. Respond by confirming each sensor is inputting normally by a
sensor test.
0615
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March 2015
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0615
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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[Error content] The applicator sensor is unusual.
[Detail]
A sensor that does not have light blocked is blocked from light.
[Sub-error]
-000 X axis
-010 Y axis
-020 Z axis
[Solution] [RETURN] button
[Remarks]
[Cause] A sensor that does not have light blocked is blocked from light
[Response]
[Sub-error]
-000 Check the X axis sensor (Is it blocked from light even though
there is no detection board?)
-010 Check the Y axis sensor (Is it blocked from light even though
there is no detection board?)
-020 Check the Z axis sensor (Is it blocked from light even though
there is no detection board?)
0616
Ishida WM-4000 Error Codes and Solutions (600-2099)
March 2015
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