ITL RLC-200-UNI User manual

Toll Free: [phone] www.itl-llc.com
Installation
and
Operation
Manual
RLC-0200-UNI
Universal
LED & Incandescent
A-0 Controller

RLC-200
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Front Matter
Copyright & Trademarks
Copyright © 1999-2017 by ITL, LLC. All rights reserved. This document contains
proprietary information, photographs, graphics, and other material (collectively, "the
Content") protected by copyright, and this manual and all accompanying hardware,
software and documentation are copyrighted. No part of this document may be
photocopied or reproduced by mechanical, electronic, or other means in any form without
written consent of ITL, LLC.
ITL, LLC and the ITL logo are trademarks of ITL, LLC. All other trademarks and brand
names are the property of their respective proprietors.
Limited Warranty and Disclaimer
ITL, LLC guarantees that every RLC-200 series controller is free from physical defects of
material and workmanship under normal use for one (1) year from the date of purchase.
If the product proves defective during this warranty period, please contact ITL, LLC in
order to obtain a Return Authorization Number, RMA.
In no event shall ITL, LLC’s liability exceed the price paid for the product from direct,
indirect, special, incidental, or consequential damages resulting from the use of the
product, its accompanying software, or its documentation. ITL, LLC makes no warranty
or representation, expressed, implied, or statutory, with respect to its products or the
contents or use of this documentation and all accompanying software, and specifically
disclaims its quality, performance, merchantability, or fitness for any particular purpose
unless otherwise stated.
The technical documentation is being delivered to you AS-IS. ITL, LLC makes no
warranty as to its accuracy or use. Any use of the technical documentation or the
information contained therein is at the risk of the user. Documentation may include
technical or other inaccuracies or typographical errors. ITL, LLC reserves the right to
revise or update its products, software, or documentation without obligation to notify any
individual or entity.
Please send any comments regarding the manual to [email protected].

RLC-200
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Safety Warning
This equipment uses lethal voltages which can cause serious injury and/or death. Do not
attempt to service this equipment with line power applied.
Do not rely on interlock switches to remove lethal voltages from the system. Measure for
voltages using a voltmeter to ensure that power is off and has been completely removed.
Do not wear any jewelry. Gold and silver are excellent conductors of electricity.

RLC-200
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Table of Contents
Front Matter ....................................................................................................................... 2
Copyright & Trademarks ................................................................................................ 2
Limited Warranty and Disclaimer ................................................................................... 2
Safety Warning .............................................................................................................. 3
Introduction ........................................................................................................................ 5
Product Description ........................................................................................................... 5
Specifications .................................................................................................................... 6
Environment ................................................................................................................... 6
Obstruction Lights .......................................................................................................... 6
Mechanical ..................................................................................................................... 6
Electrical ........................................................................................................................ 6
Installation ......................................................................................................................... 7
Unpacking your RLC-200 Controller .............................................................................. 7
Quick Installation Guide ................................................................................................. 7
RLC-200 Controller Mounting ........................................................................................ 8
Electrical Connections ................................................................................................... 9
Connector Descriptions ................................................................................................ 10
Setup and Operation ....................................................................................................... 11
Configuration Jumpers ................................................................................................. 12
Configuration Switches ................................................................................................ 12
Marker Alarm Setting ................................................................................................... 13
Manual Mode Select Switch ......................................................................................... 13
Indicator Lights............................................................................................................. 13
Spare Parts & Replacement Parts ................................................................................... 14
Technical Support and Contact Info ................................................................................ 15
Contact Info ................................................................................................................. 15
RMA ............................................................................................................................. 15

RLC-200
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Introduction
Congratulations! You have purchased one of the most advanced control solutions for red
LED and incandescent obstruction lighting systems available today. This product is the
result of many years of engineering with extensive input from field service personnel.
Please take the time to read and familiarize yourself with this manual. It contains the
information necessary to install, test and troubleshoot the RLC-200.
Product Description
The RLC-200 is capable of controlling up to five FAA type L-810(L) red LED or FAA type
L-810 incandescent markers. Individual alarm relays are provided for indication of marker
alarm, and system mode. Virtually all information necessary for installation and operation
of the RLC-200 is available on the “quick info” card located in the door of the enclosure.
.
RLC-200-UNI

RLC-200
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Specifications
Designed to comply with AC 150/5345-43 and ICAO Annex14
Environment
Temperature -40ºC to +55ºC
Humidity less than 95% relative humidity (non-condensing)
Obstruction Lights
Side Lights Up to Five Incandescent
116W, 120 Vac or
100W, 230 Vac
Up to Five LED
ITL MKR-LTE1-000, MKR-LTE1-0IR or
Other 7W LED markers lights
Mechanical
Dimension Height: 12.00” (305mm)
Width: 8.81” (224mm)
Depth: 7.00” (178mm)
Weight 8 lbs (3.6Kg)
Electrical
Input Power 120/230 VAC at 50/60Hz, 6VA
Alarm Relays: 120/230 VAC, 1 Amp
PEC: 120/230 Vac, 50/60 Hz, 1 VA
Suppression 320 Joule, 275V, Input Power,
Side Lights & PEC
23 Joule, 275V, All alarm relays

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Installation
The following section describes how to install the RLC-200 controller. The Obstruction
Lights (markers) should be installed according to the manufacturer’s instructions.
Unpacking your RLC-200 Controller
Please examine the shipping containers and their content thoroughly upon receipt and
report any potential shipping damage to the carrier.
Quick Installation Guide
The quick start guide shows how to install the RLC-200 controller.
 Remove RLC-200 controller from packaging material.
 Mount the RLC-200 enclosure.
 Install FAA type L-810 incandescent or FAA type L-810(L) LED obstruction lights
per manufacturer’s instruction and FAA requirements.
 Install cable from RLC-200 to L-810 obstruction lights (markers) per
manufacturer’s instructions.
 Install Photoelectric Cell and socket (ITL P/N: PEC-1800-120, PEC-SOCK-000).
 Install 120Vac line power to the RLC-200 Controller.

RLC-200
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RLC-200 Controller Mounting

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Electrical Connections
All electrical control connections are made on P1, P2 and P4 located at the bottom of the
controller. Connections for alarm relays are made on P5 and P6 located on the right side
of the controller. Typical connections for a 120VAC system are shown below.
It is the responsibility of the installer to comply with all applicable local,
state, and federal regulations for installation and operation of this device.

RLC-200
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Connector Descriptions
Connector Descriptions
Connector Terminals Function
P1 L1
N
Input Power Line Voltage
Input Power Neutral
P2 PRI
N
SEC
Primary Obstruction Lights
Power Supply Neutral
Secondary (backup) Obstruction Lights
P4 BLK
WHT
RED
Photoelectric Cell Line Power
Photoelectric Cell Neutral
Photoelectric Cell Signal (120Vac=Night, 0Vac=Day).

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Setup and Operation
Setup and operation of the RLC-200 is performed using the Configuration Jumpers,
Configuration DIP Switches, the Marker Alarm Setting dial, and the Manual Mode Select
Switch.
Configuration
Jumpers
Manual Mode
Select Switch
Configuration
DIP Switches
Marker Alarm
Setting
Alarm
Contacts

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Configuration Jumpers
The configuration jumpers must be set to match the type of obstruction lights used with
the RLC-200 controller. Jumper settings for typical markers are shown in the figure
below. Contact the factory if your model lights are not shown.
Configuration Switches
SW1 - Configuration Switches
Number Description Function
1 Transfer Enable ON – Transfer Enable
OFF – Transfer Disable
2 Transfer Alarm ON – K7 is Transfer Alarm
OFF – K7 is Mode Relay
3 Not Used
4 Not Used
5 Not Used
6 Marker Type See Marker Configuration Jumpers above
The factory default setting for all switches is OFF
SW4 - Configuration Switches
Number Description Function
1 Not Used
2 Not Used
3 Not Used
4 Not Used
* The factory default setting for all switches is OFF
Note: This manual is subject to change without notice. Refer to the diagram in the door
of the RLC-200 or the manual shipped with the RLC-200 for setup and configuration
information.

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Marker Alarm Setting
The Marker Alarm Setting switch sets the number of marker lamps at which a marker
alarm will be generated. The switch is adjustable from zero to four lamps. The factory
default setting is one, meaning that a marker alarm will be generated when one or less
marker lamps are burning.
Manual Mode Select Switch
The Manual Mode Select Switch overrides the photoelectric cell (PEC) to allow selection
of Day mode or Night Mode for test or troubleshooting purposes. The Day or Night Mode
lights flash when in manual mode. This switch should be left in the AUTO position for
normal operation. In the AUTO position the operating mode is determined by the
photoelectric cell.
Indicator Lights
Indicator Lights
Description Function
DAY MODE Steady – Day mode operation via photoelectric cell.
Flashing – Day mode operation via manual mode select switch.
NITE MODE Steady – Night mode operation via photoelectric cell.
Flashing – Night mode operation via manual mode select switch.
CMD On when the RLC-200 commands the obstruction lights to flash.
(Flashing option must be special ordered from factory)
CONF On when the RLC-200 confirms that the correct number of bulbs
are burning.
BCN ALM Not used
MKR ALM Indicates a marker alarm.
PEC ALM Indicates a photoelectric cell alarm.
BU ALM Indicates that the RLC-200 is operating the backup markers.

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Spare Parts & Replacement Parts
ITL Part Number Description
ITL-0200-000 Main Control Circuit Board
MKR-D750-000 L-810 Double Obstruction Light, (Incandescent)
MKR-S750-0DH L-810 Obstruction Light, (Incandescent)
MKR-LTE1-000 L-810(L) Obstruction Light, (LED)
MKR-LTE1-0IR L-810(L) Obstruction Light, (LED with Infrared)
MKR-LTE2-000 L-810(L) Double Obstruction Light, (LED)
MKR-LTE2-0IR L-810(L) Double Obstruction Light, (LED with Infrared)
LMP-116W-120-PHL 116W, 120VAC Marker Lamp
LMP-116W-230 116W, 230VAC Marker Lamp
LMP-100W-230-AERO 100W, 230VAC Marker Lamp
PEC-1800-120 Photo-electric Control, 120VAC, Twilight Level
PEC-SOCK-000 Photo-electric Control Socket

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Technical Support and Contact Info
Contact Info
For information on the RLC-200 controller’s basic functions, refer to this manual. For
additional help with the installation or operation of any ITL products, please contact ITL,
LLC at one of the following below.
Web and Internet Sites
Corporate home page: http://www.itl-llc.com
Customer Support Technicians
8:00 AM - 5:00 PM Central Time
US and Canada call: [phone]
Toll Free: [phone]
Email: [email protected]
RMA
Please contact ITL, LLC before returning equipment for repair and obtain a Return
Material Authorization (RMA) number.
Revision Description of Change Date Preparer / Approval
8 Updated Spare Parts & Replacement Parts List.
Updated Suppression data in Specifications.
6/13/2017 Prepared By: Elke Hinson
Approved By: Andy Rudolph
7 Updated for quick info card changes. 5/29/2015 Prepared By: Elke Hinson
Approved By: Andy Rudolph
6 Added Ground Wire Detail for Markers in Electrical
Connections (pg9)
3/13/2015 Prepared By: Elke Hinson
Approved By: Andy Rudolph
5 Changed Switch configuration description (pg12) 12/31/2012 Prepared By: Elke Hinson
Approved By: Andy Rudolph
4 Updated cover sheet, changed Operational
Temperature from -55° to -40°, and changed FAA
Type for LED marker to L-810(L).
7/02/2012 Prepared By: Elke Hinson
Approved By: Andy Rudolph