Itm Industrial Series User manual

www.itmtools.com.au
Ver: 1.0
OPERATOR’S MANUAL
BELT DRIVE
AIR COMPRESSORS
2.5HP
3.0HP
TM354-22050
(2.5Hp, 50Ltr Tank)
TM351-22050
(2.5Hp, 50Ltr Tank)
TM351-30050
(3.0Hp, 50Ltr Tank)
TM351-25090
(2.5Hp, 90Ltr Tank)
TM351-25060
(2.5Hp, 60Ltr Tank)
TM351-30090
(3.0Hp, 90Ltr Tank)
TM351-30060
(3.0Hp, 60Ltr Tank)

BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
TABLE OF CONTENTS
2
Safety Information ............................................................................................... 3
Package Contents ............................................................................................... 8
Preparation .......................................................................................................... 8
Assembly Instructions .......................................................................................... 9
Operating Instructions ........................................................................................ 11
Care and Maintenance ....................................................................................... 12
Troubleshooting .................................................................................................. 13
Replacement Parts List ...................................................................................... 14
LIMITED WARRANTY
Industrial Tool & Machinery Sales (hereinafter referred to as ITMS) will, within twelve (12)
months from the original date of purchase, repair or replace any goods found to be defective
in materials or workmanship.
This warranty is void if the item has been damaged by accident, neglect, improper service or
other causes not arising out of defects in materials or workmanship. This warranty does not
apply to machines and/or components which have been altered, changed, or modified in any
way, or subjected to overloading or use beyond recommended capacities and specifications.
Worn componentry due to normal wear and tear is not a warranty claim. Goods returned
defective shall be returned prepaid freight to ITMS or agreed repair agent, which shall be the
buyer’s sole and exclusive remedy for defective goods. ITMS accepts no additional liability
pursuant to this guarantee for the costs of travelling or transportation of the product or parts to
and from ITMS or the service agent or dealer, such costs are not included in this warranty.
Our goods come with guarantees which cannot be excluded under the Australian Consumer
Law. You are entitled to replacement or refund for a major failure and to compensation
for other reasonably foreseeable loss or damage. You are also entitled to have the goods
repaired or replaced if the goods fail to be of acceptable quality and the failure does not
amount to a major failure.
THE MANUFACTURER RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND
MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE.
Warranty .................................................................................................................... 2
Product Specifications ............................................................................................... 4
Safety Instructions ..................................................................................................... 5
Getting Started ........................................................................................................... 7
Maintenance .............................................................................................................. 8
Trouble Shooting ....................................................................................................... 8
Motor Parts Breakdowns ........................................................................................... 9
PRODUCTS IMPORTED AND DISTRIBUTED NATIONALLY BY:
INDUSTRIAL TOOL & MACHINERY SALES
18 BUSINESS ST, YATALA QLD 4207
T: 07 3287 1114 E: [email protected]
F: 07 3287 1115 W: www.itmtools.com.au
TRADEMASTER
Magnetic Base Drilling Machines
Tools and Machinery
AIR
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BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
Please read and understand this entire manual before attempting to operate the product.
Improper operation or maintenance of this product could result in serious injury and
property damage. Read and understand all warnings and operation instructions before
using this equipment. When using air tools, basic safety precautions should always be
followed to reduce the risk of personal injury.
Air Filters
Oil Sight Glass
Compressor
Pump
Pressure Switch
Motor
Filter / Regulator
and Outlets
Tank
Tank Drain Valve
SAFETY INFORMATION
!
ITM air compressors are manufactured to AS1210 Standards.
This air receiver is registered with WorkSafe Australia to comply with plant
registration regulations in Australia.
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BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
COMPONENT SPECIFICATIONS Model TM354-25050 TM351-22050 TM351-25060 TM351-25090 TM351-30050 TM351-30060 TM351-30090
Motor 2.5HP /
1.5KW
2.5HP / 1.65KW
2.5HP / 1.86KW
2.5HP / 1.86KW
3.0HP / 2.2KW
3.0HP / 2.2KW
3.0HP / 2.2KW
Rated Speed 2,850 rpm 2,850 rpm 2,850 rpm 2,850 rpm 2,850 rpm 2,850 rpm 2,850 rpm
Voltage 240 V / 50Hz 240 V / 50Hz 240 V / 50Hz 240 V / 50Hz 240 V / 50Hz 240 V / 50Hz 240 V / 50Hz
Tank Capacity 50 Litre 50 Litre 60 Litre 90 Litre 50 Litre 60 Litre 90 Litre
Max Pressure 116 psi
(8 Bar)
145 psi (10 Bar)
145 psi (10 Bar)
145 psi (10 Bar)
145 psi (10 Bar)
145 psi (10 Bar)
145 psi (10 Bar)
Free Air Delivery (FAD)
170 Ltr / Min 185 Ltr / Min 257 Ltr / Min 257 Ltr / Min 318 Ltr / Min 328 Ltr / Min 328 Ltr / Min
Circuit Required 10 Amp 10 Amp 10 Amp 10 Amp 15 Amp 15 Amp 15 Amp
Pump Type Belt Drive Belt Drive Belt Drive Belt Drive Belt Drive Belt Drive Belt Drive
PRODUCT SPECIFICATIONS
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BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
Before attempting to operate this compressor the following basic safety precautions
should always be taken to reduce the risk of fire and personal injury. It is important to read
the instruction manual to understand the application, limitations and potential hazards
associated with any tool. They are designed for the safety of yourself and others, ensuring
a long and trouble free service life from your machine.
Work Area
a. Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b. Floors should be kept clean and free from rubbish. Special care should be taken if the
floor is slippery due to sawdust or wax.
c. Keep children and bystanders away while operating a compressor. Distractions can
cause you to lose control.
d. Do not use compressor in areas where there is a risk of explosion or fire from
combustible materials, flammable liquids, e.g., paint, varnish, petrol etc or flammable
gases and dust of an explosive nature.
Electrical Safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not
use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock.
b. Do not expose the compressor to rain or wet conditions. Water entering the electric
motor will increase the risk of electric shock.
c. Do not abuse the cord. Never use the cord for pulling or unplugging the compressor.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
Personal Safety
a. Stay alert, watch what you are doing and use common sense when operating a
compressor. Do not use while you are tired or under the influence of drugs, alcohol
or medication. A moment of inattention while operating this compressor may result in
serious personal injury.
b. Use safety equipment. Always wear eye protection. Safety equipment such as dust
mask, non-skid safety shoes or hearing protection used for appropriate conditions will
reduce personal injuries.
c. Avoid accidental starting. Ensure the switch is in the off-position before plugging in.
d. Do not overreach. Keep proper footing and balance at all times. This enables better
control of the power tool in unexpected situations.
e. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in
moving parts.
GENERAL SAFETY RULES FOR OPERATION
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BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
General
a. Do not operate the compressor without the belt guard being correctly fitted.
b. Do not attempt to modify the compressor in any way.
c. The use of any tool or accessory other than those designed for use with compressed
air could result in injury to the operator.
d. The output pressure of the compressor should be adjusted to the design pressure of
the air tool or accessory being used.
e. Always check that the output of the compressor does not exceed the maximum
pressure for any attached tool or accessory.
f. Repairs should only be carried out by qualified persons using original spare parts.
Failure to do so may result in considerable danger to the user.
Breathable Air Warning
This compressor/pump is not equipped and should not be used to supply breathing quality
air for any application of air for human consumption.
Check Damaged Parts
Before using the compressor it should be carefully checked to determine that it will operate
properly and perform its intended function. Check for the correct alignment of moving parts
ensuring they do not bind. Check for broken or missing parts and have them replaced or
repaired at an authorised service centre. Check any other condition that may affect the
operation of the compressor. A guard or any other part of the compressor that is damaged
should be properly repaired or replaced by an authorised service centre.
Disconnect Compressor
Ensure that the compressor is disconnected from the mains supply and the tank is empty
when not in use, before servicing, lubricating or making adjustments to air lines when
changing accessories such as blades, bits, nails and cutters on air tools.
Avoid Unintentional Starting
Ensure that the switch is in the OFF position before plugging the compressor into the
mains supply.
Turning The Compressor ON And OFF
Only turn the compressor on and off by using the knob on top of the pressure switch, do
not leave it on and switch the compressor on or off from the power supply. Turning the unit
on and off from the mains supply only will result in damage to the motor and void warranty
as the pressure switch has an additional function to purge the air trapped in the delivery
pipe when the motor is turned off. This minimises the load on the motor when it is next
started.
GENERAL SAFETY RULES FOR OPERATION
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BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
Assembly
This air compressor requires some minor assemble before it can be used.
Locate the accessory pack/s. These should contain :
1. Wheel/s and axle set.
2. Rubber stoppers.
3. Air filters.
4. Oil filler breather.
Position the unit on a even surface:
1. Fit the wheel/s to the unit.
2. Fit the rubber stoppers to the legs of the unit.
3. Remove the plastic transit plugs from the cylinder heads and screw in the plastic air
filters.
4. Remove the plastic transit plugs from the pump oil filler hole and screw in the oil filler
breather.
Oil Warning : Check the oil level before using the compressor.
Check the oil level. If necessary add oil until it
reaches the red mark on the sight glass. Do Not over fill.
NOTE: The oil must be changed after the first 10 hours of operation then every 50 hours
thereafter. Recommended compressor oil:
(Suitable for room temperature ranging from +5°C to +25°C)
GETTING STARTED
Highest level
Lowest level
Sight Glass
Oil Filler
AGIP DICREA100 MOBIL RARUS 427
BP ENERGOL CS100 FINA EOLAN AC 100
SHELL COREMA OIL H10 CASTROL AIRCOL PD100
ESSO EXXC OLUB 150 TOTAL CORTUSA 100
FUCHX RENOLIN 104L VG 100 API CM-8X
IP CALATIA OIL ISO 100
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BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
TROUBLE SHOOTING
Ensure the compressor is disconnected from the power
supply when performing maintenance tasks to avoid injury.
MAINTENANCE REQUIRED FREQUENCY
Check pump oil level Before each use
Drain the condensation from the air tank Before each use
Check for loose nuts / bolts and tighten Before each use
Check for air leaks Before each use
Remove air filter and clean (or replace as required) Weekly
Check belt tension Weekly
Change pump oil Every 6 Months
Tighten cylinder head bolts Every 6 Months
Clean and check non return valve Every 6 Months
TROUBLE POSSIBLE CAUSES REMEDIES
Motor unable to run
or running slow
• Fault in line, or voltage insufficient
• Power wire too thin or too long
• Fault in pressure switch
• Fault in motor
• Sticking of main compressor
• Check the line
• Replace the wire
• Repair or replace
• Repair or replace
• Check and repair
Sticking of main
compressor
• Moving parts burnt due to the oil
insufficient
• Moving parts damaged, or stuck
by foreign body
Check crankshaft, bearing,
connecting rod, piston, piston ring,
etc. and replace if necessary
Excessive vibration
or abnormal Noise
• Connecting part loose
• Foreign body got into main
compressor
• Piston knocking valve seat
• Moving parts seriously worn
• Check and retighten
• Check and clean away
• Replace with thicker paper gasket
• Repair or replace
Pressure insufficient
or discharge
capacity decreased
• Motor running too slow
• Air filter choked up
• Leakage of safety valve
• Leakage of discharge pipe
• Sealing gasket damaged
• Valve plate damaged, carbon
buildup or stuck
• Piston ring and cylinder worn or
damaged
• Check and remedy
• Clean or replace the cartridge
• Check and adjust
• Check and repair
• Check and replace
• Replace and clean
• Repair or replace
Excessive oil
consumption
• Oil level too high
• Breath pipe choked up
• Piston ring and cylinder worn or
damaged
• Keep the level within set range
• Check and clean
• Repair or replace
WARNING
!
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BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
TM359-022 Parts Breakdown
Pump Belt Driven, 2.2HP V-twin. For use with TM351-22050
Pump Belt Driven
Date：Oct 2020 Version：00
No. Q.ty Part no. Part Name Part Name
1 1 320N000803561 Hex.Bolt
2 5 3490080000000 Sp.Washer
3 1 4512040000350 PL.Washer
4 1 7111270A10000 Flywheel
5 1 320N000802561 Hex.Bolt
6 1 3400230470100 Oil seal
7 1 567FE01700000 Front Cover
8 1 0830PL0110000 breather
9 1 2430000062050 Bearing 6205
10 1 3423051000000 Gasket, Front support
11 1 2980060200000 Key
12 1 23101700QZ036 Crankshaft
13 1 2436204000000 Bearing 6204
14 1 566FE01700000 Crankcase
15 1 3231DN0060000 Plug
16 1 2450DN0200000_1 O ring
17 1 2450DN0200000 Oil sight glass
18 2 756PLHM000004 Air filter assembly
Model: TM359-022
Type : 2.2 HP V-Twin
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BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
No. Q.ty Part no. Part Name
Part Name
18.1 2756PLHM000004_1 Case
18.2 2756PLHM000004_3 Element
18.3 2756PLHM000004_3 Case
18.4 2756PLHM000004_4 Screw
19 1084YE01600000_1 O ring
20 1
084YE01600000 Oil cap
21 1
263DN00802200 Soft start valve
22 1
30603CU010001 3-way Nipple
23 13260180000000 Nut, Tuve
24 17462012025000 aluminum tube
25 2320N200501011 Hex.Bolt
26 27822015000000 Oil finger
27 22361273001080 Connecting rod
28 4337M000831000 Circlip
29 22351270440000 Piston pin
30 22330051000000 Piston
31 22340051000000 Piston Ring Kit
31.1 22340051000000_1 Compression Ring
31.2 22340051000000_2 Scraping ring
31.3 22340051000000_3 Oil Ring
32 1322NF00803200 Stud Bolt
33 8321N000800001 Hex.Nut
34 43490080000000 Sp.Washer
35 22390051046000 Cylinder
36 23421051000000 Gasket, Valve
37 42400FE0510000 Valve plate
38 42410510000000 Blade, Valve
39 23470510000000 Gasket, Valve blade
40 23420051000001 Gasket, Cylinder cover
41 130603CU010000 3-Way manifold nipple
42 8320N0006055F6 Hex.Bolt
43 83490060000000 Sp.washer
44 2238AL04710000 Cylinder head
TM359-022 Parts Breakdown
Pump Belt Driven, 2.2HP V-twin. For use with TM351-22050
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BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
TM359-027 Parts Breakdown
Pump Belt Driven, 2.5HP V-twin. For use with TM351-25060, TM351-25090
Pump Belt Driven
Date：OCT 2020 Version：00
No. Q.ty Part no. Part Name Part Name
1 1 320N000803561 Hex.Bolt
2 1 3351035000000 PL.Washer
3 1 294FE267A1000 Flywheel
4 4 320N000802561 Hex.Bolt
5 5 3490080000000 Sp.Washer
6 1 3400230470100 Oil seal
7 1 0830PL0110000 Breather
8 1 567FE02500000 Front Cover
9 1 3483051000002 Gasket, Front Cover
10 1 2436205000000 Bearing 6205
11 1 2980200060000 Key
12 1 2310170000001 Crankshaft
13 1 2436204000000 Bearing 6204
14 1 566FE02500001 Crankcase
15 1 3231DN0060000 Plug
16 1 2450DN0200001_1 Sealing
17 1 2450DN0200001 Oil sight glass
18 2 3482065000002 Cylinder gasket
19 1 3383000160000O ring
TM359-027
Type : 2.5HP V-Twin
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BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
No. Q.ty Part no. Part Name Part Name
20 1 084YE01600000 Oil cap
21 8 322NF00803200 Stud Bolt
22 8 321N000800001 Hex.Nut
23 22390065048000 Cylinder
24 22361453001080 connecting rod
25 22351450560000 Piston pin
26 4 337M001031000 Circlip
27 22330065000000 Piston
28 22340065000001 Piston ring Kit
28.1 22340065000001_1 Scraping Ring
28.2 22340065000001_2 Compression Ring
28.3 22340065000001_3 Oil Ring
29 23481065000000 Gasket, Valve
30 2 2400FE0650001 Valve Seat1
31 23470650000000 Gasket, Valve blade
32 42410065000002 Blade, Valve
33 2 2400FE0650000 Valve seat2
34 23480065000000 Gasket, Cylinder cover
35 2 2460FEZX00003 Air filter Ass'y
35.1 2 321N500500000 Nut,Intake filter
35.2 2 2460FEZX00000_4 Filter Cover
35.3 2 2460FEZX00000_3 Element
35.4 2 2460FEZX00000_2 Filter case
35.5 2 2460FEZX00000_1 Screw,Intake filter
36 8 349N100800000 SP.washer
37 8 320N200804011 Hex.socket screw
38 2 320N200605011 Hex.socket screw
39 2 349N100600000 SP.washer
40 2
238AL06510007 Cylinder head
41 1 30603FE015000 3-way manifold nipple
42 1 312AL01202450 Aluminium tube
43 23260180000000 Sleeve nut
44 1 30602FE015000 Elbow fitting
TM359-027 Parts Breakdown
Pump Belt Driven, 2.5HP V-twin. For use with TM351-25060, TM351-25090
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BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
TM359-035 Parts Breakdown
Pump Belt Driven, 3HP Single. For use with TM351-30050
Date：Oct 2020 Version：00
No. Q.ty Part no. Part Name
11
320N0008030F0 Hex.Bolt
2 13
349FE00800000 SP.Washer
31
4512040000350 PL.Washer
41
294FE280A1000 Flywheel
512980300080000 Piston pin
68
320N100501661 Hex.Bolt
7 1
3400250350070 Oil seal
8 1 568AL03200001 Front Support
9 2
3425055000002 Gasket
10 2
2436205000000 Bearing6205
11 12310320000000 Crankshaft
12 2
2361453701050 Connecting rod
13 4
337M001031000 Circlip
14 2
2351450560000 Piston pin
15 2
2330065000000 Piston
16 2
2340065000001_3 Oil Ring
17 2
2340065000001_2 Scraping Ring
18 2
2340065000001_1 Compression Ring
19
2
2340065000001 Piston ring kit
ModelPump Belt Driven：TM359-035
Type: 3HP Single
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BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
No. Q.ty Part no. Part Name
20 1 0830PL0170002 Breather
21 1
0830PL0170002_1 O-Ring
22 1
3390000000001 Seal ring
23 6 320N200802511 Hex.Socket Bolt
24 1
566AL03200000 Crankcase
25 1
568AL03200000 Bearing cover
26 1 2450DN0150001_1 Gasket
27 1
2450DN0150001 Oil Sight Glass
28 1
33900000MFQ06 Seal ring
29 1
7822015001780 Lower Cover
30 12
320N100501261 Hex.Bolt
31 1
756PLHM000000 Air filter Ass'Y
31.1 1
727PLHM100001 Filter cover
31.2 1
4152001500254 Element
31.3 1
727PLHM200001 Filter case
32 1
569AL05500000 Cylinder head
33 6
320N200804511 Hex.Socket Bolt
34 1
3424055000001 Gasket,Radiator
35 1
5700000000001 Radiator
36 2
3490060000000 SP.Washer
37 2
320N200601661 Hex.Bolt
38 1
30601FE015000 Nipple
39 1 3420065000001 Gasket, Cylinder head
40 1
2401FE0550001 Valve plate
42 1
2410065000002 Valve Blade
41 1 3470650000000 Gasket, Cylinder cover
43 1
3421065000006 Gasket, Valve
44 1
2391065058000 Cylinder
TM359-035 Parts Breakdown
Pump Belt Driven, 3HP Single. For use with TM351-30050
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BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
TM359-039 Parts Breakdown
Pump Belt Driven, 3HP Triple For use with TM351-30060, TM351-30090
Pump Belt Driven
Date：OCT 2020 Version：00
No. Q.ty Part no. Part Name
1 1 320N000803061 Hex.bolt
2 1 4512040000120 PL. washer
3 1 294FE370B2000 Fly wheel
4 4 320N000802561 Hex.bolt
5 29 3490080000000 Sp.washer
6 1 3400230470100 Oil Seal
7 1 567FE03600000 Front cover
8 1 3423051000000 Gasket
9 1 0830PL0110000 Breather
10 2 2436205000000 bearing
11 1 2980200060000 key
12 1 2310360000001 Crankshaft
13 1 566FE03600001 Crank case
14 1 30603FE015000 3-way manifold nipple
15 4 3260270000000 Sleeve nut
16 2 312CU01202000 Copper tube
17 1 312CU01202000 Plug
18 1 2450DN0200000_1 O-Ring
TM359-039
Type : 3HP Triple
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BELT DRIVE COMPRESSOR OPERATOR’S MANUAL
No. Q.ty Part no. Part Name
19 12450DN0200000 Oil sightglass
20 33420065000000 Cylinder gasket
21 3 238AL06510007 Cylinder
22 1 084YE01600000_1 O-Ring
23 1 084YE01600000 Oil Cap
24 1 30602FE015000 2-way manifold nipple
25 12 322NF00803200 Stud Bolt
26 12 321N000800001 Hex.Nut
27 32361453001080 Connecting rod
28 32330065000000 Piston
29 6 337M014501000 Circlip
30 32351450560000 Piston pin
31 32340065000000 Piston Ring Kit
31.1 32340065000000_1 Compressor Ring
31.2 32340065000000_2 Scraping Ring
31.3 32340065000000_3 Oil Ring
32 33421065000003 Gasket Valve
33 3 2400FE0650001 Valve Seat 2
34 62410065000002 Valve blade
35 33470650000000 Gasket Valve
36 3 2400FE0650000 Valve Seat1
37
33420065000000 Gasket,Cylinder cover
38
3 756PLHM000005 Air filter Ass'y
38.1
3 727PLZX200000 Screw,Intake filter
38.2
3246200ZX00000 Filter case
38.3
3 727PL00000000 Element
38.4
3 727PLZX100000 Filter Cover
38.5
3 321N500500000 Nut,Intake filter
39 1
30603FE015000 3-Way manifold nipple
40 3 238AL06510007 Cylinder head
41 12 320N200804011 Hex.Socket bolt
42 33490060000000 Sp.washer
43 3 320N200605011 Hex.Socket bolt
TM359-039 Parts Breakdown
Pump Belt Driven, 3HP Triple For use with TM351-30060, TM351-30090
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